Siemens SINAMICS G130 User manual

Manual · 05/2010

Safety Integrated

SINAMICS G130 / G150 / S120 Chassis /

S120 Cabinet Modules / S150

SINAMICS

Safety Integrated

_________________

SINAMICS

G130, G150, S120 Chassis,

S120 Cabinet Modules, S150

Safety Integrated

Function Manual

Firmware Version 4.3 SP2

05/2010

A5E03264275A

Preface

Typicals and regulations

General information about

SINAMICS Safety Integrated

System Features

Supported functions

Safety Integrated Basic

Functions

Safety Integrated Extended

Functions

Controlling the safety

functions

Commissioning

Application examples

Acceptance test and

acceptance report

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE

indicates that an unintended result or situation can occur if the corresponding information is not taken into

account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific

task in accordance with the relevant documentation for the specific task, in particular its warning notices and

safety instructions. Qualified personnel are those who, based on their training and experience, are capable of

identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be adhered to. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this

publication may be trademarks whose use by third parties for their own purposes could violate the rights of the

owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Siemens AG

Industry Sector

Postfach 48 48

90026 NÜRNBERG

GERMANY

A5E03264275A

Ⓟ 10/2010

Technical data subject to change

Safety Integrated

Function Manual, 05/2010, A5E03264275A 5

Preface

Technical Support

In case of questions, please contact us through the following hotline:

Time zone Europe / Africa

Phone +49 (0) 911 895 7222

Fax +49 (0) 911 895 7223

Internet http://www.siemens.com/automation/support-request

Time zone Americas

Phone +1 423 262 2522

Fax +1 423 262 2200

E-mail [email protected]

Time zone Asia/Pacific

Phone +86 1064 757 575

Fax +86 1064 747 474

E-mail [email protected]

Note

Country-specific telephone numbers for technical support are provided under the following

Internet address:

http://www.automation.siemens.com/partners

Spare parts

You will find spare parts on the Internet at:

http://support.automation.siemens.com/WW/view/en/16612315.

Internet address for SINAMICS

http://www.siemens.com/sinamics.

Internet address for Safety Integrated

http://www.siemens.com/safety

This address contains detailed application examples for Safety Integrated.

Preface

Safety Integrated

6 Function Manual, 05/2010, A5E03264275A

Notation

The following notation and abbreviations are used in this documentation:

Notation for parameters (examples):

● p0918 Adjustable parameter 918

● r1024 Display parameter 1024

● p1070[1] Adjustable parameter 1070, index 1

● p2098[1].3 Adjustable parameter 2098, index 1, bit 3

● p0099[0...3] Adjustable parameter 99 indices 0 to 3

● r0945[2](3) Display parameter 945 index 2 of drive object 3

● p0795.4 Adjustable parameter 795 bit 4

Notation for faults and alarms (examples):

● F12345 Fault 12345

● A67890 Alarm 67890

ESD information

CAUTION

Electrostatic sensitive devices (ESD) are single components, integrated circuits or devices

that can be damaged by electrostatic fields or electrostatic discharges.

Regulations for the ESD handling:

During the handling of electronic components, pay attention to the grounding of the person,

workplace and packaging!

Electronic components may be touched by persons only when

•these persons are grounded using an ESD wristband, or

•these persons in ESD areas with a conducting floor wear ESD shoes or ESD grounding

straps.

Electronic components should be touched only when this is unavoidable. The touching is

permitted only on the front panel or on the circuit board edge.

Electronic components must not be brought into contact with plastics or clothing made of

artificial fibers.

Electronic components may only be placed on conducting surfaces (table with ESD coating,

conducting ESD foamed material, ESD packing bag, ESD transport container).

Electronic components may not be placed near display units, monitors or televisions

(minimum distance from the screen > 10 cm).

Measurements must only be taken on boards when the measuring instrument is grounded

(via protective conductors, for example) or the measuring probe is briefly discharged before

measurements are taken with an isolated measuring device (for example, touching a bare

metal housing).

Preface

Safety Integrated

Function Manual, 05/2010, A5E03264275A 7

Safety notices

DANGER

SINAMICS devices and AC motors must only be commissioned by suitably qualified

personnel.

The personnel must take into account the information provided in the technical customer

documentation for the product, and be familiar with and follow the specified danger and

warning notices.

When electrical equipment and motors are operated, the electrical circuits automatically

conduct a dangerous voltage.

When the machine or system is operated, hazardous axis movements can occur.

All of the work carried-out on the electrical machine or system must be carried-out with it in

a no-voltage condition.

Note

Machinery Directive (2006/42/EC)

When the European common market was launched, a decision was made that the domestic

Typicals and regulations of all of the EU Member States relating to the technical

implementation of machines would be harmonized. This meant that, as an internal market

directive, the content of the Machinery Directive had to be implemented by the individual

member states as national legislation. For the Machinery Directive, this was realized with the

objective to achieve standard protective goals thus removing trade barriers resulting from

technical differences. In accordance with the definition of a machine ("an assembly of linked

parts or components, at least one of which moves"), this directive has a very broad scope.

The revised version from 2006, which shall be binding as of Dec. 29, 2009, without

transitional period, has expanded its area of application and now includes "Logic units to

ensure safety functions".

The Machinery Directive involves the implementation of machines. It has 28 Articles and 12

Annexes. The basic safety and health requirements specified in Annex I of the Directive

must be fulfilled for the safety of machines.

The protective goals must be implemented responsibly to ensure compliance with the

Directive.

Manufacturers of a machine must verify that their machine complies with the basic

requirements. This proof is made more simple by applying harmonized Typicals.

Preface

Safety Integrated

8 Function Manual, 05/2010, A5E03264275A

DANGER

Five safety rules

When carrying out any kind of work on electrical devices, the "five safety rules" according to

EN 50110 must always be complied with:

1. Disconnect the system.

2. Protect against reconnection.

3. Make sure that the equipment is de-energized.

4. Ground and short-circuit.

5. Cover or enclose adjacent components that are still live.

WARNING

Correct and safe operation of SINAMICS units assumes correct transportation in the

transport packaging, correct long-term storage in the transport packaging, setup and

installation, as well as careful operation and maintenance.

For special versions of the drive units and motors, information and data in the Catalogs and

quotations additionally apply.

In addition to the danger and warning information provided in the technical customer

documentation, the applicable national, local, and plant-specific regulations and

requirements must be taken into account.

According to EN 61800-5-1 and UL 508, only safely isolated protective extra-low voltages

on the electronic modules may be connected to any of the terminals on the electronic

modules.

CAUTION

The motors can have surface temperatures of over +80 °C.

This is the reason that temperature-sensitive components, e.g. cables or electronic

components may neither be in contact nor be attached to the motor.

When attaching the connecting cables, you must ensure that:

•they may not be damaged,

•they may not be stressed,

•they may not be able to come into contact with any rotating parts

Note

In the configuration specified in the corresponding EC Declaration of Conformity regarding

EMC requirements and when the EMC installation guideline (order no. 6FC5297-0AD30-

0*P2) is complied with, SINAMICS devices fulfill the EMC Directive 2004/108/EC

requirements.

(*A: German; *B: English)

Preface

Safety Integrated

Function Manual, 05/2010, A5E03264275A 9

Note

When operated in dry operating areas, SINAMICS equipment with AC motors conforms to

Low-Voltage Directive 2006/95/EC.

CAUTION

Operating the equipment in the immediate vicinity (< 1.5 m) of mobile telephones with a

transmitting power of > 1 W may cause the devices to malfunction.

Safety notes on Safety Integrated

DANGER

High voltages

The drive is not disconnected from the mains by the "Safe Torque Off" function. Dangerous

voltages may be present on the motor and converter. This can result in death, serious

personal injury or severe material damage. Work on the electrical connections is not

allowed.

DANGER

Unexpected start up of the drive

If the function "Safe Torque Off" is not checked for proper function after service work, then

the drive can also start up unexpectedly after activating the "Safe Torque Off" function. This

can result in death, serious personal injury or severe material damage. Upon conclusion of

service work on all components with safety function (e.g., replacement of components), you

must verify and document proper function through a test activation.

DANGER

Restart

Drive systems, in which power supply to the motor is also possible via the load (e.g., ship's

drives, conveyors, fans, etc.) cannot be protected against restart using the "Safe Torque

Off" function. This can result in death, serious personal injury or severe material damage.

Take appropriate countermeasures such as mechanical braking.

WARNING

Only circuits that have been manufactured by I DT LD or by certified factories or that have

been installed by I DT LD Service for option K82 possess an approval. Possible plant-side

reproductions by non-certified manufacturers do not possess this approval!

An up-to-date list of authorized factories is available on request from your local Siemens

office.

Preface

Safety Integrated

10 Function Manual, 05/2010, A5E03264275A

WARNING

Unexpected start up of the drive

If the function "Safe Torque Off" is deactivated, the drive can start up unexpectedly. This

can result in death, serious personal injury or severe material damage.

To demonstrate that the function "Safe Torque Off" is deactivated, the specified switches

(e.g., "Safe Torque Off" mushroom-head pushbutton on the system) must be removed.

Note

The components must be protected against conductive pollution (e.g., using a cabinet with

IP54 protection).

Provided that conducted interference can be prevented at the installation site, the degree of

protection for the cabinet can be decreased accordingly.

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