Toshiba PROSEC T1 User manual

6F3B0250

UM-TS01***-E001

PROGRAMMABLE CONTROLLER

PROSEC T1/T1S

USER’S MANUAL

-Basic Hardware and Function -

TOSHIBA CORPORATION

CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: [email protected]

6F3B0250

Important Information

Misuse of this equipment can result in property damage or human injury.

Because controlled system applications vary widely, you should satisfy yourself

as to the acceptability of this equipment for your intended purpose.

In no event will Toshiba Corporation be responsible or liable for either indirect

or consequential damage or injury that may result from the use of this equipment.

No patent liability is assumed by Toshiba Corporation with respect to use of

information, illustrations, circuits, equipment or examples of application in this

publication.

Toshiba Corporation reserves the right to make changes and improvements to this

publication and/or related products at any time without notice. No obligation shall be

incurred other than as noted in this publication.

This publication is copyrighted and contains proprietary material. No part of this book

may be reproduced, stored in a retrieval system, or transmitted, in any form or by any

means ¾electrical, mechanical, photocopying, recording, or otherwise ¾without

obtaining prior written permission from Toshiba Corporation.

PROSEC and TOSLINE are registered trademarks of TOSHIBA Corporation.

IBM is a registered trademark of International Business Machines Corporation.

MS-DOS and Windows are registered trademarks of Microsoft Corporation.

Publication number: UM-TS01***-E001

1st edition December 1995, 4th edition February 1998

CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: [email protected]

6F3B0250

Basic Hardware and Function 1

CE Marking

The Programmable Controller PROSEC T1 and T1S (hereafter called T1/T1S) complies with the

requirements of the EMC Directive 89/336/EEC and Low Voltage Directive 72/23/EEC under the

condition of use according to the instructions described in this manual.

The contents of the conformity are shown below.

Application of EMC : 89/336/EEC (as amended by 91/263/EEC and 92/31/EEC)

Council Directive LVD : 72/23/EEC (as amended by 93/68/EEC)

Manufacture’s Name : Toshiba Corporation, Fuchu Works

Address : 1, Toshiba-Cho

Fuchu-shi

TOKYO 183

Japan

declares, that the product

Product Name : Programmable Controller , T1 Series

Model Number : TDR116*6S, TAR116*6S, TDR116*3S

TDR128*6S, TAR128*6S, TDR128*3S

TDR140*6S, TAR140*6S, TDR140*3S

TDR140S6S, TAR140S6S, TDR140S3S

conforms to the following Product Specifications:

EMC

Radiated Interference : EN 55011 Group 1 Class A

Mains Interference : EN 55011 Group 1 Class A

Radiated Susceptibility : ENV50140

Conducted RFI Susceptibility : ENV50141, IEC100-4-6.

Electrostatic Discharge : IEC1000-4-2

Electrical Fast Transient : IEC1000-4-4

LVD : EN61131-2:1995 3.10 Dielectric Properties

4. Mechanical Requirements

Supplementary information :

(1) Included Handy Programmer THP911A*S.

(2) Included each type of associated input/output unit in a typical configuration.

(3) Product must be installed in accordance with manufacturers instructions

CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: [email protected]

6F3B0250

2T1/T1S User’s Manual

UL/c-UL Listing

The Programmable Controller PROSEC T1 and T1S (hereafter called T1/T1S) are UL/c-UL listed

as shown below.

UL and c-UL Listing

File Number : E95637

Product Name : Programmable Controller , T1 Series

Product Covered : Main Unit

TDR116*6S, TAR116*6S, TDR116*3S,

TDR128*6S, TAR128*6S, TDR128*3S,

TDR140*6S, TAR140*6S, TDR140*3S,

TDR140S6S, TAR140S6S, TDR140S3S

Option Card

TDI116*BS, TDD116*BS, TDO116*BS,

TAD121*BS, TAD131*BS, TDA121*BS, TDA131*BS,

TFR112*BS

Expansion Unit

TDR132E*S, TAR132E*S

Expansion Rack

TBU152**S, TBU154**S

Peripherals

TRM102**S, TCU111**S, THP911A*S

UL and c-UL Listing For Use in Hazardous Locations

File Number : E184034

Product Name : Programmable Controller , T1 Series

Product Covered : Main Unit

TDR116*6S, TAR116*6S, TDR116*3S,

TDR128*6S, TAR128*6S, TDR128*3S,

TDR140*6S, TAR140*6S, TDR140*3S,

Locations Class : Class I, Division 2, Groups A, B, C, D

Important Notice : 1. THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I,

DIVISION 2, GROUPS A, B, C, D OR NON-HAZARDOUS

LOCATIONS ONLY.

2. WARNING - EXPLOSION HAZARD - SUBSTITUTION OF

COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I,

DIVISION 2.

3. WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT

EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF

OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.

CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: [email protected]

6F3B0250

Basic Hardware and Function 3

Safety Precautions

This manual is prepared for users of Toshiba’s Programmable Controller T1/T1S.

Read this manual thoroughly before using the T1/T1S. Also, keep this manual and related manuals

so that you can read them anytime while the T1/T1S is in operation.

General Information

1. The T1/T1S has been designed and manufactured for use in an industrial environment.

However, the T1/T1S is not intended to be used for systems which may endanger human

life. Consult Toshiba if you intend to use the T1/T1S for a special application, such as

transportation machines, medical apparatus, aviation and space systems, nuclear

controls, submarine systems, etc.

2. The T1/T1S has been manufactured under strict quality control. However, to keep safety

of overall automated system, fail-safe systems should be considered outside the T1/T1S.

3. In installation, wiring, operation and maintenance of the T1/T1S, it is assumed that the

users have general knowledge of industrial electric control systems.

If this product is handled or operated improperly, electrical shock, fire or damage to this

product could result.

4. This manual has been written for users who are familiar with Programmable Controllers

and industrial control equipment. Contact Toshiba if you have any questions about this

manual.

5. Sample programs and circuits described in this manual are provided for explaining the

operations and applications of the T1/T1S. You should test completely if you use them as

a part of your application system.

Hazard Classifications

In this manual, the following two hazard classifications are used to explain the safety

precautions.

Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may

result in minor or moderate injury. It may also be used to alert

against unsafe practices.

Even a precaution is classified as CAUTION, it may cause serious results depending on the

situation. Observe all the safety precautions described on this manual.

!WARNING

!CAUTION

CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: [email protected]

6F3B0250

4T1/T1S User’s Manual

Safety Precautions

Installation:

1. Excess temperature, humidity, vibration, shocks, or dusty and corrosive gas

environment can cause electrical shock, fire or malfunction. Install and use the T1/T1S

and related equipment in the environment described in this manual.

2. Improper installation directions or insufficient installation can cause fire or the units to

drop. Install the T1/T1S and related equipment in accordance with the instructions

described in this manual.

3. Turn off power before installing or removing any units, modules, racks or terminal

blocks. Failure to do so can cause electrical shock or damage to the T1/T1S and

related equipment.

4. Entering wire scraps or other foreign debris into to the T1/T1S and related equipment

can cause fire or malfunction. Pay attention to prevent entering them into the T1/T1S

and related equipment during installation and wiring.

5. Turn off power immediately if the T1/T1S or related equipment is emitting smoke or

odor. Operation under such situation can cause fire or electrical shock. Also

unauthorized repairing will cause fire or serious accidents. Do not attempt to repair.

Contact Toshiba for repairing.

Wiring:

1. Turn off power before wiring to minimize the risk of electrical shock.

2. Exposed conductive parts of wire can cause electrical shock. Use crimp-style terminals

with insulating sheath or insulating tape to cover the conductive parts. Also close the

terminal covers securely on the terminal blocks when wiring has been completed.

3. Operation without grounding may cause electrical shock or malfunction. Connect the

ground terminal on the T1/T1S to the system ground.

4. Applying excess power voltage to the T1/T1S can cause explosion or fire. Apply power

of the specified ratings described in the manual.

5. Improper wiring can cause fire, electrical shock or malfunction. Observe local

regulations on wiring and grounding.

!CAUTION

CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: [email protected]

6F3B0250

Basic Hardware and Function 5

Safety Precautions

Operation:

1. Configure emergency stop and safety interlocking circuits outside the T1/T1S.

Otherwise, malfunction of the T1/T1S can cause injury or serious accidents.

2. Operate the T1/T1S and the related modules with closing the terminal covers. Keep

hands away from terminals while power on, to avoid the risk of electrical shock.

3. When you attempt to perform force outputs, RUN/HALT controls, etc. during operation,

carefully check for safety.

4. Turn on power to the T1/T1S before turning on power to the loads. Failure to do so may

cause unexpected behavior of the loads.

5. Do not use any modules of the T1/T1S for the purpose other than specified. This can

cause electrical shock or injury.

6. Do not modify the T1/T1S and related equipment in hardware nor software. This can

cause fire, electrical shock or injury.

7. Configure the external circuit so that the external 24 Vdc power required for transistor

output circuits and power to the loads are switched on/off simultaneously.

Also, turn off power to the loads before turning off power to the T1/T1S.

8. Install fuses appropriate to the load current in the external circuits for the outputs.

Failure to do so can cause fire in case of load over-current.

9. Check for proper connections on wires, connectors and modules. Insufficient contact

can cause malfunction or damage to the T1/T1S and related equipment.

!WARNING

!CAUTION

CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: [email protected]

6F3B0250

6T1/T1S User’s Manual

Safety Precautions

Maintenance:

1. Turn off power before removing or replacing units, modules, terminal blocks or wires.

Failure to do so can cause electrical shock or damage to the T1/T1S and related

equipment.

2. When you remove both input and output terminal blocks with wires for maintenance

purpose, pay attention to prevent inserting them upside down.

3. Do not insert your finger into the expansion rack’s ventilation hole during power on.

This can cause electrical shock.

4. Do not disassemble the T1/T1S because there are hazardous voltage parts inside.

5. Perform daily checks, periodical checks and cleaning to maintain the system in normal

condition and to prevent unnecessary troubles.

6. Check by referring “Troubleshooting” section of this manual when operating

improperly. Contact Toshiba for repairing if the T1/T1S or related equipment is failed.

Toshiba will not guarantee proper operation nor safety for unauthorized repairing.

7. The contact reliability of the output relays will reduce if the switching exceeds the

specified life. Replace the unit or module if exceeded.

!CAUTION

CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: [email protected]

6F3B0250

Basic Hardware and Function 7

Safety Precautions

Safety Label

The safety label as shown on the right is

attached to the power terminal of the

T1/T1S.

Remove the mount paper before wiring.

Peel off the label from the mount paper

and stick it near the power terminals

where it can be readily seen.

Contact Toshiba if the label is damaged.

!Do not touch terminals

while power on.

CAUTION

Hazardous voltage can shock, burn or cause death.

Do not touch terminals while power on.

Read related manual thoroughly for safety.

Stick this seal on unit or near unit.

Take off this sheet before wiring.

CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: [email protected]

6F3B0250

8T1/T1S User’s Manual

About This Manual

This manual has been prepared for first-time users of Toshiba’s Programmable Controller

T1 and/or T1S to enable a full understanding of the configuration of the equipment, and to

enable the user to obtain the maximum benefits of the equipment.

This manual introduces the T1 and T1S, and explains the system configuration,

specifications, installation and wiring for T1/T1S’s basic hardware. This manual provides

the information for designing T1/T1S user program, such as the internal operation, memory

configuration, I/O allocation and programming instructions. Information for maintenance

and troubleshooting are also provided in this manual.

The specifications of the option cards, expansion units, and I/O modules, and how to use

them, are explained in the separate manual. Read the T1/T1S User’s Manual - Expansion

I/O - when using the option cards, expansion units, and/or I/O modules.

The T1/T1S’s computer link function and T1S’s multi-purpose communication functions are

covered by the separate manual. Read the T1/T1S User’s Manual - Communication

Function - for details.

Inside This Manual

This manual consists of 10 main sections and an appendix.

Section 1 outlines the T1/T1S configuration. To fully understand the T1/T1S, it is important

to read this section carefully. Sections 2, to 4 describe the hardware used in designing

external circuits and panels. Sections 5 to 7 are mainly concerned with software. Section 8

explains the T1/T1S’s special I/O functions. Sections 9 and 10 describe the maintenance

procedure for the T1/T1S, to ensure safe operation and long service life.

Related Manuals

The following related manuals are available for T1/T1S. Besides this manual, read the

following manuals for your better understanding.

T1/T1S User’s Manual - Basic Hardware and Function - (this manual)

T1/T1S User’s Manual - Expansion I/O -

T1/T1S User’s Manual - Communication Function -

T-Series Handy Programmer (HP911) Operation Manual

T-Series Program Development System (T-PDS) User’s Manual

NOTE Other than the listed above, some T1 related manuals for special I/O modules

and data transmission modules are available. Contact Toshiba for more

information.

CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: [email protected]

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