Siemens 81000 series User manual

SIEMENS

Instructions

Series

81000

Controller

Installation

with

Drawout

Vacuum

Contactors

2300

4000

6600

Volts

(

Utilization

Voltage

)

2400

4160

6900

Volts

(

Distribution

Voltage

)

Operation

Maintenance

SGIM

9068

Courtesy of NationalSwitchgear.com

ADANGER

Hazardous

voltages

Will

cause

death

serious

personal

injury

equipment

damage

Always

energize

and

ground

the

equipment

before

maintenance

Read

and

understand

this

instruction

manu

before

installing

operating

maintaining

the

equip

ment

Maintenance

should

performed

only

quali

fied

personnel

The

use

unauthorized

parts

the

repair

the

equipment

altering

the

design

tampering

unqualified

personnel

will

result

dangerous

conditions

which

will

cause

serious

personal

injury

equipment

damage

all

safety

instructions

contained

herein

IMPORTANT

The

information

contained

herein

general

nature

and

not

intended

for

specific

application

purposes

does

not

relieve

the

user

responsibility

use

sound

practices

application

installation

operation

and

maintenance

the

equipment

purchased

Siemens

reserves

the

right

make

changes

the

specifications

shown

herein

make

improvements

any

time

without

notice

obligations

Should

conflict

arise

between

the

general

information

contained

this

publication

and

the

contents

drawings

supplementary

material

both

the

latter

shall

take

precedence

QUALIFIED

PERSON

For

the

purpose

this

manual

and

product

labels

qualified

person

one

who

familiar

with

the

installation

construction

operation

maintenance

the

equipment

and

the

hazards

involved

addition

this

person

has

the

following

qualifications

(

)

trained

and

authorized

energize

clear

ground

and

tag

circuits

and

equipment

accordance

with

established

safety

practices

(

)

trained

the

proper

care

and

use

protective

equipment

such

rubber

gloves

hard

hat

safety

glasses

face

shields

flash

clothing

etc

accordance

with

established

safety

practices

(

)

trained

rendering

first

aid

GENERAL

These

instructions

not

purport

cover

all

details

variations

equipment

nor

provide

for

every

possible

contingency

met

connection

with

installation

operation

maintenance

Should

further

information

desired

should

particular

problems

arise

which

are

not

covered

sufficiently

for

the

purchaser

purposes

the

matter

should

referred

the

local

Siemens

sales

office

The

contents

this

instruction

manual

shall

not

become

part

modify

any

prior

existing

agreement

commit

ment

relationship

The

sales

contract

contains

the

entire

obligation

Siemens

Power

Transmission

DistributionLLC

The

warranty

contained

the

contract

between

the

parties

the

sole

warranty

Siemens

Power

Transmission

DistributionLLC

Any

statements

contained

herein

not

create

new

warranties

modify

the

existing

warranty

Courtesy of NationalSwitchgear.com

Series

81000

Controller

Table

Contents

Type

Thermal

Overload

Relay

General

Overload

Relay

Operation

Application

Cyclic

Starting

Cyclic

Single

Phasing

Causes

for

Relay

Tripping

Operational

Checks

Test

Procedures

Operational

Test

100

Current

Test

Coordination

with

Current

Limiting

Motor

Fuses

Introduction

and

Safety

Introduction

Qualified

Person

Signal

Words

Dangerous

Procedures

....

Field

Service

Operation

General

Description

General

Basic

Impulse

Level

Dielectric

(

Power

Frequency

Withstand

)

Test

Ratings

Medium

Voltage

Contactors

Surge

Protection

Isolation

and

Automatic

Shutter

Mechanisms

Racking

Mechanism

and

Mechanical

Interlocks

Medium

Voltage

Compartment

Door

Interlock

Contactor

Interlock

Test

Switch

Mechanical

Latch

Detent

Lever

Contactor

Engagement

Warning

Light

Line

Switch

Interlock

(

LSI

)

Racking

Switch

Interlock

(

RSI

)

Power

Fuses

(

Current

Limiting

)

Use

Contactor

Other

Cell

Types

Operation

Pre

Energization

Check

Dielectric

Test

Energizing

Equipment

Maintenance

Introduction

General

Recommended

Maintenance

and

Lubrication

Mechanical

and

Electrical

Operation

the

Controller

Vacuum

Contactors

Shutter

Mechanism

Racking

Mechanism

Adjustment

Mechanical

Interlocks

Electrical

Interlocks

Electrical

Joints

and

Terminals

Periodic

Cleaning

Dielectric

Test

Overload

Relay

Checks

Recommended

Torque

Receiving

Handling

and

Storage

Receiving

Handling

Skid

Removal

Contactor

Removal

Storage

Installation

Introduction

Operating

Environment

Site

Preparation

and

Mounting

General

Pre

Installation

Inspection

Grounding

Electrical

Connection

Contactor

Installation

Preinstallation

Checks

Installation

Power

Cable

Termination

Series

81000

Controllers

Termination

Lead

Covered

Cable

Termination

Shielded

Cables

Maintenance

After

Fault

has

Occurred

Introduction

General

Inspection

Enclosures

Terminals

and

Internal

Conductors

Contactor

Overload

Relays

Fuse

Holders

Fuses

Troubleshooting

General

Siemens

Advanced

Motor

Master

System

SAMMS

System

Description

Configuration

Protective

Functions

Starter

Types

Diagnostics

SAMMS

Device

Models

SAMMS

Instructions

Cover

1950

Courtesy of NationalSwitchgear.com

Introduction

and

Safety

)

Introduction

The

Series

81000

family

Medium

Voltage

Controller

equipment

designed

meet

all

applicable

NEMA

standards

Successful

application

and

operation

this

equipment

depends

much

upon

proper

installation

and

maintenance

the

user

does

upon

the

careful

design

and

fabrication

Siemens

Signal

Words

The

signal

words

Danger

Warning

and

Caution

used

this

manual

indicate

the

degree

hazard

that

may

encoun

tered

the

user

These

words

are

defined

follows

Danger

Indicates

imminently

hazardous

situation

which

not

avoided

will

result

death

serious

injury

The

purpose

this

Instruction

Manual

assist

the

user

developing

safe

and

efficient

procedures

for

the

installation

maintenance

and

use

the

equipment

Warning

Indicates

potentially

hazardous

situation

which

not

avoided

could

result

death

serious

injury

Contact

the

nearest

Siemens

representative

any

additional

information

desired

Caution

indicates

potentially

hazardous

situation

which

not

avoided

may

result

minor

moderate

injury

Dangerous

Procedures

addition

other

procedures

described

this

manual

dangerous

user

personnel

must

adhere

the

following

Always

work

only

energized

equipment

Always

energize

contactor

and

remove

from

the

equipment

before

performing

any

tests

maintenance

repair

Always

let

interlock

device

safety

mecha

nism

perform

its

function

without

forcing

defeating

the

device

ADANGER

Hazardous

Voltages

Will

cause

death

serious

personal

injury

property

damage

Always

energize

and

ground

the

equipment

before

maintenance

Installation

operation

maintenance

should

performed

only

qualified

persons

thoroughly

familiar

with

the

equipment

instruction

manuals

and

drawings

Read

and

understand

this

instruction

manual

before

using

the

equipment

Field

Service

Operation

Siemens

can

provide

competent

well

trained

Field

Service

Representatives

provide

technical

guidance

and

advisory

assistance

for

the

installation

overhaul

repair

and

maintenance

Siemens

equipment

processes

and

systems

Contact

regional

service

centers

sales

offices

the

factory

for

details

telephone

Siemens

Field

Service

800

241

4453

Qualified

Person

For

the

purpose

this

manual

and

product

labels

Qualified

Person

one

who

familiar

with

the

installation

construction

operation

the

equipment

and

the

hazards

involved

addition

this

person

has

the

following

qualifications

•

Training

and

authorization

energize

clear

ground

and

tag

circuits

and

equipment

accor

dance

with

established

safety

practices

•

Training

the

proper

care

and

use

protective

equip

ment

such

rubber

gloves

hard

hat

safety

glasses

face

shields

flash

clothing

etc

accordance

with

established

safety

procedures

•

Training

rendering

first

aid

Courtesy of NationalSwitchgear.com

General

Description

mounted

The

cell

module

can

either

29.88

inches

(

upper

middle

cells

)

33.50

inches

(

lower

cell

)

deep

Description

General

The

Siemens

Series

81000

controller

integrated

system

contactors

and

components

arranged

for

convenient

access

within

common

enclosure

consisting

one

free

standing

structural

sections

Each

section

inches

wide

inches

deep

and

inches

high

(

100

inches

high

with

top

mounted

main

bus

)

Refer

Figure

The

medium

voltage

compartment

also

houses

the

current

transformers

and

the

contactor

order

open

the

medium

voltage

unit

door

the

contactor

must

energized

and

completely

racked

out

and

the

door

unlatched

Low

voltage

compartment

doors

may

opened

without

disconnecting

the

power

but

this

must

done

with

extreme

care

and

caution

The

Series

81000

controller

modular

design

which

can

arranged

meet

specific

customer

specifications

and

needs

Each

section

designed

three

starters

with

one

low

voltage

control

panel

for

each

starter

The

unit

height

may

either

inches

The

electrical

power

distributed

through

the

optional

main

horizontal

bus

which

extends

the

entire

length

the

con

troller

The

bus

may

mounted

the

rear

the

upper

com

partment

inside

inch

high

top

hat

See

Figure

The

upper

units

high

and

high

controllers

may

contain

low

voltage

panel

space

for

future

starters

Each

vertical

section

containing

provisions

for

drawout

contac

tors

fed

cables

vertical

bus

system

which

connect

the

horizontal

bus

The

cables

vertical

bus

system

turn

supply

power

through

the

stab

assembly

mounted

the

cell

module

general

each

starter

unit

divided

into

medium

voltage

and

low

voltage

compartments

each

with

its

own

separate

door

and

interior

barriers

between

the

two

The

medium

voltage

compartment

contains

the

contactor

power

cell

module

upon

which

the

shutter

mechanism

racking

mechanism

line

and

load

connections

mechanical

and

electrical

interlocks

are

The

horizontal

and

vertical

bus

cable

system

isolated

from

the

front

means

barriers

36.0

(

914.4

)

100.0

(

2540

)

90.0

(

2286

)

SPACE

[

MV MV

High

7.2

High

(

)

Dimension

Millimeters

Figure

Typical

Construction

Courtesy of NationalSwitchgear.com

General

Description

Ratings

The

Series

81000

controllers

are

rated

accordance

with

Table

and

shown

the

nameplate

front

the

enclo

sure

Horizontal

Bus

Ground

Bus

Horizontal

Bus

Ground

Bus

10.0

“

Medium

Voltage

Contactors

Siemens

Types

(

)

and

Types

(

7.2

)

contactors

are

used

Series

81000

controllers

The

contactors

can

power

fuses

rated

through

The

contactors

can

7.2

fuses

rated

through

(

254

)

Type

contactors

with

single

double

barrel

fuses

can

installed

any

compartment

one

two

and

three

high

controllers

Type

contactors

can

only

installed

one

high

7.2

controllers

two

high

controllers

with

high

compartments

90.0

“

(

2286

)

Table

Contactor

Ratings

Interrupting

Capacity

Contactor

Type

Maximum

Voltage

Rating

Enclosed

Continuous

Ampere

Rating

Impulse

Level

(

BIL

)

Unfused

Class

Controller

Fused

Class

Controller

(

MVA

)

( )

Dimension

Millimeters

(

)

(

)

Figure

Alternate

Bus

Locations

(

Side

View

)

200

2.3

350

4.0

400

4.6

Basic

Impulse

Level

All

Series

81000

controllers

have

basic

impulse

level

crest

excluding

control

transformers

starting

reactors

and

autotransformers

5.0

360

7.2

360

4.2

570

6.6

Dielectric

(

Power

Frequency

Withstand

)

Test

All

controllers

are

factory

tested

2.25

nameplate

voltage

plus

2000

volts

for

one

minute

Auxiliary

Contacts

Each

contactor

equipped

with

and

auxiliary

contacts

for

customer

use

These

contacts

are

rated

600

(

NEMA

Class

600

)

Table

Maximum

motor

fuse

and

transformer

fuse

rating

Phase

Horsepower

Rating

Utilization

Voltage

Transformer

Loads

Fused

Contactor

Type

2300

4000

4600

6600

Maximum

Motor

Fuse

Rating

Maximum

Transf

Fuse

Rating

Maximum

Phase

kVA

Distribution

Voltage

Syn

Motors

Syn

Motors

Ind

Syn

Motors

Ind

Syn

Motors

Ind

Motors Motors Motors

Motors Motors

0.8

1.0

0.8

1.0

0.8

1.0

2400

4160

4800

6900

1500 1750

1500

2500

3000

2500

1500

2500

450

4000

5000

4000

1500

200

Courtesy of NationalSwitchgear.com

General

Description

Surge

Protection

The

and

vacuum

contactors

are

suitable

for

application

without

protection

from

surges

switching

with

vacuum

except

for

jogging

inching

duty

with

small

(

under

100

)

motors

For

such

applications

metal

oxide

surge

arrestors

surge

limiters

should

specified

Regardless

the

switching

means

employed

the

insulation

integrity

the

motor

suspect

such

for

very

old

machines

may

desirable

add

surge

protection

for

the

machine

consider

upgrading

the

machine

modern

insulation

standards

Isolation

and

Automatic

Shutter

Mechanisms

Non

load

break

finger

type

stab

assemblies

provide

the

means

for

manual

isolation

the

power

circuit

accordance

with

NEMA

Standards

requirements

The

shutter

mechanism

operation

directly

controlled

the

position

the

racking

mechanism

and

the

movable

insulated

shutter

linked

the

racking

cams

Figure

the

handle

the

racking

mechanism

moved

towards

the

position

the

insulated

shutter

uncovers

the

line

stab

assembly

just

prior

engagement

the

contactor

line

and

load

stab

fingers

Figure

the

reverse

operation

when

the

handle

moved

towards

the

OFF

position

the

insulated

shutter

covers

the

line

stab

assembly

thus

effectively

isolating

all

live

nigh

voltage

parts

Figure

Shutter

Position

(

Upper

Stabs

Exposed

)

(

Note

Shutter

shown

blocked

open

for

photo

purposes

only

)

Labels

the

stationary

shutter

clearly

indicate

the

isolating

means

OPENED

(

disengaged

drawout

carriage

disen

gaged

from

line

stabs

and

shutter

covering

line

stabs

)

Figure

Shutter

Mechanism

Figure

Shutter

OFF

Position

(

Upper

Stabs

Hidden

)

Courtesy of NationalSwitchgear.com

General

Description

Figure

Cell

Module

Courtesy of NationalSwitchgear.com

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