Texas Instruments UCC28600 User manual

VCC

DRV

GND

ZCD

VO_SNS

COMP

MULTIN

UCC28051

CBULK

STATUS

OVP

VDD

OUT

GND

UCC28600

CSS

CBP RPL

RSU

RCS

CVDD

Primary Secondary

TL431

Feedback

ROVP2

ROVP1

18 V

NPNS

UCC28600

www.ti.com

SLUS646J –NOVEMBER 2005–REVISED JULY 2011

8-Pin Quasi-Resonant Flyback Green-Mode Controller

Check for Samples: UCC28600

1FEATURES APPLICATIONS

2•Green-Mode Controller With Advanced Energy •Bias Supplies for LCD-Monitors, LCD-TV,

Saving Features PDP-TV, and Set Top Boxes

•Quasi-Resonant Mode Operation for Reduced •AC/DC Adapters and Offline Battery Chargers

EMI and Low Switching Losses (Low Voltage •Energy Efficient Power Supplies up to 200 W

Switching)

•Low Standby Current for System No-Load DESCRIPTION

Power Consumption The UCC28600 is a PWM controller with advanced

•Low Startup Current: 25 μA Maximum energy features to meet stringent world-wide energy

efficiency requirements.

•Programmable Overvoltage Protection, Line

and Load UCC28600 integrates built-in advanced energy

•Internal Overtemperature Protection saving features with high level protection features to

•Current Limit Protection provide cost effective solutions for energy efficient

power supplies. UCC28600 incorporates frequency

–Cycle-by-Cycle Power Limit fold back and green mode operation to reduce the

–Primary-Side Overcurrent Hiccup Restart operation frequency at light load and no load

Mode operations.

•1-A Sink TrueDrive™, -0.75-A Source Gate UCC28600 is offered in the 8-pin SOIC (D) package.

Drive Output Operating junction temperature range is -40°C to

•Programmable Soft-Start 105°C.

•Green-Mode Status Pin (PFC Disable Function)

TYPICAL APPLICATION

1Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas

Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.

2TrueDrive is a trademark of Texas Instruments.

Products conform to specifications per the terms of the Texas

Instruments standard warranty. Production processing does not

necessarily include testing of all parameters.

UCC28600

SLUS646J –NOVEMBER 2005–REVISED JULY 2011

www.ti.com

DESCRIPTION (CONT.)

The Design Calculator, (Texas Instruments Literature number SLVC104), located in the Tools and Software

section of the UCC28600 product folder, provides a user-interactive iterative process for selecting recommended

component values for an optimal design.

ABSOLUTE MAXIMUM RATINGS

over operating free-air temperature range unless otherwise noted(1)

UCC28600 UNIT

VDD Supply voltage range IDD <20 mA 32 V

IDD Supply current 20 mA

IOUT(sink) Output sink current (peak) 1.2 A

IOUT(source) Output source current (peak) -0.8

Analog inputs FB, CS, SS -0.3 to 6.0 V

VOVP -1.0 to 6.0

IOVP(source) -1.0 mA

VSTATUS VDD = 0 V to 30 V 30 V

Power dissipation SOIC-8 package, TA= 25°C 650 mW

TJOperating junction temperature range –55 to 150

Tstg Storage temperature –65 to 150 °C

TLEAD Lead temperature 1,6 mm (1/16 inch) from case for 10 seconds 300

(1) Stresses beyond those listed under “absolute maximum ratings”may cause permanent damage to the device. These are stress ratings

only, and functional operation of the device at these or any other conditions beyond those indicated under “recommended operating

conditions”is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. All voltages

are with respect to GND. Currents are positive into, negative out of the specified terminal. Consult Packaging Section of the databook

for thermal limitations and considerations of packages.

RECOMMENDED OPERATING CONDITIONS MIN NOM MAX UNIT

VDD Input voltage 21 V

IOUT Output sink current 0 A

TJOperating junction temperature -40 105 °C

ELECTROSTATIC DISCHARGE (ESD) PROTECTION MIN MAX UNIT

Human body model 2000 V

CDM 1500

UCC28600

www.ti.com

SLUS646J –NOVEMBER 2005–REVISED JULY 2011

ELECTRICAL CHARACTERISTICS

VDD = 15 V, 0.1-μF capacitor from VDD to GND, 3.3-nF capacitor from SS to GND charged over 3.5 V, 500-Ωresistor from

OVP to -0.1 V, FB = 4.8 V, STATUS = not connected, 1-nF capacitor from OUT to GND, CS = GND, TA= -40°C to 105°C,

(unless otherwise noted)

PARAMETER TEST CONDITIONS MIN TYP MAX UNIT

Overall

ISTARTUP Startup current VDD = VUVLO -0.3 V 12 25 μA

ISTANDBY Standby current VFB = 0 V 350 550

Not switching 2.5 3.5

IDD Operating current mA

130 kHz, QR mode 5.0 7.0

VDD clamp FB = GND, IDD = 10 mA 21 26 32 V

Undervoltage Lockout

VDD(uvlo) Startup threshold 10.3 13.0 15.3

Stop threshold 6.3 8 9.3 V

ΔVDD(uvlo) Hysteresis 4.0 5.0 6.0

PWM (Ramp)(1)

DMIN Minimum duty cycle VSS = GND, VFB = 2 V 0%

DMAX Maximum duty cycle QR mode, fS= max, (open loop) 99%

Oscillator (OSC)

fQR(max) Maximum QR and DCM frequency 117 130 143

fQR(min) Minimum QR and FFM frequency VFB = 1.3 V 32 40 48 kHz

fSS Soft start frequency VSS = 2.0 V 32 40 48

dTS/dFB VCO gain TSfor 1.6 V <VFB <1.8 V -38 -30 -22 μs/V

Feedback (FB)

RFB Feedback pullup resistor 12 20 28 kΩ

VFB FB, no load QR mode 3.30 4.87 6.00

Green-mode ON threshold VFB threshold 0.3 0.5 0.7

Green-mode OFF threshold VFB threshold 1.2 1.4 1.6

Green-mode hysteresis VFB threshold 0.7 0.9 1.1 V

FB threshold burst-ON VFB during green mode 0.3 0.5 0.7

FB threshold burst-OFF VFB during green mode 0.5 0.7 0.9

Burst Hysteresis VFB during green mode 0.13 0.25 0.42

Status

RDS(on) STATUS on resistance VSTATUS = 1 V 1.0 2.4 3.8 kΩ

ISTATUS(leakage) STATUS leakage/off current VFB = 0.44 V, VSTATUS = 15 V -0.1 2.0 μA

(1) RSCT and CCST are not connected in the circuit for maximum and minimum duty cycle tests, current sense tests and power limit tests.

UCC28600

SLUS646J –NOVEMBER 2005–REVISED JULY 2011

www.ti.com

ELECTRICAL CHARACTERISTICS (continued)

VDD = 15 V, 0.1-μF capacitor from VDD to GND, 3.3-nF capacitor from SS to GND charged over 3.5 V, 500-Ωresistor from

OVP to -0.1 V, FB = 4.8 V, STATUS = not connected, 1-nF capacitor from OUT to GND, CS = GND, TA= -40°C to 105°C,

(unless otherwise noted)

PARAMETER TEST CONDITIONS MIN TYP MAX UNIT

Current Sense (CS)(2)

ACS(FB) Gain, FB = ΔVFB /ΔVCS QR mode 2.5 V/V

Shutdown threshold VFB = 2.4 V, VSS = 0 V 1.13 1.25 1.38 V

CS to output delay time (power limit) CS = 1.0 VPULSE 100 175 300 ns

CS to output delay time (over current CS = 1.45 VPULSE 50 100 150

fault)

CS discharge impedance CS = 0.1 V, VSS = 0 V 25 115 250 Ω

VCS(os) CS offset SS mode, VSS ≤2.0 V, via FB 0.35 0.40 0.45 V

Power Limit (PL)(2)

IPL(cs) CS current OVP = -300 μA -165 -150 -135 μA

CS working range QR mode, peak CS voltage 0.70 0.81 0.92 V

VPL PL threshold Peak CS voltage + CS offset 1.05 1.20 1.37

Soft Start (SS)

ISS(chg) Softstart charge current VSS = GND -8.3 -6.0 -4.5 μA

ISS(dis) Softstart discharge current VSS = 0.5 V 2.0 5.0 10 mA

VSS Switching ON threshold Output switching start 0.8 1.0 1.2 V

Overvoltage Protection (OVP)

IOVP(line) Line overvoltage protection IOVP threshold, OUT = HI -512 -450 -370 μA

VFB = 4.8 V, VSS = 5.0 V, IOVP(on), = -300

VOVP(on) OVP voltage at OUT = HIGH -125 -25 mV

μA

VOVP(load) Load overvoltage protection VOVP threshold, OUT = LO 3.37 3.75 4.13 V

Thermal Protection (TSP)

Thermal shutdown (TSP) temperature(3) 130 140 150 °C

Thermal shutdown hysteresis 15

OUT

tRISE Rise time 10% to 90% of 13 V typical out clamp 50 75 ns

tFALL Fall time 10 20

(2) RSCT and CCST are not connected in the circuit for maximum and minimum duty cycle tests, current sense tests and power limit tests.

(3) Ensured by design. Not production tested.

STATUS

GND

VFB

VCS

VOVP

VOUT

VDD

IDD

IOVP

ROVP

500 Ω

COUT

1.0 nF

ROUT

10 Ω

CBIAS 1 µF

CDD 100 nF

ICS

CFB

47 pF

CSS

3.3 nF

CCST

560 pF

See Note

RCST

37.4 kΩ

See Note SS

VDD

GND OUT

OVP

STATUS

UCC28600

4 5

5 V

5.0

VREF

VDD

4GND

5OUT

1.5R

UVLO +

CBULK

Feedback 20 kW

CSS

OVP

On-Chip

Thermal

Shutdown

REF

26 V

STATUS

13/8 V

RCS

ROVP1

ROVP2

CVDD

400 mV

REF

RSU

SET

CLR

REF

GAIN = 1/2.5

Modulation

Comparison

UCC28600

Fault Logic

LINE_OVP

LOAD_OVP

REF_OK

RUN

UVLO

OVR_T

STATUS

SS_DIS

GREEN MODE

FB_CLAMP

OSC_CL

QR DETECT

LOAD_OVP

LINE_OVP

QR_DONE

____

OUT

OSCILLATOR

QR_DONE

CLK

RUN

SS_OVR

OSC_CL

RPL

1.2 V

SS_OVR BURST BURST

RVDD

VDD

UCC28600

www.ti.com

SLUS646J –NOVEMBER 2005–REVISED JULY 2011

OPEN LOOP TEST CIRCUIT

NOTE

RCST and CCST are not connected for maximum and minimum duty cycle tests, current

sense tests and power limit tests.

BLOCK DIAGRAM/TYPICAL APPLICATION

GND

STATUS

OVP

VDD

OUT

UCC28600

D PACKAGE

(TOP VIEW)

UCC28600

SLUS646J –NOVEMBER 2005–REVISED JULY 2011

www.ti.com

ORDERING INFORMATION

TAPACKAGES PART NUMBER

-40°C to 105°C SOIC (D)(1) UCC28600D

(1) SOIC (D) package is available taped and reeled by adding “R”to the above part numbers. Reeled quantities for UCC28600DR is 2,500

devices per reel.

DEVICE INFORMATION

TERMINAL FUNCTIONS

TERMINAL I/O DESCRIPTION

NAME NO.

Current sense input. Also programs power limit, and used to control modulation and activate overcurrent

CS 3 I protection. The CS voltage input originates across a current sense resistor and ground. Power limit is

programmed with an effective series resistance between this pin and the current sense resistor.

Feedback input or control input from the optocoupler to the PWM comparator used to control the peak current

in the power MOSFET. An internal 20-kΩresistor is between this pin and the internal 5-V regulated voltage.

FB 2 I Connect the collector of the photo-transistor of the feedback optocoupler directly to this pin; connect the emitter

of the photo-transistor to GND. The voltage of this pin controls the mode of operation in one of the three

modes: quasi resonant (QR), frequency foldback mode (FFM) and green mode (GM).

Ground for internal circuitry. Connect a ceramic 0.1-μF bypass capacitor between VDD and GND, with the

GND 4 - capacitor as close to these two pins as possible.

1-A sink (TrueDrive™) and 0.75-A source gate drive output. This output drives the power MOSFET and

OUT 5 O switches between GND and the lower of VDD or the 13-V internal output clamp.

Over voltage protection (OVP) input senses line-OVP, load-OVP and the resonant trough for QR turn-on.

OVP 7 I Detect line, load and resonant conditions using the primary bias winding of the transformer, adjust sensitivity

with resistors connected to this pin.

Soft-start programming pin. Program the soft-start rate with a capacitor to ground; the rate is determined by the

capacitance and the internal soft-start charge current. Placement of the soft-start capacitor is critical and should

SS 1 I be placed as close as possible to the SS pin and GND, keeping trace length to a minimum. All faults discharge

the SS pin to GND through an internal MOSFET with an RDS(on) of approximately 100 Ω. The internal modulator

comparator reacts to the lowest of the SS voltage, the internal FB voltage and the peak current limit.

ACTIVE HIGH open drain signal that indicates the device has entered standby mode. This pin can be used to

STATUS 8 O disable the PFC control circuit (high impedance = green mode). STATUS pin is high during UVLO, (VDD <

startup threshold), and softstart, (SS <FB).

Provides power to the device. Use a ceramic 0.1-μF by-pass capacitor for high-frequency filtering of the VDD

VDD 6 I pin, as described in the GND pin description. Operating energy is usually delivered from auxiliary winding. To

prevent hiccup operation during start-up, a larger energy storage cap is also needed between VDD and GND.

RCS +ǒVPL *VCS(os)ǓǒICS(2) *ICS(1)Ǔ

ICS(2)IP(1) *ICS(1)IP(2)

RPL +ǒVPL *VCS(os)ǓǒIP(2) *IP(1)Ǔ

ICS(1)IP(2) *ICS(2)IP(1)

ROVP1 +1

IOVP(line)ǒNB

NPVBULK(ov)Ǔ

ROVP2 +ROVP1

VOVP(load)

NSǒVOUT(shutdown) )VFǓ*VOVP(load)

UCC28600

www.ti.com

SLUS646J –NOVEMBER 2005–REVISED JULY 2011

TERMINAL COMPONENTS

TERMINAL I/O DESCRIPTION(1) (2) (3)

NAME NO.

(1)

CS 3 I

where:

•IP1 is the peak primary current at low line, full load (3)

•IP2 is the peak primary current at high line, full load(3)

•ICS1 is the power limit current that is sourced at the CS pin at low-line voltage(3)

•ICS2 is the power limit current that is sourced at the CS pin at high-line voltage(3)

•VPL is the Power Limit (PL) threshold(2)

•VCS(os) is the CS offset voltage(2)

FB 2 I Opto-isolator collector

GND 4 - Bypass capacitor to VDD, CBP = 0.1 μF

OUT 5 O Power MOSFET gate

OVP 7 I where:

•IOVP(line) is OVPline current threshold(2)

•VBULK(ov) is the allowed input over- voltage level (3)

•VOVP(load) is OVPload (2)

•VOUT(shutdown) is the allowed output over-voltage level(3)

•VFis the forward voltage of the secondary rectifier

•NBis the number of turns on the bias winding(3)

•NSis the number of turns on the secondary windings(3)

•NPis the number of turns on the primary windings(3)

(1) Refer to Figure 1 for all reference designators in the Terminal Components Table.

(2) Refer to the Electrical Characteristics Table for constant parameters.

(3) Refer to the UCC28600 Design Calculator (TI Literature Number SLVC104) or laboratory measurements for currents, voltages and times

in the operational circuit.

CSS uISS tSS(min)(due power limit)

ACS(FB) ǒVPL *VCS(os)Ǔ

tSS(min) +ȧ

*RLOAD(ss)COUT

2ȏn

1*ǒVOUT *DVOUT(step)Ǔ2

RLOAD(ss)POUT(max)limitȧ

tSS(min) +ȧ

COUTVOUT2

2 PLIM ȧ

RST2 +VBE(off)

ISTATUS(leakage)

RST1 +

RST2 ƪVDD(uvlo*on) *VBE(sat) *RDS(on) ǒICC

bsatǓƫ*RDS(on)VBE(sat)

ǒǒICC

bsatǓ RST2Ǔ)VBE(sat)

UCC28600

SLUS646J –NOVEMBER 2005–REVISED JULY 2011

www.ti.com

TERMINAL COMPONENTS (continued)

TERMINAL I/O DESCRIPTION(1) (2) (3)

NAME NO.

where tSS(min) is the greater of:

SS 1 I

(2)

•RLOAD(ss) is the effective load impedance during soft-start(4)

• ΔVOUT(step) is the allowed change in VOUT due to a load step(4)

•POUT(max limit) Programmed power limit level, in W (4)

•ACS(FB) is the current sense gain(5)

•VCS(os) is the CS offset voltage(5)

•ISS is the soft-start charging current(5)

•VPL is the power limit threshold(5)

STATUS 8 O

where:

• βSAT is the gain of transistor QST in saturation

•VBE(sat) is the base-emitter voltage of transistor QST in saturation

•VDD(uvlo-on) is the startup threshold(5)

•ICC is the collector current of QST

•ISTATUS(leakage) is the maximum leakage/off current of the STATUS pin(5)

•VBE(off) is the maximum allowable voltage across the base emitter junction that will not turn QST on

•RDS(on) is the RDS(on) of STATUS(5)

(4) Refer to the UCC28600 Design Calculator (TI Literature Number SLVC104) or laboratory measurements for currents, voltages and times

in the operational circuit.

(5) Refer to the Electrical Characteristics Table for constant parameters.

CVDD +ƪǒIDD )CISSVOUT(hi)fQR(max)ǓTBURST

DVDD(burst)ƫ

CVDD +ƪǒIDD )CISSVOUT(hi)fQR(max)ǓtSS

DVDD(uvlo)ƫ

RVDD +ǒp

4ǓǒNB

NPǓȧ

ǒVDS1(os) fQR(max) LLEAKAGEǒCD)CSNUBǓ

IDD )CISS VOUT(hi) fQR(max) ȧ

RSU +VBULK(min)

ISTARTUP

UCC28600

www.ti.com

SLUS646J –NOVEMBER 2005–REVISED JULY 2011

TERMINAL COMPONENTS (continued)

TERMINAL I/O DESCRIPTION(1) (2) (3)

NAME NO.

CVDD is the greater of:

(3)

VDD 6 I

where:

•IDD is the operating current of the UCC28600(6)

•CISS is the input capacitance of MOSFET M1

•VOUT(hi) is VOH of the OUT pin, either 13 V (typ) VOUT clamp or less as measured

•fQR(max) is fSat high line, maximum load(6)

•TBURST is the measured burst mode period

• ΔVDD(burst) is the allowed VDD ripple during burst mode

• ΔVDD(uvlo) is the UVLO hysteresis(6)

•VDS1(os) is the amount of drain-source overshoot voltage

•LLEAKAGE is the leakage inductance of the primary winding

•CDis the total drain node capacitance of MOSFET M1

•ISTARTUP is IDD start-up current of the UCC28600(6)

•CSNUB is the snubber capacitor value

•tSS is the soft start charge time(7)

(6) Refer to the Electrical Characteristics Table for constant parameters.

(7) Refer to the UCC28600 Design Calculator (TI Literature Number SLVC104) or laboratory measurements for currents, voltages and times

in the operational circuit.

CBULK

FEEDBACK

CSS

RCS

ROVP1

ROVP2

CVDD

RSU

RPL

TL431

VDD

4 GND 5OUT

3 CS

7OVP

STATUS

UCC28600

CBP

100nF

RST2

RST1

COUT

PRIMARY SECONDARY

N2VOUT

VBULK

ICC

RVDD

QST

ROUT

RSNUB CSNUB

PFC OUTPUT

BRIDGE RECTIFIER

PFC CONTROLLER BIAS

(if used)

CBIAS

UCC28600

SLUS646J –NOVEMBER 2005–REVISED JULY 2011

www.ti.com

Figure 1. Pin Termination Schematic

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