Siemens SIPLUS ECC8000 User manual

SIPLUS ECC8000

Function unit

SYS-101A

Operating Instructions

05/2011

A5E03431563F-01

Introduction

Safety instructions

Description

Application planning

Installation

Connection

Maintenance and repair

Dimensional drawings

Technical data

Appendix

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE

indicates that an unintended result or situation can occur if the relevant information is not taken into account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Siemens AG

Industry Sector

Postfach 48 48

90026 NÜRNBERG

GERMANY

A5E03431563F-01

Ⓟ 06/2011

Technical data subject to change

SYS-101A

Operating Instructions, 05/2011, A5E03431563F-01 3

Table of contents

1 Introduction................................................................................................................................................ 5

1.1 About this documentation ..............................................................................................................5

1.2 Recycling and disposal ..................................................................................................................5

2 Safety instructions ..................................................................................................................................... 7

3 Description................................................................................................................................................. 9

3.1 SYS-101A features ........................................................................................................................9

3.2 Ordering data .................................................................................................................................9

3.3 Structure of the function unit........................................................................................................10

3.4 Diagnostics on CM-100................................................................................................................11

3.5 Application example.....................................................................................................................13

4 Application planning................................................................................................................................. 15

5 Installation ............................................................................................................................................... 17

6 Connection .............................................................................................................................................. 19

6.1 Overview ......................................................................................................................................19

6.2 Connecting terminals and terminal assignment...........................................................................19

6.3 Wiring and commissioning...........................................................................................................21

7 Maintenance and repair........................................................................................................................... 23

8 Dimensional drawings.............................................................................................................................. 25

9 Technical data ......................................................................................................................................... 27

A Appendix.................................................................................................................................................. 31

A.1 Service & Support ........................................................................................................................31

A.2 Approvals .....................................................................................................................................32

A.3 List of abbreviations .....................................................................................................................34

Index........................................................................................................................................................ 35

Table of contents

SYS-101A

4 Operating Instructions, 05/2011, A5E03431563F-01

SYS-101A

Operating Instructions, 05/2011, A5E03431563F-01 5

Introduction 1

1.1 About this documentation

Purpose of this documentation

These operating instructions contain all the information you require to commission and use

the SIPLUS ECC8000 function unit.

It is intended for use by electrically skilled persons who commission the device.

Scope of validity of this documentation

This documentation is valid for the SIPLUS ECC function unit described in the operating

instructions, and refers to the state of delivery starting May 2011.

The described product is based on the following standard

Based on IEC 61851-1:2001: Charging mode 3.

Conventions

Within this manual, both the long name, such as SIPLUS ECC8000 SYS-101A, as well as

the short name, such as SYS-101A, are used for the product designations of the SIPLUS

ECC products.

Trademarks

SIPLUS ® is a registered trademark of Siemens AG.

History

Previous editions of these Operating Instructions:

Edition Comment

05/2011 First edition

1.2 Recycling and disposal

The devices of the SIPLUS ECC product line are ecologically compatible, and thus suitable

for recycling. For environmentally compliant recycling and disposal of your electronic waste,

please contact a company certified for the disposal of such waste.

Introduction

1.2 Recycling and disposal

SYS-101A

6 Operating Instructions, 05/2011, A5E03431563F-01

SYS-101A

Operating Instructions, 05/2011, A5E03431563F-01 7

Safety instructions 2

CAUTION

Please observe the safety instructions and legal notes on the back of the cover sheet of this

document.

This device corresponds to the approvals printed on the type plate. If you have questions

about the validity of the installation in the planned environment, please contact your service

representative.

CAUTION

Alterations to the devices are not permitted. Failure to observe this requirement shall

constitute a revocation of the manufacturer's warranty.

WARNING

Voltage hazards

Contact with live components can result in serious injuries. Disconnect the system and all

devices from the power supply before starting work.

Note that the device itself has no switch disconnector! Disconnect the device from the

power supply using your in-house fuse box.

Repairs and defects

Defective devices must be disposed of in compliance with the applicable environmental

requirements.

WARNING

Unauthorized opening of the device may result in substantial damage to equipment or

endanger the user.

Safety instructions

SYS-101A

8 Operating Instructions, 05/2011, A5E03431563F-01

SYS-101A

Operating Instructions, 05/2011, A5E03431563F-01 9

Description 3

3.1 SYS-101A features

The SYS-101A function unit is part of the SIPLUS product family ECC8000 (Electrical

Charging Components).

The SIPLUS ECC8000 SYS-101A function unit is used as a subsystem for wall boxes, i.e.

for charging stations for electric vehicles at home (e.g. garages). A complete system is

available containing the function unit as an already fully wired and tested subsystem with an

enclosure and other components.

SYS-101A function unit Features

Areas of application and

use

Function unit for charging stations at home

(home charging)

Installation Installation in external enclosure possible

(see Section Installation (Page 17))

Charging outlet One charging outlet with fixed charging

current

Charging current 16 A

LED Display of operating state on SIPLUS

ECC1000 CM-100 charging controller

Connection elements Operating voltage input

Vehicle interface

3.2 Ordering data

Product name Order No.

SIPLUS ECC8000 SYS-101A 6FE1086-0SY00-0AA0

Description

3.3 Structure of the function unit

SYS-101A

10 Operating Instructions, 05/2011, A5E03431563F-01

3.3 Structure of the function unit

The SIPLUS ECC8000 SYS-101A function unit consists of a mounting plate on which the

required individual components, such as circuit-breaker, main contactor, CM-100, etc. are

mounted and wired together. In the following you can see the structure of the function unit

with all the individual components:





















① SIPLUS ECC1000 CM-100 charging controller

② Functional grounding

③ Main contactor

④ Circuit breaker

⑤ X2: Terminal block for power outlet and signals from / to the vehicle

⑥ X1: Terminal block for infeed of power supply

⑦ Protective ground

⑧ Residual-current circuit-breaker (RCCB)

⑨ Circuit breaker

⑩ X4: Terminal block for potential distribution

Figure 3-1 Structure of the SYS-101A function unit

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