SMC Networks ITV0000 Series User manual

For the stepless control of air pressure in

proportion to electrical signals

Applicable Fieldbus protocols

compatible

products have

been added.

Serial communication speciﬁcation

*1 Values for the communication type (PROFIBUS DP)

Compact and lightweight

(Integrated communication parts)

Weight: 350 g*1

(ITV1000)

Power consumption

: 4W*1

or less

For the ITV10m0-IL

ITV009 mSeries

Electro-Pneumatic Regulators

Electronic Vacuum Regulators

ITV0000 Series ITV1000 Series

NewNew

ITV2000 Series ITV3000 Series

Due to the built-in

communication board,

no converter is required.

ITV209 mSeries

Max. ﬂow rate

6L/min (ANR)

Max. ﬂow rate

1500 L/min (ANR)

Max. ﬂow rate

200 L/min (ANR)

Grease-free speciﬁcation

(Parts in contact

with ﬂuid)

Max. ﬂow rate

4000 L/min (ANR)

p. 5

p. 13

p. 13 p. 39

p. 13 p. 46

Set pressure: 0.6 MPa Supply pressure: 1.0 MPa

RS-232C speciﬁcation

Electro-Pneumatic Regulator/

Electronic Vacuum Regulator

ITV Series

CAT.ES60-15G

RoHS

IP65

Electro-Pneumatic Regulator/Electronic Vacuum Regulator ITV Series

Thanks to its simpliﬁed high-

density circuit board design,

an extremely compact

product has been made

possible.

Stations can be easily

increased or decreased due

to the DIN rail mounting

design.

Improved space

saving and weight

reduction when

used in a manifold

Flat bracket L-bracket

Electro-Pneumatic Regulator ITV1000/2000/3000 Series

Electronic Vacuum Regulator ITV209mSeries

Compact Electro-Pneumatic Regulator

ITV0000 Series

Compact Vacuum Regulator

ITV009 mSeries

¡Sensitivity: 0.2% F.S. or less

¡Linearity: ±1% F.S. or less

¡Hysteresis: 0.5% F.S. or less

Cable connections in 2 directions

¡Grease-free speciﬁcation

(ITV1000 series)

¡Application examples

ITV1000 ITV2090ITV2000 ITV3000

For multi-stage control to analog control For electrostatic coating control

100g

15mm

¡Linearity: ±1% F.S. or less

¡Hysteresis: 0.5% F.S. or less

¡Repeatability: ±0.5% F.S. or less

¡High-speed response time: 0.1 s (Without load)

*This is not a guaranteed value as it depends on the operating environment.

¡High stability

Sensitivity: 0.2% F.S. or less

M Built-in One-touch

ﬁttings

M With error indication

LED

M2 types of brackets

M2 types of cable connectors

Reduced wiring

Serial communication speciﬁcation

Applicable Fieldbus protocols

Air filter

(5 µm or less)

Mist separator

(0.3 µm or less) (0.01 µor less)

IR (Precision regulator)

ITV (Electro-pneumatic regulator)

Straight type Right angle type

Regulators

Solenoid valves

SUP.

OUT.

SUP.

Controller

Electro-pneumatic

regulator

Analog control

Mist

separator

Air filter

SUP.

Controller

Control signal

Coating nozzle

Coating

material

Electro-pneumatic regulator

Air filter

Straight type Right angle type

Compact

Lightweight

p. 39

p. 5

p. 13

p. 46

IP65

IP65 equivalent

RS-232C speciﬁcation

IO-Link Compatible Devices:

Electro-Pneumatic Regulator ITV10m0/20m0/30m0-IL

Electronic Vacuum Regulator ITV2090-IL

IO-Link communication enables users to check

device information and monitor device status in

addition to performing pressure control.

IO-Link master

Process Data

IO-Link communication

Application

VFor the manufacturing of various products

The set pressure analog value can be

changed to control the indentation

pressure applied to each workpiece.

This allows for a variety of products to

be manufactured on the same line.

IO-Link Compatible Devices:

Electro-Pneumatic Regulator

ITV10m0/20m0/30m0-IL

Electronic Vacuum Regulator

ITV2090-IL

Configuration File (IODD File*1)

·Manufacturer ·Product part no. ·Set value

*1 IODD File:

IODD is an abbreviation of IO Device

Description. This file is necessary for setting

the device and connecting it to a master. Save

the IODD file on the PC to be used to set the

device prior to use.

Implement diagnostic bits in the

process data.

The diagnostic bit in the cyclic process data makes it easy to ﬁnd problems with the

equipment.

It is possible to ﬁnd problems with the equipment in real time using the cyclic (periodic)

data and to monitor such problems in detail with the noncyclic (aperiodic) data.

Diagnosis items

· Output pressure is within the set pressure ±10%

· Notification of energizing time

· Residual pressure error

· Target value over range

· Pressure under range (LLL)

· Pressure over range (HHH)

· Power supply voltage drop

· Excessive power supply voltage

· Warning occurred

· Internal communication error

<PD_IN: 4 bytes>

Byte 0 1

Bit 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16

Value Output pressure value (16 bits)

Byte 2 3

Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Value Abnormal Warning Notiﬁcation SSC1

<PD_OUT: 2 bytes>

Byte 0 1

Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Value Set pressure value (16 bits)

PLC PC

Various fieldbusses

IO-Link is an open communication inter-

face technology between the sensor/actu-

ator and the I/O terminal that is an interna-

tional standard: IEC 61131-9.

The IO-Link master and device can be

connected with one cable.

Uses 4-wire unshielded cables

Only a single cable combining the communication

wire and the power supply wire is required.

Special communication cables are not necessary.

A conventional 4-wire unshielded cable can be used for the

input and output of sensors, switches, etc.

(Recommended specifications: Conductor resistance 3 Ω,

Wire-to-wire capacitance 3 nF or less, 20 m or less)

p. 13

p. 46

Electro-Pneumatic Regulator/Electronic Vacuum Regulator ITV Series

Series Model

Set pressure range

Input signal Port size Page

Electro-Pneumatic Regulators

ITV0000 Series ITV001m0.001 to 0.1 MPa

Current type: 4 to 20 mADC

(Sink type)

Current type: 0 to 20 mADC

(Sink type)

Voltage type: 0 to 5 VDC

Voltage type: 0 to 10 VDC

Built-in One-touch

ﬁttings

Metric size: ø4

Inch size: ø5/32

ITV003m0.001 to 0.5 MPa

ITV005m0.001 to 0.9 MPa

ITV1000 Series ITV101m0.005 to 0.1 MPa

Current type: 4 to 20 mADC

(Sink type)

Current type: 0 to 20 mADC

(Sink type)

Voltage type: 0 to 5 VDC

Voltage type: 0 to 10 VDC

Preset input

(4 points/16 points)

10-bit digital input

CC-Link compatible

DeviceNet™ compatible

PROFIBUS DP compatible

IO-Link compatible

RS-232C communication

1/8, 1/4 13

ITV103m0.005 to 0.5 MPa

ITV105m0.005 to 0.9 MPa

ITV201m0.005 to 0.1 MPa

1/4, 3/8 13

ITV203m0.005 to 0.5 MPa

ITV205m0.005 to 0.9 MPa

ITV3000 Series ITV301m0.005 to 0.1 MPa

1/4, 3/8, 1/2 13

ITV303m0.005 to 0.5 MPa

ITV305m0.005 to 0.9 MPa

Electronic Vacuum Regulators

ITV009mSeries

ITV009m−1 to −100 kPa

Current type: 4 to 20 mADC

(Sink type)

Current type: 0 to 20 mADC

(Sink type)

Voltage type: 0 to 5 VDC

Voltage type: 0 to 10 VDC

Built-in One-touch

ﬁttings

Metric size: ø4

Inch size: ø5/32

ITV209mSeries

ITV209m−1.3 to −80 kPa

Current type: 4 to 20 mADC

(Sink type)

Current type: 0 to 20 mADC

(Sink type)

Voltage type: 0 to 5 VDC

Voltage type: 0 to 10 VDC

Preset input

(4 points/16 points)

10-bit digital input

CC-Link compatible

DeviceNet™ compatible

PROFIBUS DP compatible

IO-Link compatible

RS-232C communication

1/4 46

Series Variations For the stepless control of air pressure in proportion to electrical signals

ITV2000 Series

Electro-Pneumatic Regulator/Electronic Vacuum Regulator ITV Series

Electro-Pneumatic Regulators

MITV0000 Series

How to Order p. 5

Speciﬁcations p. 6

Accessories (Option) p. 6

Working Principle p. 7

Linearity/Hysteresis, Repeatability, Pressure Characteristics, Flow Rate Characteristics

p. 8

Dimensions p. 10

MITV1000/2000/3000 Series

How to Order p. 13

Standard Speciﬁcations p. 14

Communication Speciﬁcations p. 14

Modular Products and Accessory Combinations p. 15

Accessories (Option)/Part Nos. p. 15

Working Principle p. 16

Linearity, Hysteresis, Repeatability, Pressure Characteristics, Flow Rate Characteristics, Relief Flow Characteristics

p. 17

Construction p. 23

Dimensions p. 25

Made to Order p. 34

Electronic Vacuum Regulators

MITV009mSeries

How to Order p. 39

Speciﬁcations p. 40

Accessories (Option) p. 40

Working Principle p. 41

Linearity/Hysteresis, Repeatability, Pressure Characteristics, Flow Rate Characteristics

p. 42

Dimensions p. 43

MITV2090/2091 Series

How to Order p. 46

Standard Speciﬁcations p. 47

Communication Speciﬁcations p. 47

Working Principle p. 48

Linearity, Hysteresis, Repeatability, Pressure Characteristics, Flow Rate Characteristics

p. 48

Dimensions p. 49

Accessories (Option) p. 52

Speciﬁc Product Precautions p. 53

CONTENTS

ITV0000

Electro-Pneumatic RegulatorsElectronic Vacuum Regulators

ITV1000/2000/3000ITV009ITV2090/2091

Specific Product

Precautions Accessories

RoHS

How to Order

For single unit and single unit for manifold

ITV00 1 0 0 N

Cable connector (Option)

Bracket/Option for single unit only

Base type

Pressure range

Built-in One-touch ﬁttings type

Input signal

Power supply voltage

Manifold

IITV00 02 n

Stations

Option

For single unit

For manifold

*A DIN rail with the length speciﬁed by the number of stations is

attached to the manifold. For dimensions of the DIN rail, refer to

the external dimensions.

How to Order Manifold Assembly (Example)

If a DIN rail longer than

the speciﬁed stations is

required, specify the

applicable stations in

two digits.

(Max. 10 stations)

Example) IITV00-05-07

IITV00-03

········

1 set (Manifold part no.)

ITV0030-3MS······2 sets (Electro-pneumatic regulator part no. (Stations 1, 2))

ITV0030-3ML······1 set (Electro-pneumatic regulator part no. (Station 3))

Indicate the part numbers of electro-pneumatic regulators to be mounted

below the manifold part number.

Example)

Due to the common supply/exhaust feature, note that different pressure

range combinations are not available.

Indicate part numbers in order starting from the ﬁrst station on

the D side.

Caution) Combination with having different pressure ranges is not

available due to common supply/exhaust features.

The asterisk denotes the symbol for the assembly. Preﬁx it to the part

numbers of the electro-pneumatic regulator.

One-touch ﬁtting size for supply/

exhaust parts (End plate)

Compact Electro-Pneumatic Regulator

ITV0000 Series

10.1 MPa

30.5 MPa

50.9 MPa 024 VDC ±10%

112 to 15 VDC

0Current type 4 to 20 mADC (Sink type)

1Current type 0 to 20 mADC (Sink type)

2Voltage type 0 to 5 VDC

3Voltage type 0 to 10 VDC

Symbol SUPzOUTxEXHc

Nil Metric size

(Light gray) ø4

UInch size

(Orange) ø5/32"

Symbol SUPzOUTxEXHc

Nil Metric size

(Light gray) ø6 ø4 ø6

UInch size

(Orange) ø1/4" ø5/32" ø1/4"

NWithout cable connector

SStraight type 3 m

LRight angle type 2 m

Nil Without bracket

Flat

bracket

L-bracket

Nil For single unit

MFor manifold

02 2 stations

03 3 stations

···

10 10 stations

Nil ø6 (Light gray)

Uø1/4" (Orange)

DIN rail

ITV0030-3ML

ITV0030-3MS

D side

1 2 3 ···

*1 Indicates the weight of a single unit

For IITV00-n

Total weight (g) ≤Stations (n) x 100 + 130 (Weight of end block A, B assembly) + Weight (g)

of DIN rail

*2 When measuring ITV analog output from 1 to 5 VDC, if the load impedance is less than 100

kW, the analog output monitor accuracy of ±6% F.S. or less may not be available.

The product with an accuracy of within ±6% is supplied upon your request.

Output pressure remains unaffected.

*3 When using under the conditions equivalent to IP65, connect the ﬁtting or tube to the

breathing hole before use. (For details, refer to “Speciﬁc Product Precautions 1” on page 53.)

*When there is a downstream ﬂow consumption, pressure may become unstable depending on

piping conditions.

*When the input signal is at 0%, the exhaust solenoid valve is controlled to reduce the outlet

pressure to zero. For this reason, a noise may be generated. This noise is normal and does

not indicate a fault.

Speciﬁcations

Accessories (Option)

Bracket Cable connector

Flat bracket assembly (including 2 mounting screws)

P39800022

L-bracket assembly (including 2 mounting screws)

Tightening torque when assembling is 0.3 N·m.

P39800023

Straight type

Right angle type

M8-4DSX3MG4

P398000-501-2

Model ITV001mITV003mITV005m

Min. supply pressure Set pressure + 0.1 MPa

Max. supply pressure 0.2 MPa 1.0 MPa

Set pressure range 0.001 to 0.1 MPa 0.001 to 0.5 MPa 0.001 to 0.9 MPa

Power supply

Voltage 24 VDC ±10%, 12 to 15 VDC

Current

consumption

Power supply voltage 24 VDC type: 0.12 A or less

Power supply voltage 12 to 15 VDC type: 0.18 A or less

Input signal Voltage type 0 to 5 VDC, 0 to 10 VDC

Current type 4 to 20 mADC, 0 to 20 mADC (Sink type)

Input impedance Voltage type Approx. 10 kW

Current type Approx. 250 W

Output signal*2

Analog output

1 to 5 VDC (Output impedance: Approx. 1 kW)

Output accuracy: ±6% F.S. or less

Linearity ±1% F.S. or less

Hysteresis 0.5% F.S. or less

Repeatability ±0.5% F.S. or less

Sensitivity 0.2% F.S. or less

Temperature characteristics ±0.12% F.S./°C or less

Operating temperature range 0 to 50°C (No condensation)

Enclosure Equivalent to IP65*3

Connection type Built-in One-touch ﬁttings

Connection size

For single unit

Metric size z, x, c: ø4

Inch size z, x, c: ø5/32"

Manifold Metric size z, c: ø6, x: ø4

Inch size z, c: ø1/4", x: ø5/32"

Weight*1100 g or less (Without options)

Compact Electro-Pneumatic Regulator ITV0000 Series

ITV0000

Electro-Pneumatic RegulatorsElectronic Vacuum Regulators

ITV1000/2000/3000ITV009ITV2090/2091

Specific Product

Precautions Accessories

Working Principle Diagram

Block Diagram

Working Principle

When the input signal rises, the air supply solenoid valve qturns ON. Due to this, part of the supply pressure passes through the

air supply solenoid valve qand changes to output pressure. This output pressure feeds back to the control circuit rvia the

pressure sensor e. Here, pressure corrections continue until output pressure becomes proportional to the input signal, enabling

output pressure that is proportional to the input signal.

EXH

SUP

OUT

Exhaust solenoid valve

Pressure sensor

Air supply solenoid valve

Input signal

Power supply Output signal

rControl circuit

Power supply and error

LED indication

Discharged to atmosphere

Output pressure

Input signal +

–

Supply pressure

qAir supply

solenoid valve

wExhaust

solenoid valve

rControl

circuit

ePressure

sensor

ITV0000 Series

Linearity, Hysteresis Repeatability

Pressure Characteristics Flow Rate Characteristics

With 50% of signal input

Supply pressure: 0.2 MPa

Set pressure: 0.05 MPa

With 50% of signal input

Supply pressure: 0.6 MPa

Set pressure: 0.25 MPa

Linearity, Hysteresis Repeatability

Pressure Characteristics Flow Rate Characteristics

ITV001mSeries

ITV003mSeries

0 25 50 75

–1

–0.6

–0.8

–0.4

–0.2

0.6

0.4

0.2

0.8

100

Output deviation factor [% F.S.]

Input signal [% F.S.]

Out

Return

1 2 3 4

–1

–0.5

0.5

Output deviation factor [% F.S.]

Count

0.15 0.16 0.17 0.18 0.19

–1

–0.5

0.5

0.20

Output deviation factor [% F.S.]

Supply pressure [MPa]

Out

Return

0 1 1.50.5 2 2.5 3 3.5

100

120

Set pressure [kPa]

Flow rate [L/min (ANR)]

20 kPa

40 kPa

60 kPa

80 kPa

100 kPa

10 kPa

0 25 50 75

–1

–0.6

–0.8

–0.4

–0.2

0.6

0.4

0.2

0.8

100

Output deviation factor [% F.S.]

Input signal [% F.S.]

Out

Return

1 2 3 4

–1

–0.5

0.5

Output deviation factor [% F.S.]

Count

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

–1

–0.5

0.5

1.0

Output deviation factor [% F.S.]

Supply pressure [MPa]

Out

Return

0 21 3 4 5 6

100

200

500

400

300

600

Set pressure [kPa]

Flow rate [L/min (ANR)]

100 kPa

200 kPa

300 kPa

400 kPa

500 kPa

50 kPa

Compact Electro-Pneumatic Regulator ITV0000 Series

ITV0000

Electro-Pneumatic RegulatorsElectronic Vacuum Regulators

ITV1000/2000/3000ITV009ITV2090/2091

Specific Product

Precautions Accessories

Linearity, Hysteresis Repeatability With 50% of signal input

Supply pressure: 1.0 MPa

Pressure Characteristics Flow Rate Characteristics

Set pressure: 0.45 MPa

ITV005mSeries

0 25 50 75

–1

–0.6

–0.8

–0.4

–0.2

0.6

0.4

0.2

0.8

100

Output deviation factor [% F.S.]

Input signal [% F.S.]

Out

Return

1 2 3 4

–1

–0.5

0.5

Output deviation factor [% F.S.]

Count

0.4 0.6 0.8 1.0

–1

–0.5

0.5

1.2

Output deviation factor [% F.S.]

Supply pressure [MPa]

Out

Return

0 1 2 3 4 5 6

200

300

100

400

900

800

500

600

700

1000

Set pressure [kPa]

Flow rate [L/min (ANR)]

100 kPa

200 kPa

300 kPa

800 kPa

900 kPa

700 kPa

600 kPa

500 kPa

400 kPa

50 kPa

ITV0000 Series

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