Sumake SAF-100R User manual

INSTRUCTION MANUAL

ITEM NO.: SAF-100R

AUTOMATIC SCREW DRIVING MODULE

SAF-100R-I-23087A-YM

SAF-1000R

Instruction ManualTable of contents

I. Instruction ････････････････････････････････････ 2

II. Item inspections ･･･････････････････････････････ 2

III. Safety precautions ･･････････････････････････････ 2

IV. Specification

1. Exterior ･･････････････････････････････････････ 3

2. Working environment ･････････････････････････････ 3

3. Weight ･･････････････････････････････････････ 4

V. Pre-job checking ･･･････････････････････････････ 4

VI. Test run ･･････････････････････････････････････ 4

VII. Operating steps･････････････････････････････････ 5

VIII. Troubleshooting

1. Stripping ･･････････････････････････････････････ 5

2. Working fail･･････････････････････････････････････ 6

3. Electric screwdriver breakdown ･･････････････････････ 6

4. Abnormal vibration ･･･････････････････････････････ 6

5. Automatic screw feeder breakdown ･･･････････････････ 7

Instruction

The SAF-100R Automatic Screw Driving Module is suitable to automatic

production also saves the trouble of manually picking screws as practiced

conventionally. Furthermore, the machine can feed the screw to screwdriver

also screwing to work-piece automatically. The working stability

characteristic can enhance productivity, reduce human cost.

II.

Item inspections

Description

Q'TY

Remark

SAF-100R

1 set

Signal connector

1 pc

Power cord or power supply

1 pc

Socket BIT

1 pc

Instruction manual

1copy

III.

Safety precautions

【Prohibition Sign】

Fire, electric shock, or personnel injury or death may occur if not observed.

【Alarm Sign 】

Damage of properties, or electric shock or injury of personal may occur if

not observed.

Follow instructions in the manual and operate the machine correctly

DO NOT dismantle or modify the machine.

DO NOT let contaminants such as water or oil enter into machine

DO NOT place and operate the machine on an unstable table.

Please connect use correct DC24V voltage to work.

If machine smoke, dropped from high place, influent, please remove the power cord

and send the product for repair.

Please use the specified power cord or power supply

Remove the power plug if the machine is to remain idle for a long period of time

Do not use non-specified screws

DO perform regular maintenance of the machine as scheduled

IV.

Specification

Exterior ：

Working environment ：

Model

SAF-100R

Working voltage

sensor：DC24V

electric screwdriver: AC 110V / 220V

Working air pressure

5.5(±0.5)kg/cm2=0.54(±0.05)MPa

Working Humidity

10℃~ 40℃

Weight：

Pre-job checking

Install each items correctly.

Confirm that all power connectors, signal joint and air joint are properly installed in

place.

Confirm the input power is correct.

Confirm that each sensor and cushion are positioned.

Confirm that all parts are securely locked.

Confirm the working air pressure (5.5(±0.5)kg/cm2).

VI.

Test run

Confirm that all parts are installed correctly before performing. Especially for voltage

and air pressure.

Do not approach the working area during performing to avoid danger.

Turn on the power supply and air pressure source. At this time, the cylinder will move

forward immediately to the upper limit. After reaching the positioning, please check

whether the cylinder upper limit sensor has signal output. If signal output, it is normal.

Make control system to be manual mode, test the cylinder move upward/downward

action and feeding action is normal or not.

(1) Cylinder move upward: Please confirm that the speed and positioning are normal.

When the positioning is ok, the sensor (SR1) signal output.

(2) Cylinder move downward: Please confirm that the speed and positioning are normal.

When the positioning is ok, the sensor (SR2) signal output.

(NOTE: Please adjust the cylinder speed by the speed control valve)

Model

SAF-100R

Weight (kg)

Approx. 4.5KG

A﹒Make cylinder to minimum limit position.

B﹒Move the whole set SAF-100R and ensure the BIT aim the screw hole of

work-piece, also the sensor lamp must be light.

(3) Feeding：please ensure the screw can fed to tip of jaw after connecting with screw

feeder, and the screw shank need exceed jaw. Please remove the screw before nextfeeding.

(4) Electric screwdriver: please ensure the electric screwdriver working normal.

Please change to AUTO. Mode if manual testing is normal.

VII.

Operating steps

1. Operation

：

(1) Start working after test run.

(2) The operation process accordance with the electronic control software and

programming.

VIII.

Troubleshooting

Stripping ：

(1) During replacement, the Work-Piece is not in correct position.

Check if the Work-Piece position is accurate.

(2) The torque value setting of screwdriver is toobig to working.

Please adjust the screwdriver torque setting. (As shown in the figure.)

(3) The BIT is bent and can’t be accuratelyaligned to the screw position.

➢Check if the BIT is bent.

➢Change BIT.

(4) The BIT is worn after working period of time.

➢Check if the BIT is worn.

➢Change BIT.

(5)

The

screw

head

deformed

and

abnorma

and

BIT

can’

screw,

caus

for stripping issue.

➢Check if the screws are normal. Change abnormal screws.

Working fail：

(1) The screwdriver torque setting is too low.

➢Adjust the torque of the screwdriver to the proper setting.

(2) Workpiece screw hole positioning deviation.

➢Correct the positioning of the work-piece or fixture so that the screw hole is alignedwith

the center of the screwdriver.

Electric screwdriver breakdown：

If the Electric Screwdriver cannot rotate, check if the power cord is normal.

※To remove the driver, Please use a #4 wrench to disassembly electric screwdriver

Abnormal vibration：

➢Please check whether the cylinder speed is too fast. If yes, please adjust the speed

control valve.

➢Please check whether the buffer cylinder is positioned. If not, please adjust it.

Automatic screw feeder breakdown：

➢Please refer to the screw feeder instruction manual.

IX.

Maintenance

Please clean the component regularly every week.

Check whether the BIT is worn, and replace it if necessary.

※The maintenance period should be shortened if the operation is

frequent or the environment is bad.

Our company reserves the right to modify the

product without prior notice.

EU Declaration of Conformity (DOC)

We: SUMAKE INDUSTRIAL CO., LTD.

4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan

declare in sole responsibility that the equipment

Equipment： AUTOMATIC SCREW FEEDER

Model/ Serial No.： SNF-A1, SNF-A2, SNF-A3, SNF-A4, SNF-A8, SNF-A9,

SNF-A10, SNF-A11, SNF-A12, SNF-A13, SF40TH, SF30A,

SF30M, SF30T, SF40A, SF40T, SF501, SF501T, SF502,

SF502T, SAF-100S, SAF-100G, SAF-100L, SAF-100R, SDA,

SF-SERIES

The object of the declaration described above is in conformity with the relevant union

harmonization legislation:

Machinery Directive 2006/42/EC

Low Voltage Directive: 2014/35/EU

RoHS 2011/65/EU

The following harmonised standards and technical specifications have been applied:

EN ISO 12100:2010

EN ISO 13849-1:2023

EN ISO 13850:2015

EN ISO 13857:2019

EN ISO 4414:2010

EN 60204-1:2018

Name and Signature/Position Date and Place

2023/9/26

Mike Su – Managing Director Taipei, Taiwan

SF(SAF)(SDA)(SNF)-D-2310J-YM

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