Trane TR200 Series Operating instructions

Rev.2008-12-09130R0449 MG12J102 *MG12J102*

Programming Guide

December 2008

TR200

BAS-SVP04A-EN

Trane has a policy of continous product and product data improvement and reserves the right to

change design and specifications without notice.

www.trane.com

For more information, contact your local Trane

office or e-mail us at [email protected]

Literature Order Number BAS-SVP04A-EN

Date December 2008

Supersedes

Table of Contents

Safety

High Voltage Warning 5

Before Commencing Repair Work 8

Special Conditions 8

IT Mains 8

Introduction

Abbreviations 11

Definitions 12

How to Program

Keypad 20

How to operate graphical keypad 20

Quick Menu mode 26

Function Setups 30

Main Menu Mode 35

Parameter Description

Parameter Selection 38

Main Menu Structure 38

Main Menu - Operation and Display - Group 0 39

Main Menu - Load and Motor - Group 1 58

Main Menu - Brakes - Group 2 69

Main Menu - Reference/Ramps - Group 3 73

Main Menu - Limits/Warnings - Group 4 82

Main Menu - Digital In/Out - Group 5 88

Main Menu - Analog In/Out - Group 6 114

Main Menu - Communications and Options - Group 8 125

Main Menu - LonWorks - Group 11 134

Main Menu - Smart Logic - Group 13 136

TR200 Programming Guide 1

Main Menu - Special Functions -Group 14 151

Main Menu - Frequency Converter Information - Group 15 161

Main Menu - Data Readouts - Group 16 170

Main Menu - Data Readouts 2 - Group 18 180

Main Menu - FC Closed Loop - Group 20 182

Main Menu - Extended Closed Loop - TR200 - Group 21 199

Main Menu - Application Functions - TR200 - Group 22 213

Main Menu - Time-based Functions - TR200 - Group 23 221

Main Menu - Application Functions 2 - Group 24 236

Troubleshooting

242

Troubleshooting 242

Alarms and Warnings 242

Alarm Words 246

Warning Words 247

Extended Status Words 248

Fault Messages 249

Parameter Lists

256

Parameter Lists TR200 256

Default Settings 256

0-** Operation and Display 257

1-** Load / Motor 259

2-** Brakes 260

3-** Reference / Ramps 261

4-** Limits / Warnings 262

5-** Digital In / Out 263

6-** Analog In / Out 265

8-** Communication and Options 267

11-** LonWorks 269

13-** Smart Logic Controller 269

2TR200 Programming Guide

14-** Special Functions 270

15-** FC Information 271

16-** Data Readouts 273

18-** Info & Readouts 275

20-** FC Closed Loop 276

21-** Ext. Closed Loop 277

22-** Application Functions 279

23-** Time Based Funtions 280

24-** Application Functions 2 281

Index

282

TR200 Programming Guide 3

Safety

Warnings, Cautions and Notices

Note that warnings, cautions and notices appear at appropriate intervals throughout this manual. Warnings are

provide to alert installing contractors to potential hazards that could result in personal injury or death. Cautions

are designed to alert personnel to hazardous situations that could result in personal injury, while notices indicate

a situation that could result in equipment or property-damage-only accidents.

Your personal safety and the proper operation of this machine depend upon the strict observance of these

precautions.

Warnings, Cautions and Notices appear at appropriate sections throughout this literature. Read these carefully.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also

be used to alert against unsafe practices.

NOTICE

Indicates a situation that could result in equipment or property-damage only accidents.

Note

Indicates something important to be noted by the reader.

✮Indicates default setting

4TR200 Programming Guide

High Voltage Warning

WARNING

The voltage of the frequency converter and the MCO 101 option card is dangerous whenever it is connected to mains.

Incorrect installation of the motor or frequency converter could result indeath, serious injury or damage to the equip-

ment. Consequently, it is essential to comply with the instructions in this manual as well as local and national rules and

safety regulations.

Safety Note

WARNING

The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor,

frequency converter or fieldbus could result in death, serious personal injury or damage to the equipment. Conse-

quently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied

with.

WARNING

Failure to follow instructions below could result in death or serious injury.

Safety Regulations

1. The frequency converter must be disconnected from mains if repair work is to be carried out. Check that

the mains supply has been disconnected and that the necessary time has passed before removing motor

and mains plugs.

2. The [STOP/RESET] key on the keypad of the frequency converter does not disconnect the equipment from

mains and is thus not to be used as a safety switch.

3. Correct protective earthing of the equipment must be established, the user must be protected against supply

voltage, and the motor must be protected against overload in accordance with applicable national and local

regulations.

4. The earth leakage currents are higher than 3.5 mA.

5. Protection against motor overload is set by par.1-90 Motor Thermal Protection. If this function is desired,

set par.1-90 Motor Thermal Protection to data value [ETR trip] (default value) or data value [ETR warning].

Note: The function is initialized at 1.16 x rated motor current and rated motor frequency. For the North

American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.

6. Do not remove the plugs for the motor and mains supply while the frequency converter is connected to

mains. Check that the mains supply has been disconnected and that the necessary time has passed before

removing motor and mains plugs.

7. Please note that the frequency converter has more voltage inputs than L1, L2 and L3, when load sharing

(linking of DC intermediate circuit) and external 24 Vdc have been installed. Check that all voltage inputs

have been disconnected and that the necessary time has passed before commencing repair work.

Safety

TR200 Programming Guide 5

Installation at high altitudes

WARNING

Installation at high altitude:

380 - 500 V, enclosure A, B and C: At altitudes above 2 km (6,561 ft), please contact Trane regarding PELV/Class II.

380 - 500 V, enclosure D, E and F: At altitudes above 3 km (9,842 ft), please contact Trane regarding PELV/Class II.

If the drive is to be installed over 2000m (6,561 ft) altitude, then the PELV specifications are not fulfilled anymore, i.e.

the distances between components and critical parts become too small. To keep anyway the clearance for functional

insulation, the risk for over-voltage must be reduced by means of external protective devices or kind of galvanic isolation.

De-rating should also be taken into consideration, as cooling of the drive is not so effective at high altitude. Please

contact Trane in such cases.

Failure to follow recommendations could result in death or serious injury.

WARNING

Warning against Unintended Start

1. The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop,

while the frequency converter is connected to mains. If personal safety considerations make it necessary to ensure

that no unintended start occurs, these stop functions are not sufficient.

2. While parameters are being changed, the motor may start. Consequently, the stop key [STOP/RESET] must always

be activated; following which data can be modified.

3. A motor that has been stopped may start if faults occur in the electronics of the frequency converter, or if a

temporary overload or a fault in the supply mains or the motor connection ceases.

Consequently, disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/

tagout procedures to ensure the power can not be inadvertently energized. Failure to follow recommendations could

result in death or serious injury.

WARNING

Touching the electrical parts could result in death or serious injury - even after the equipment has been disconnected

from mains.

Also make sure that other voltage inputs have been disconnected, such as external 24 Vdc, load sharing (linkage

of DC intermediate circuit), as well as the motor connection for kinetic back up. Refer to the Operating Instruc-

tions for further safety guidelines.

Failure to follow recommendations could result in death or serious injury.

WARNING

The frequency converter DC link capacitors remain charged after power has been disconnected. To avoid an electrical

shock hazard, disconnect the frequency converter from the mains before carrying out maintenance. Wait at least as

follows before doing service on the frequency converter:

Failure to follow recommendations could result in death or serious injury.

Safety

6TR200 Programming Guide

Voltage (V) Min. Waiting Time (Minutes)

415 20 30 40

200 - 240 1.1 - 3.7 kW 5.5 - 45 kW

380 - 480 1.1 - 7.5 kW 11 - 90 kW 110 - 250 kW 315 - 1000 kW

525-600 1.1 - 7.5 kW 11 - 90 kW

525-690 11 - 90 kW 45 - 400 kW 450 - 1400 kW

Be aware that there may be high voltage on the DC link even when the LEDs are turned off.

Safety

TR200 Programming Guide 7

Before Commencing Repair Work

WARNING

Hazardous Voltage!

1. Disconnect the frequency converter from mains

2. Disconnect DC bus terminals 88 and 89

3. Wait at least the time mentioned in section General Warning above

4. Remove motor cable

Failure to follow recommendations could result in death or serious injury.

Special Conditions

Electrical ratings:

The rating indicated on the nameplate of the frequency converter is based on a typical 3-phase mains power

supply, within the specified voltage, current and temperature range, which is expected to be used in most ap-

plications.

The frequency converters also support other special applications, which affect the electrical ratings of the fre-

quency converter.

Special conditions which affect the electrical ratings might be:

• Single phase applications

• High temperature applications which require de-rating of the electrical ratings

• Marine applications with more severe environmental conditions.

Other applications might also affect the electrical ratings.

Consult the relevant sections in this manual and in the for information about the electrical ratings.

Installation requirements:

The overall electrical safety of the frequency converter requires special installation considerations regarding:

• Fuses and circuit breakers for over-current and short-circuit protection

• Selection of power cables (mains, motor, brake, loadsharing and relay)

• Grid configuration (grounded delta transformer leg, IT,TN, etc.)

• Safety of low-voltage ports (PELV conditions).

Consult the relevant clauses in these instructions and in the for information about the installation requirements.

IT Mains

WARNING

Do not connect frequency converters with RFI-filters to mains supplies with a voltage between phase and earth of

more than 440 V for 400 V converters and 760 V for 690 V converters.

For 400 V IT mains and delta earth (grounded leg), mains voltage may exceed 440 V between phase and earth.

For 690 V IT mains and delta earth (grounded leg), mains voltage may exceed 760 V between phase and earth.

Failure to follow recommendations could result in death or serious injury.

par.14-50 RFI Filter can be used to disconnect the internal RFI capacitors from the RFI filter to ground.

Safety

8TR200 Programming Guide

Software Version and Approvals: TR200

TR200

Software version: 1.1.x

This manual can be used with all TR200 frequency converters with software version 1.1.x.

The software version number can be seen from par.15-43 Software Version.

Disposal Instruction

Equipment containing electrical components must not be disposed of together

with domestic waste.

It must be separately collected with electrical and electronic waste according to

local and currently valid legislation.

Safety

TR200 Programming Guide 9

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