Siemens SINUMERIK 840D sl User manual

03/2009

SINUMERIK 840D sl/ 840Di sl/

SINAMICS S120

Diagnostics Manual

Valid for

Control

SINUMERIK 840D sl/ 840DE sl

SINUMERIK 840Di sl/ 840DiE sl

Software

NCU Systemsoftware für 840D sl/ 840DE sl 2.6

Systemsoftware für 840Di sl/ 840DiE sl 1.4

Drive

SINAMICS S120

Overview of System Error Alarms 1

Overview of Alarms 2

List of Action Numbers 3

System Reactions on Alarms 4

Appendix A

Order No. 6FC5398-6BP10-4BA0

Subject to change without prior notice

SINUMERIK® Documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the "Remarks" column.

Status code in the "Remarks" column:

Registered Trademarks

All designations with the trademark symbol ® are registered trademarks of Siemens AG. Other designations in this documentation may be trade-

marks whose use by third parties for their own purposes may infringe the rights of the owner.

Liability disclaimer

We have checked that the contents of this document correspond to the hardware and software described. Nonetheless, differences might exist

and therefore we cannot guarantee that they are completely identical. The information contained in this document is, however, reviewed regularly

and any necessary changes will be included in the next edition.

A .... New documentation

B .... Unrevised reprint with new order number

C .... Revised edition with new status

Edition Order No. Remarks

03/2006 6FC5398-6BP10-1BA0 C

11/2006 6FC5398-6BP10-2BA0 C

01/2008 6FC5398-6BP10-3BA0 C

03/2009 6FC5398-6BP10-4BA0 C

iii

SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009

Preface

SINUMERIK Documentation

The SINUMERIK documentation is organized in 3 parts:

•General documentation

•User documentation

•Manufacturer/service documentation

Information on the following topics is available at

http://www.siemens.com/motioncontrol/docu:

•Ordering documentation

Here you can find an up-to-date overview of publications.

•Downloading documentation

Links to more information for downloading files from Service & Support.

•Researching documentation online

Information on DOConCD and direct access to the publications in DOCon-

WEB.

•Compiling individual documentation on the basis of Siemens contents with the

My Documentation Manager (MDM), refer to http://www.siemens.com/mdm.

My Documentation Manager provides you with a range of features for genera-

ting your own machine documentation.

•Training and FAQs

Information on the range of training courses and FAQs (frequently asked

questions) are available via the page navigation.

Target audience

Project engineers, technologists (of machine manufacturers), start-up engineers

(of systems/machines), programmers.

Benefits

The Diagnostics Manual enables the intended target group to evaluate error and

fault indications and to respond accordingly.

With the help of the Diagnostics Manual, the target group has an overview of the

various diagnostic options and diagnostic tools.

Preface 03/2009

SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009

Standard version

This Diagnostics Manual only describes the functionality of the standard version.

Extensions or changes made by the machine tool manufacturer are documented

by the machine tool manufacturer.

Other functions not described in this documentation might be executable in the

control. This does not, however, represent an obligation to supply such functions

with a new control or when servicing.

Further, for the sake of simplicity, this documentation does not contain all detailed

information about all types of the product and cannot cover every conceivable

case of installation, operation or maintenance.

Technical Support

If you have any technical questions, please contact our hotline:

Europe / Africa

Phone +49 180 5050 222

Fax +49 180 5050 223

€ 0.14/min. from German landlines, mobile phone prices may differ.

Internet http://www.siemens.com/automation/support-request

America

Phone +1 423 262 2522

Fax +1 423 262 2200

Email mailto:techsupport.sea@siemens.com

Asien / Pazific

Phone +86 1064 757575

Fax +86 1064 747474

Email mailto:[email protected]

Note

National phone numbers for technical support are provided under the following

Internet address: http://www.automation.siemens.com/partner

03/2009 Preface

SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009

Questions about this documentation

If you have any queries (suggestions, corrections) in relation to this documenta-

tion, please send a fax or email to the following address:

A fax form is available at the end of this document.

SINUMERIK Internet address

http://www.siemens.com/sinumerik

CompactFlash cards for the user (only for hardware descriptions)

•The SINUMERIK CNC supports the file systems FAT16 and FAT32 for Com-

pactFlash cards. You may need to format the memory card if you want to use

a memory card from another device or if you want to ensure the compatibility

of the memory card with the SINUMERIK. However, formatting the memory

card will permanently delete all data on it.

•Do not remove the memory card while it is being accessed. This can result in

damage to the memory card and the SINUMERIK as well as the data on the

memory card.

•If you cannot use a memory card with the SINUMERIK, it is probably because

the memory card is not formatted for the control system (e.g. Ext3 Linux file

system), the memory card file system is faulty or it is the wrong type of memory

card.

•Insert the memory card carefully and the right way round into the memory card

slot (observe indicators such as arrow or similar). This way you avoid mecha-

nical damage to the memory card or the device.

•Only use memory cards that have been approved by Siemens for use with

SINUMERIK. Even though the SINUMERIK complies with the general industry

standards for memory cards, it is possible that memory cards from some

manufacturers will not function perfectly in this device or are not completely

compatible with it (you can obtain information on compatibility from the

memory card manufacturer or supplier).

•The "CompactFlash® 5000 Industrial Grade" CompactFlash card from San-

Disk has been approved for SINUMERIK (Order Number 6FC5313-5AG00-

0AA0).

Fax +49 9131 98 2176

Email mailto:docu.motionc[email protected]

Preface 03/2009

SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009

Safety Instructions

This Manual contains information which you should carefully observe to ensure

your own personal safety and the prevention of material damage. The notices

referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring to property damage only have no safety alert symbol

The warnings appear in decreasing order of risk as given below.

If several hazards of different degrees occur, the hazard with the highest degree

must always be given priority. A warning notice accompanied by a safety alert

symbol indicating a risk of bodily injury can also indicate a risk of property dam-

age.

Qualified Personnel

The associated device/system may only be set up and operated using this docu-

mentation. Commissioning and operation of a device/system may only be per-

formed by qualified personnel. Qualified persons are defined as persons who are

authorized to commission, to ground, and to tag circuits, equipment, and systems

in accordance with established safety practices and standards.

Danger

Indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury or in substantial property damage.

Warning

Indicates that death or severe personal injury will result if proper precautions are

not taken.

Caution

with a warning triangle indicates that minor personal injury can result if proper pre-

cautions are not taken.

Caution

without a warning triangle indicates that property damage can result if proper pre-

cautions are not taken.

Notice

indicates a potential situation which, if not avoided, may result in an undesirable

event or state.

vii

SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009

Contents

1 Overview of System Error Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

1.1 Subject matter of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

1.2 Structure of alarm description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

1.3 Number ranges of the alarm numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

1.4 System errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

2 Overview of Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

2.1 NCK alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

2.2 HMI-Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-558

2.3 SINAMICS-Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-630

2.4 Drives alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-995

2.5 PLC alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1005

3 List of Action Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1027

4 System Reactions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1041

4.1 System Reaction on SINUMERIK Alarms . . . . . . . . . . . . . . . . . . . . . . . . . 4-1041

4.2 Cancel criteria for alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1044

4.3 System reactions on SINAMICS Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1045

A Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1049

A.1 Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1049

Contents 03/2009

viii

SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009

1-9

SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009

Overview of System Error Alarms 1

1.1 Subject matter of this manual

This manual is intended as a work of reference. It allows the operator at the

machine tool:

−To correctly assess special situations when operating the machine.

−To ascertain the reaction of the system to the special situation.

−To utilize the possibilities for continued operation following the special sit-

uation.

−To follow references to other documentation containing further details.

Scope

This manual describes the alarms / messages from the NC kernel (NCK) area,

the PLC and the drives.

For special situations in conjunction with the integrated PLC, please refer to the

SIMATIC S7-300 documentation.

The alarms are sorted by ascending alarm number in each section. There are

gaps in the sequence.

1.2 Structure of alarm description

Each alarm consists of an alarm number and alarm text. There are four descrip-

tion categories:

•Explanation

•Reaction

•Remedy

•Program continuation

For a more detailed explanation of the "Reaction" category, please refer to

section: "System reactions on alarms"

For a more detailed explanation of the "Program continuation" category, please

refer to the section: "Clear criteria for alarms"

Overview of System Error Alarms 03/2009

Structure of alarm description

1-10

SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009

Structure of the alarms for the number range 200 000 - 299 999

Each alarm (fault or warning), consisting of a number, location (optional) and

alarm text, is indicated with further information for the following categories:

•Reaction

•Acknowledgment

•Cause

•Remedy

Note

Instead of <location>, the following is indicated in the alarm display:

•Axis name and drive number or

•Bus and slave number of the PROFIBUS DP component affected

For a more detailed explanation of the "Reaction" / "Acknowledgement" category,

please refer to section: "System reactions on SINAMICS alarms".

"Cause":

For the cause of the alarm/warning, the fault / warning value is prepared as far as

possible in text form.

Action list

The actions described in the alarm texts ("Action %---") are explained in detail in

the table in the "Action list" section.

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