Siemens SINUMERIK 808D Installation guide

Sinumerik 808D ADVANCED

Programming and Operating Procedures for Turning

Version 2013-09

Training manual

Programming and Operating —Turning Page 2 808D ADVANCED

Notes

808D ADVANCED Page 3 Programming and Operating —Turning

Basic knowledge of programming for turning is required,

before operating of a machine !

Simulate

Program

Pages 51~52

Appendix

Pages 113~116

Contents

End

Switch On and

Referencing

Pages 9~10

Machine

Pieces

Pages 59~61

Additional

Information

Part 2

Pages 79~89

Tool Setup

Pages 13~22

Sample

Program

Pages 91~98

Program

Restart

Pages 63~64

Additional

Information

Part 1

Pages 67~79

Test

Program

Pages 55~56

Create Part

Program

Part 1

Pages 25~32

Preparation

Pages 5~7

ISO Mode

Pages 101~111

Create Part

Program

Part 2

Pages 35~49

Programming and Operating —Turning Page 4 808D ADVANCED

Notes

Absolute value and incremental value 28

Editing part program 27

Executing function M 21

Calculator 90

Time change 78

Creating and measuring tools 13

Creating zero offsets 82

Cycles 35

Dry run 56

Jogging spindle 21

Manual start spindle 81

Tool wear 61

List of programming functions 115

Help 76

Manual tool change 16

MDA 84

Moving axis with handwheel 17

Part programming 25

Protection levels 7

Program execution 55

Breakpoint search 63

Reference point 10

RS232c, USB, and network 67

Saving data 78

Simulation 51

Timers/counters 59

Sample programs 93

Subprograms 85

ISO mode 103

808D ADVANCED Page 5 Programming and Operating —Turning

Preparation s

Unit Description

This unit describes the 808D ADVANCED PPU and MCP functionality, the

coordinate system of a turning machine and how to enter passwords to

access the system.

Unit Content

PPU

Function of

keyboard

MCP mode

Changing

MCP

Moving

axis

MCP

OEM

keys

Machine

coordinate

system

User

interface

Passwords

PPU

Function of

keyboard

The 808D ADVANCED

panel processing unit

(PPU) is used to input

data to the CNC and to

navigate to operating

areas of the system.

MCP mode

Changing

Mode Navigation

The 808D machine

control panel (MCP) is

used to select the

machine operating

mode :

JOG - MDA - AUTO

Menu navigation Operating area

navigation

End

Programming and Operating —Turning Page 6 808D ADVANCED

Preparation s

MCP

Moving axis

Axis movement

The 808D machine control

panel (MCP) is used to

control manual operation of

the axis.

The machine can be moved

with the appropriate keys.

MCP

OEM

keys

OEM key

The 808D machine control

panel (MCP) is used to

control OEM machine

functions.

The machine functions can

be activated with the appro-

priate keys.

User

interface

808D ADVANCED

(PPU) has eight

vertical softkeys

(abbr. SK) on the

right of the screen.

These SK’s can be

activated with the

corresponding button

(located on the right).

808D ADVANCED (PPU) has eight horizontal SK’s on the bottom

of the screen. These SK’s can be activated with the corresponding

button (located below).

808D ADVANCED Page 7 Programming and Operating —Turning

Preparation s

Machine

coordinate

system

The Sinumerik 808D

ADVANCED uses a

coordinate system which is

derived from the DIN

66217 standard.

The system is an interna-

tional standard and en-

sures compatibility be-

tween machines and coor-

dinate programming.

The primary function of the

coordinate system is to

ensure that the tool length

and tool radius are calcu-

lated correctly in the re-

spective axis.

Passwords

Changing

password

Step 1

The service mode is opened

with the appropriate key

combination.

In the service mode, the

password can be activated

and deactivated.

Step 2

Enter customer password

Change customer password

Delete customer password

The machine zero point (M) is determined by the machine manufacturer

and cannot be changed.

The workpiece zero point (W) is the origin of the workpiece coordinate

system.

The reference point (R) is used for synchronizing the measuring

system. synchronizing is used for synchronizing the measuring system

The tool holder reference point (F) is used to determine the tool offset.

Usually the machine operator does not need to

change the password.

End

Passwords at the control are used to set the user’s

right to access the system. Tasks such as ”Basic Op-

erating”, “Advanced Operating” and commissioning

functions all depend on the passwords.

No password Machine operator

Customer’s password Advanced operator

Manufacturer’s password OEM engineer

Customer’s password = CUSTOMER

Manufacturer’s password = SUNRISE

SEQUENCE

Programming and Operating —Turning Page 8 808D ADVANCED

Notes

808D ADVANCED Page 9 Programming and Operating —Turning

Switch On

And

Referencing

Content

Unit Description

This unit describes how to switch the machine on and reference it.

Unit Content

Switch on

the

machine

Reference

the

machine

Switch on

the

machine

Please note the explicit switching on rules as specified

by the machine manufacturer.

Turn on the main switch of the machine.

The main switch is usually

at the rear of the machine.

Release all the EMERGENCY STOP

buttons on the machine!

Make sure you perform the following operation!

Step 1

Step 2

End

Programming and Operating —Turning Page 10 808D ADVANCED

Switch On

And

Referencing

Reference

the

machine

If your machine is configured with ABS

encoder, you do not need to reference

the axis of the machine.

If your machine is fitted with INC

encoder, after power on the machine

must first be referenced!

Step 1

After power on, the machine will be

in the reference point approach

mode (default).

If the axis is not referenced, the

non-referenced symbol (circle) is

displayed between the axis identifier

and the value.

Step 2

The axes are referenced with the

corresponding axis traversing keys.

The traversing direction keys are

specified by the machine

manufacturer.

After completing the referencing

procedure for all axes, the referenced

symbol is displayed next to the axis

identifier.

End

After returning to JOG mode,use the

axis traversing keys to move the

machine manually.

Now the machine can be operated in

JOG mode.

During normal operation (JOG),the

reference symbol is not shown on the

screen.

Step 3

SEQUENCE

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