Siemens SIMATIC S7-200 User guide

Preface, Contents

Introducing the S7-200 Micro

PLC 1

Installing an S7-200 Micro PLC 2

Getting Started with an S7-200

Programming System 3

Basic Concepts for Programming

an S7-200 CPU 4

CPU Memory: Data Types and

Addressing Modes 5

CPU and Input/Output

Configuration 6

Setting Up Communications

Hardware and Network

Communications 7

Conventions for S7-200

Instructions 8

SIMATIC Instructions 9

IEC 1131-3 Instructions 10

Using USS Protocol Instructions

to Communicate with Drives 11

Appendices

S7-200 Specifications A

Error Codes B

Special Memory (SM) Bits C

S7-200 Troubleshooting Guide D

S7-200 Order Numbers E

Execution Times for STL

Instructions F

S7-200 Quick Reference

Information G

Index

03/2000

Edition 02

S7-200

Programmable Controller

System Manual

This manual has the order number:

6ES7298-8FA21-8BH0

SIMATIC

This manual contains notices which you should observe to ensure your own personal safety, as

well as to protect the product and connected equipment. These notices are highlighted in the ma-

nual by a warning triangle and are marked as follows according to the level of danger:

!Danger

indicates that death, severe personal injury or substantial property damage will result if proper

precautions are not taken.

!Warning

indicates that death, severe personal injury or substantial property damage can result if proper

precautions are not taken.

!Caution

indicates that minor personal injury or property damage can result if proper precautions are not

taken.

Note

draws your attention to particularly important information on the product, handling the product,

or to a particular part of the documentation.

Only qualified personnel should be allowed to install and work on this equipment. Qualified

persons are defined as persons who are authorized to commission, to ground, and to tag circuits,

equipment, and systems in accordance with established safety practices and standards.

Note the following:

!Warning

This device and its components may only be used for the applications described in the catalog or

the technical description, and only in connection with devices or components from other manu-

facturers which have been approved or recommended by Siemens.

This product can only function correctly and safely if it is transported, stored, set up, and instal-

led correctly, and operated and maintained as recommended.

SIMATIC, SIMATIC NET and SIMATIC NETare registered trademarks of

SIEMENS AG.

Third parties using for their own purposes any other names in this document which refer to

trademarks might infringe upon the rights of the trademark owners.

We have checked the contents of this manual for agreement with the

hardwareand software described. Since deviations cannot be

precluded entirely, we cannot guarantee full agreement. However,

the data in this manual are reviewed regularly and any necessary

corrections included in subsequent editions. Suggestions for

improvement are welcomed.

The reproduction, transmission or use of this document or its

contents is not permitted without express written authority.

Offenders will be liable for damages. All rights, including rights

createdby patent grant or registration of a utility model or design, are

reserved.

SiemensAG

Bereich Automatisierungs- und Antriebstechnik

Geschaeftsgebiet Industrie-Automatisierungssysteme

Postfach 4848, D-90327 Nuernberg SiemensAG 2000

Subject to technical change.

Siemens Aktien

esellschaft 6ES7298-8FA21-8BH0

Notes on Safety

Qualified Personnel

Correct Usage

Trademarks

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Preface

Purpose

The S7-200 series is a line of micro-programmable logic controllers (Micro PLCs)

that can control a variety of automation applications. Compact design, low cost,

and a powerful instruction set make the S7-200 controllers a perfect solution for

controlling small applications. The wide variety of CPU sizes and voltages and the

Windows-based programming tool give you the flexibility you need to solve your

automation problems.

The S7-200 product line has been redesigned to be smaller, faster, and to have

increased functionality. The new S7-200 products are intended to replace the

previous products.

This manual provides information about installing and programming the S7-200

Micro PLCs. The

S7-200 Programmable Controller System Manual

includes the

following topics:

•Installing and wiring

•Understanding the CPU operations, data types and addressing modes, scan

cycle, password protection, and network communication

•Specifications

•Descriptions and examples for the SIMATIC and IEC 11313 programming

instructions

•Using the USS Protocol Instructions to communicate with drives

•Typical execution times for SIMATIC STL instructions

Audience

This manual is designed for engineers, programmers, installers, and electricians

who have a general knowledge of programmable logic controllers.

Preface

iv S7-200Programmable Controller System Manual

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Scope of the Manual

The information contained in this manual pertains in particular to the following

products:

•S7-200 CPU models: CPU 221, CPU 222, and CPU 224 (firmware release 1.1),

and CPU 226 (firmware release 1.0).

•STEP 7Micro/WIN 32, version 3.1, a 32-bit programming software package for

Windows 95, Windows 98, and the Windows NT environment

•STEP 7Micro/WIN 32 Toolbox, a 32-bit programming software package for the

Windows 95, Windows 98, and the Windows NT 4.0 environment.

STEP 7Micro/WIN 32 Toolbox is designed for customers who use the S7-200

CPU with other microsystem components (such as the TP070 Touch Panel or a

MicroMaster drive).

Agency Approvals

The SIMATIC S7-200 series meets the following regulations:

•European Community (CE) Low Voltage Directive 73/23/EEC

•European Community (CE) EMC Directive 89/336/EEC

•Underwriters Laboratories, Inc.: UL 508 Listed (Industrial Control Equipment)

•Canadian Standards Association: CSA C22.2 Number 142 Certified (Process

Control Equipment)

•Factory Mutual Research: FM Class I, Division 2, Groups A, B, C, & D

Hazardous Locations, T4A and Class I, Zone 2, IIC, T4.

Refer to Appendix A for compliance information.

Related Information

Refer to the following for more detailed information about selected topics:

•STEP 7Micro/WIN 32 CD/disk: provides online help, the

STEP 7Micro/WIN

Getting Started

(a printable online manual), and Tips and Tricks projects.

•STEP 7Micro/WIN 32 Toolbox CD: provides the TP070 Touch Panel

Configuration Software, USS Protocol Instructions, online help, the

STEP 7Micro/WIN Getting Started

(a printable online manual), and Tips and

Tricks projects.

•Process Field Bus (PROFIBUS) standard (EN 50170): describes the standard

protocol for the S7-200 DP communication capability.

•

TD 200 Operator Interface User Manual:

describes how to install and use the

TD 200 with an S7-200 programmable logic controller.

Preface

S7-200Programmable Controller System Manual

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How to Use This Manual

If you are a first-time (novice) user of S7-200 Micro PLCs, you should read the

entire

S7-200 Programmable Controller System Manual

. If you are an experienced

user, refer to the manual table of contents or index to find specific information.

The

S7-200 Programmable Controller System Manual

is organized according to

the following topics:

•“Introducing the S7-200 Micro PLC” (Chapter 1) provides an overview of some

of the features of the equipment.

•“Installing an S7-200 Micro PLC” (Chapter 2) provides procedures, dimensions,

and basic guidelines for installing the S7-200 CPU modules and expansion I/O

modules.

•“Getting Started with an S7-200 Programming System” (Chapter 3) describes

how to set up an S7-200 programming system.

•“Basic Concepts for Programming an S7-200 CPU” (Chapter 4), “CPU Memory:

Data Types and Addressing Modes” (Chapter 5), and “CPU and Input/Output

Control” (Chapter 6) provide information about how the S7-200 CPU processes

data and executes your program.

•“Setting Up Communications Hardware and Network Communications”

(Chapter 7) provides information about how to install and remove

communications hardware and how to connect the S7-200 CPU to different

types of networks.

•“Conventions for S7-200 Instructions” (Chapter 8) provides an overview of the

different programming language concepts and terminology.

•“SIMATIC Instructions” (Chapter 9) provides descriptions and examples of

SIMATIC LAD, FBD, and STL programming instructions.

•“IEC 11313 Instructions” (Chapter 10) provides descriptions and examples of

IEC 11313 LAD and FBD programming instructions.

•“Using USS Protocol Instructions to Communicate with Drives” (Chapter 11)

provides descriptions and examples of USS Protocol Instructions and

information about how to use these instructions to communicate with drives.

Additional information (such as the equipment specifications, error code

descriptions, troubleshooting, and STL instruction execution times) are provided in

the appendices.

Preface

vi S7-200Programmable Controller System Manual

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Additional Assistance

For assistance in answering technical questions, for training on this product, or for

ordering, contact your Siemens distributor or sales office.

For Internet information about Siemens products and services, technical support,

or FAQs (frequently asked questions) and application tips, use the following

Internet addresses:

http://www.ad.siemens.de for general Siemens information

http://www.siemens.com/s7200 for S7-200 product information

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Contents

1 Introducing the S7-200 Micro PLC 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Comparing the Features of the S7-200 Micro PLCs 1-2. . . . . . . . . . . . . . . . . .

1.2 Major Components of the S7-200 Micro PLC 1-5. . . . . . . . . . . . . . . . . . . . . . . .

1.3 Maximum I/O Configurations 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Installing an S7-200 PLC 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Panel Layout Considerations 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Installing and Removing an S7-200 Micro PLC or Expansion Module 2-6. . .

2.3 Installing the Field Wiring 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Using Suppression Circuits 2-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5 Power Considerations 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Getting Started with an S7-200 Programming System 3-1. . . . . . . . . . . . . . . . . . . . .

3.1 Overview 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Quick Start for STEP 7-Micro/WIN 32 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 How Do I Set Up Communications Using the PC/PPI Cable? 3-5. . . . . . . . . .

3.4 How Do I Complete the Communications Connection? 3-9. . . . . . . . . . . . . . .

3.5 How Do I Change the Communications Parameters for My PLC? 3-10. . . . . .

4 Basic Concepts for Programming an S7-200 CPU 4-1. . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Guidelines for Designing a Micro PLC System 4-2. . . . . . . . . . . . . . . . . . . . . . .

4.2 Concepts of an S7-200 Program 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Concepts of the S7-200 Programming Languages and Editors 4-6. . . . . . . . .

4.4 Understanding the Differences between SIMATIC and

IEC 1131-3 Instructions 4-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Basic Elements for Constructing a Program 4-18. . . . . . . . . . . . . . . . . . . . . . . . .

4.6 Understanding the Scan Cycle of the CPU 4-22. . . . . . . . . . . . . . . . . . . . . . . . . .

4.7 Selecting the Mode of Operation for the CPU 4-25. . . . . . . . . . . . . . . . . . . . . . .

4.8 Creating a Password for the CPU 4-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.9 Debugging and Monitoring Your Program 4-30. . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10 Editing in RUN Mode 4-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.11 Background Time 4-42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.12 Error Handling for the S7-200 CPU 4-43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents

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5 CPU Memory: Data Types and Addressing Modes 5-1. . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Direct Addressing of the CPU Memory Areas 5-2. . . . . . . . . . . . . . . . . . . . . . .

5.2 SIMATIC Indirect Addressing of the CPU Memory Areas 5-13. . . . . . . . . . . . . .

5.3 Memory Retention for the S7-200 CPU 5-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 Using Your Program to Store Data Permanently 5-20. . . . . . . . . . . . . . . . . . . . .

5.5 Using a Memory Cartridge to Store Your Program 5-22. . . . . . . . . . . . . . . . . . .

6 CPU and Input/Output Configuration 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 Local I/O and Expansion I/O 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 Using the Selectable Input Filter to Provide Noise Rejection 6-4. . . . . . . . . . .

6.3 Pulse Catch 6-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4 Using the Output Table to Configure the States of the Outputs 6-8. . . . . . . . .

6.5 Analog Input Filter 6-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6 High-Speed I/O 6-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7 Analog Adjustments 6-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Setting Up Communications Hardware and Network Communications 7-1. . . . . .

7.1 What Are My Communication Choices? 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2 Installing and Removing Communication Interfaces 7-7. . . . . . . . . . . . . . . . . .

7.3 Selecting and Changing Parameters 7-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4 Communicating With Modems 7-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5 Network Overview 7-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6 Network Components 7-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.7 Using the PC/PPI Cable with Other Devices and Freeport 7-36. . . . . . . . . . . .

7.8 Network Performance 7-42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Conventions for S7-200 Instructions 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1 Concepts and Conventions For STEP 7-Micro/WIN 32 Programming 8-2. . .

8.2 Valid Ranges for the S7-200 CPUs 8-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 SIMATIC Instructions 9-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1 SIMATIC Bit Logic Instructions 9-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2 SIMATIC Compare Instructions 9-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3 SIMATIC Timer Instructions 9-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.4 SIMATIC Counter Instructions 9-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5 SIMATIC Clock Instructions 9-71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.6 SIMATIC Integer Math Instructions 9-73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.7 SIMATIC Real Math Instructions 9-82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.8 SIMATIC Numerical Functions Instructions 9-85. . . . . . . . . . . . . . . . . . . . . . . . . .

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9.9 SIMATIC Move Instructions 9-102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.10 SIMATIC Table Instructions 9-107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.11 SIMATIC Logical Operations Instructions 9-114. . . . . . . . . . . . . . . . . . . . . . . . . . .

9.12 SIMATIC Shift and Rotate Instructions 9-120. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.13 SIMATIC Conversion Instructions 9-130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.14 SIMATIC Program Control Instructions 9-145. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.15 SIMATIC Interrupt and Communications Instructions 9-169. . . . . . . . . . . . . . . . .

9.16 SIMATIC Logic Stack Instructions 9-197. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 IEC 1131-3 Instructions 10-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1 IEC Bit Logic Instructions 10-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2 IEC Compare Instructions 10-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.3 IEC Timer Instructions 10-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.4 IEC Counter Instructions 10-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.5 IEC Math Instructions 10-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.6 IEC Numerical Functions Instructions 10-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.7 IEC Move Instructions 10-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.8 IEC Logic Instructions 10-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.9 IEC Shift and Rotate Instructions 10-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.10 IEC Conversion Instructions 10-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 Using USS Protocol Instructions to Communicate with Drives 11-1. . . . . . . . . . . . .

11.1 USS Protocol Instruction Requirements 11-2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.2 Programming Sequence 11-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.3 USS Protocol Instructions 11-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4 Connecting the Drives 11-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.5 Drive Setup 11-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents

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A S7-200 Specifications A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 General Technical Specifications A-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2 Specifications for the CPU 221, Firmware Release 1.1 A-6. . . . . . . . . . . . . . .

A.3 Specifications for the CPU 222, Firmware Release 1.1 A-11. . . . . . . . . . . . . . .

A.4 Specifications for the CPU 224, Firmware Release 1.1 A-16. . . . . . . . . . . . . . .

A.5 Specifications for the CPU 226 A-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.6 Specifications for the EM 221 Digital Input Module A-26. . . . . . . . . . . . . . . . . . .

A.7 Specifications for the EM 222 Digital Output Modules A-28. . . . . . . . . . . . . . . .

A.8 Specifications for the EM 223 Digital Combination Modules,

4 Inputs/4 Outputs A-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.9 Specifications for the EM 223 Digital Combination Modules,

8 Inputs/8 Outputs A-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.10 Specifications for the EM 223 Digital Combination Modules,

16 Inputs/16 Outputs A-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.11 Specifications for the EM 231, EM 232, and EM 235 Analog Input,

Output, and Combination Modules A-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.12 Specifications for the EM 277 PROFIBUS-DP Module A-50. . . . . . . . . . . . . . . .

A.13 Specifications for EM 231 Thermocouple, EM 231 RTD Modules A-67. . . . . .

A.14 CP 243-2 Communications Processor A-85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.15 Optional Cartridges A-88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.16 I/O Expansion Cable A-89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.17 PC/PPI Cable A-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.18 Input Simulators A-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B Error Codes B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.1 Fatal Error Codes and Messages B-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.2 Run-Time Programming Problems B-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.3 Compile Rule Violations B-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C Special Memory (SM) Bits C-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D S7-200 Troubleshooting Guide D-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E S7-200 Order Numbers E-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F Execution Times for STL Instructions F-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G S7-200 Quick Reference Information G-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Index Index-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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