Siemens 72G Series User manual

Class 72G Starter Set-up Guide

for Hydraulic Elevator Pump Motors

SFIS-72G00-0905

September, 2005

________________________________________________________________________________

Siemens Energy & Automation, Inc. 3333 Old Milton Parkway Alpharetta, GA 30202

THIS EQUIPMENT CONTAINS HAZARDOUS VOLTAGES. DEATH, SERIOUS PERSONAL INJURY, OR

PROPERTY DAMAGE CAN RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED. ONLY QUALIFIED

PERSONNEL SHOULD WORK ON OR AROUND THIS EQUIPMENT AFTER BECOMING THOUROUGHLY

FAMILIAR WITH ALL WARNINGS, SAFETY NOTICES, AND MAINTENANCE PROCEDURES CONTAINED HERIN.

THE SUCCESSFUL AND SAFE OPERATION OF THIS EQUIPMENT IS DEPENDENT UPON PROPER HANDLING,

INSTALLATION, OPERATION AND MAINTENANCE.

SIGNAL WORDS

The signal words “DANGER”, “WARNING” and

“CAUTION” used in this manual indicate the

degree of hazard that may be encountered by the

user. These words are defined as:

DANGER - For the purpose of this manual and

product labels, DANGER indicates an imminently

hazardous situation which, if not avoided will result

in death or serious injury.

WARNING - For the purpose of this manual and

product labels, WARNING indicates a potentially

hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION - For the purpose of this manual and

product labels, CAUTION indicates a potentially

hazardous situation which, if not avoided, may

result in minor or moderate injury.

QUALIFIED PERSON

For the purposes of this manual and product

labels, a qualified person is one who is familiar

with the installation, construction, operation or

maintenance of the equipment and the hazards

involved. In addition this person has the follow-

ing qualifications:

(a) is trained and authorized to energize, de-ener-

gize, clear, ground and tag circuits and equip-

ment in accordance with established safety

practices.

(b) is trained in the proper care and use of pro-

tective equipment such as rubber gloves,

hard hat, safety glasses or face shields, flash

clothing, etc., in accordance with established

safety practices.

Hazardous voltage.

Will cause death or serious injury.

lways de-energize and ground the

equipment before maintenance. Read

and understand this manual before

installing, operating or maintaining the

equipment. Maintenance should be per-

formed only by qualified personnel. The

use of unauthorized parts in the repair o

the equipment or tampering by unquali-

fied personnel may result in dangerous

conditions which may cause death o

serious injury, or equipment or property

damage. Follow all safety instructions

contained herein.

________________________________________________________________________________

Siemens Energy & Automation, Inc. 3333 Old Milton Parkway Alpharetta, GA 30202 3

Class 72 Elevator Starter Set-up Guide

Congratulations, you have just purchased the most advanced, full-featured Elevator Starter

available. While this product contains several features to aid in set up, it is important to read and

understand this manual before attempting to install. As the set up and wiring of this version is

quite different from previous versions of Siemens Elevator Starters, it is equally important to

read even if you have a good working knowledge of the 72E version. If questions arise,

additional help is available by calling your local Siemens Sales Office. A list of these offices can

be found on our website at www.sea.siemens.com/sales.

Special Features:

16 Character by 2 Line Backlit Liquid Crystal Display:

Displays true RMS Currents for motor and line amps

Displays true RMS Voltages for the incoming line power.

Displays Fault Messages and Parameter settings.

Easy to use Keypad:

Set starter parameters

Scroll through Information and Fault Menus

Selectable Stall Prevention:

User selectable: Dynamic, based upon average start time; Instantaneous, senses stall

condition and reacts immediately; or Time Based.

Adjustable Current Limit:

Allows precise control during starting.

Table of Contents

Special Features:........................................................................................................................... 3

Starter Selection............................................................................................................................ 4

Features Overview:....................................................................................................................... 6

Control Power Connections:........................................................................................................ 7

Motor Connections:.................................................................................................................... 10

Inside Delta Motor Wiring......................................................................................................... 10

In Line Motor Wiring:................................................................................................................ 12

LCD Menu................................................................................................................................... 13

Basic Configuration of Your Siemens Elevator Starter using The Parameter Menu.......... 15

Starter Reset................................................................................................................................ 15

Electrical Specifications.............................................................................................................. 16

Maintenance and Troubleshooting............................................................................................ 18

IMPORTANT

These instructions do not purport to cover all details or variations in equipment, or to provide for every possible

contingency to be met in connection with installation, operation, or maintenance. Should further information be

desired or should particular problems arise which are not covered sufficiently for the purchaser’s purposes, the

matter should be referred to the local Siemens office. The contents of this manual shall not become part of or

modify any prior or existing agreement, commitment, or relationship. The warranty contained in the contract

between the parties is the sole warranty of Siemens Energy & Automation, Inc. Any statements contained herein

do not create new warranties or modify the existing warranty.

________________________________________________________________________________

Siemens Energy & Automation, Inc. 3333 Old Milton Parkway Alpharetta, GA 30202

Starter Selection

Table 1: In Delta, 200 – 460 Volt starter ratings

HP @

200V HP @

230V HP @

460V Rated

Current

(Amps)

Overload

Range

(Amps)

Current Limit

Range

(Amps)

Manufacturer

Catalog

Number

5 7.5 15 22 7 - 27 26 – 94 72EG34AFP

7.5 10 25 35 12 - 44 41 - 148 72GG34AFP

10 15 30 42 14 - 53 49 - 179 72HG34AFP

15 20 40 55 18 - 69 64 - 234 72JG34AFP

20 25 50 68 22 - 85 79 - 289 72KG34AFP

25 30 60 80 26 - 100 93 - 340 72LG34AFP

30 40 75 105 35 - 131 121 - 447 72MG34AFP

40 50 100 130 43 - 163 151 - 553 72NG34AFP

50 60 125 156 52 - 196 181 - 663 72PG34AFP

In Delta

Configuration

75 100 - 252 83 - 315 292 - 1071 72RG32AFP

Table 2: In Delta, 460 - 575 Volt starter ratings

HP @

460V HP @

575V Rated

Current

(Amps)

Overload

Range

(Amps)

Current Limit

Range

(Amps)

Manufacturer

Catalog

Number

15 20 22 7 - 27 26 - 94 72EG35AFP

25 30 35 12 - 44 41 - 148 72GG35AFP

30 40 42 14 - 53 49 - 179 72HG35AFP

40 50 55 18 - 69 64 - 234 72JG35AFP

50 60 68 22 - 85 79 - 289 72KG35AFP

60 75 80 26 - 100 93 - 340 72LG35AFP

75 100 105 35 - 131 121 - 447 72MG35AFP

100 125 130 43 - 163 151 - 553 72NG35AFP

In Delta

Configuration

125 150 156 52 - 196 181 - 663 72PG35AFP

________________________________________________________________________________

Siemens Energy & Automation, Inc. 3333 Old Milton Parkway Alpharetta, GA 30202 5

Starter Selection

Table 3: In Line, 200 – 460 Volt starter ratings

HP @

200V HP @

230V HP @

460V Rated

Current

(Amps)

Overload

Range

(Amps)

Current Limit

Range

(Amps)

Manufacturer

Catalog

Number

- 5 10 18 6 – 25 24 – 85 72GG34AFP

5 7.5 15 22 8 – 30 28 – 103 72HG34AFP

7.5 10 20 28 10 – 39 36 – 135 72JG34AFP

7.5 10 25 35 13 – 49 45 – 166 72KG34AFP

10 15 30 42 15 – 57 53 – 196 72LG34AFP

15 20 40 55 20 – 75 70 – 257 72MG34AFP

20 25 50 68 24 – 93 87 – 319 72NG34AFP

25 30 60 80 29 – 112 104 – 382 72PG34AFP

In Line

Configuration

40 50 - 130 48 – 181 168 - 618 72RG32AFP

Table 4: In Line, 460 - 575 Volt starter ratings

HP @

460V HP @

575V Rated

Current

(Amps)

Overload

Range

(Amps)

Current Limit

Range

(Amps)

Manufacturer

Catalog

Number

10 15 18 6 – 25 24 – 85 72GG35AFP

15 20 22 8 – 30 28 – 103 72HG35AFP

20 25 28 10 – 39 36 – 135 72JG35AFP

25 30 35 13 – 49 45 – 166 72KG35AFP

30 40 42 15 – 57 53 – 196 72LG35AFP

40 50 55 20 – 75 70 – 257 72MG35AFP

50 60 68 24 – 93 87 – 319 72NG35AFP

In Line

Configuration

60 75 80 29 – 112 104 – 382 72PG35AFP

________________________________________________________________________________

Siemens Energy & Automation, Inc. 3333 Old Milton Parkway Alpharetta, GA 30202

Features Overview:

The 72G series of

elevator starters

consists of a Solid

State Starter and

Fault Contactor

The Solid State

Starter controls

the current during

the start and

provides overload,

current imbalance,

reverse phase,

single phase and

shorted SCR

protection. In

addition to those

faults, on power up

the starter will

check the motor

configuration.

Power wiring terminations

Liquid Crystal Display

Port for Infrared or

Serial Communication

Ground Screw

The Fault Contactor

provides a means for

interrupting current

during shorted SCR

conditions. It DOES

NOT provide

electrical isolation

when opened if wired

in delta.

Keypad for easy

setup and operation

Motor Terminations

Ground Screw

Figure 1: Soft Starter Overview

________________________________________________________________________________

Siemens Energy & Automation, Inc. 3333 Old Milton Parkway Alpharetta, GA 30202 7

Control Power Connections:

Terminal Customer Connections

A 120 VAC, 500VA supply should be connected

between the Line and Neutral terminals, points 1

and 3. This supply also powers the fault contactor.

Terminals 1 and 2 are internally connected. An

external jumper wire is required to connect

terminal 1 to terminal 9 to feed the NO Ready

contacts.

Figure 2: Control Power Connections

The customer control connections on the Solid

State Elevator Starter feature a removable terminal

block. The layout is shown to the left. All

terminations are screw type.

Contactor

Terminals 1 and 2 are tied internally in unit

Terminals 3 and 12 are tied internally in unit

Coil

Coil (N) 12

Control Power (N)

NC Ready

Up to Speed

Run Input

NO Ready

120VAC

Control Power (L) 1

________________________________________________________________________________

Siemens Energy & Automation, Inc. 3333 Old Milton Parkway Alpharetta, GA 30202

Terminal Customer Connections

The 120 VAC motor run signal is connected to terminal

4. The neutral of the motor run circuit must be

referenced to terminal 3, the neutral of the Control

Power input.

This output is used to either directly supply power to

the Up valves or supply a signal to a control board to

indicate the motor is up to speed. This output utilizes a

Triac rated for 120 VAC.

This contact may be used to signal a control board that

the unit is in a fault condition.

Terminal 9 should be connected via a jumper wire to

either terminal 1 or 2. This provides a hot feed to the

fault contactor coil when the NO Ready contact is

closed.

The terminals marked 10 and 11 are the switched side

of the NO Ready contact. This configuration allows

terminal 10 to be used to signal that the starter is ready

to run while terminals 11 and 12 (neutral for the fault

contactor coil) control the fault contactor.

Figure 2a: Control Power Connections

Note:

---Terminals 1 and 2 are tied together inside the unit as are terminals 3 and 12.

---The load on terminals 5 and 6 must not be greater than 1 amp at 120V. The load on

terminals 7 - 11 must not be greater than 3 amps at 120V. All terminals are rated for AC

voltages only.

________________________________________________________________________________

Siemens Energy & Automation, Inc. 3333 Old Milton Parkway Alpharetta, GA 30202 9

Typical Control Power Connections:

Figure 3

The figure above shows a typical control wiring diagram. While this diagram may not apply to

all installations it does show various connections to the starter.

________________________________________________________________________________

Siemens Energy & Automation, Inc. 3333 Old Milton Parkway Alpharetta, GA 30202

Motor Connections:

Inside Delta Motor Wiring

The motor wiring should be connected exactly as shown in Figure 4. If it is not, the starter will

detect a motor wiring error. If you have elected to cycle the fault contactor on each start, you

must contact technical support for directions on configuring the starter and wiring in a required

off delay timer.

Figure 4: Power Wiring for In-Delta Configuration

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