Siemens SINAMICS G120D User manual

Answers for industry.

SINAMICS

SINAMICS G120D

Control Units: SINAMICS CU240D-2

SINAMICS CU250D-2

Power Modules: SINAMICS PM250D

Getting Started Guide · 03/2012

SINAMICS

SINAMICS G120D

Getting Started

Firmware V4.5

FW V4.5

A5E03404762A AB

Safety notes

Introduction

Installation

Commissioning

Troubleshooting

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE

indicates that an unintended result or situation can occur if the relevant information is not taken into account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Siemens AG

Industry Sector

Postfach 48 48

90026 NÜRNBERG

GERMANY

A5E03404762A AB

Ⓟ 03/2012 Technical data subject to change

2012.

Getting Started

Getting Started, FW V4.5, A5E03404762A AB 3

Table of contents

1 Safety notes............................................................................................................................................... 5

2 Introduction................................................................................................................................................ 9

2.1 SINAMICS G120D Inverter............................................................................................................9

2.2 Commissioning tools....................................................................................................................11

3 Installation ............................................................................................................................................... 13

3.1 General layout SINAMICS G120D...............................................................................................13

3.2 Fitting the CU to the PM...............................................................................................................15

3.3 Drill pattern SINAMICS G120D....................................................................................................17

3.4 SINAMICS G120D Electrical data................................................................................................19

3.5 EMC installation guidelines..........................................................................................................21

3.5.1 Connections and interference suppression .................................................................................21

3.5.2 Basic EMC Rules .........................................................................................................................21

3.5.3 Equipotential bonding G120D-2...................................................................................................23

3.5.4 Grounding details.........................................................................................................................25

3.6 Connections and cable for the SINAMICS G120D ......................................................................27

3.7 Settings PROFIBUS DP address with DIP switches ...................................................................40

3.8 Connecting the PROFINET interface...........................................................................................41

3.9 Selecting the interface assignments ............................................................................................42

4 Commissioning ........................................................................................................................................ 47

4.1 Default settings for the SINAMICS G120D ..................................................................................47

4.2 Commissioning with the IOP........................................................................................................47

4.2.1 Basic commissioning with IOP and P0015 Macros .....................................................................48

4.3 Commissioning the application ....................................................................................................53

4.4 Reset Parameters to Factory Settings.........................................................................................53

5 Troubleshooting....................................................................................................................................... 55

5.1 List of alarms and faults ...............................................................................................................55

5.2 Status LED overview....................................................................................................................60

5.3 Further information.......................................................................................................................62

Table of contents

Getting Started

4 Getting Started, FW V4.5, A5E03404762A AB

Getting Started

Getting Started, FW V4.5, A5E03404762A AB 5

Safety notes 1

It has to be ensured by the machine manufacturer, that the line-side overcurrent protection

equipment interrupts within 5 s (immovable equipment and modules in immovable

equipment) in the case of minimum fault current (current on complete insulation failure to

accessible conductive parts that are not live during operation and maximum current loop

resistance).

DANGER

Dangerous voltage!

Hazardous voltage is still present for up to 5 minutes after the power supply has been

switched off. Do not to carry out any installation work before this time has expired!

General

WARNING

This equipment controls potentially dangerous rotating mechanical parts.

Protection in case of direct contact by means of voltages < 60 V (PELV = Protective Extra

Low Voltage acc. to EN 61800-5-1) is only permissible in areas with equipotential bonding

and in dry indoor rooms. If these conditions are not fulfilled, other protective measures

against electric shock must be applied e.g. protective insulation.

The converter must always be grounded.

Install the converter on a metal mounting plate in a control cabinet. The mounting plate has

to be unpainted and with a good electrical conductivity.

It is strictly prohibited for any mains disconnection to be performed on the motor-side of the

system, if the converter is in operation and the output current is not zero.

Take particular notice of the general and regional installation and safety regulations

regarding work on dangerous voltage installations (e.g. 61800-5-1) as well as the relevant

regulations regarding the correct use of tools and personal protective equipment (PPE).

CAUTION

Static discharges on surfaces or interfaces (e.g. terminal or connector pins) can cause

malfunctions or defects. Therefore, when working with converters or converter components,

ESD protective measures should be observed.

Safety notes

Getting Started

6 Getting Started, FW V4.5, A5E03404762A AB

Transport and storage

CAUTION

Don't drop the converter or converter components during transport and storage. Protect the

equipment from water (rainfall) and excessive temperatures.

Installation and Commissioning

WARNING

Wherever faults occurring in the control equipment can lead to substantial material damage

or even grievous bodily injury (that is, potentially dangerous faults), additional external

precautions must be taken or facilities provided to ensure or enforce safe operation, even

when a fault occurs (e.g. independent limit switches, mechanical interlocks, etc.).

Operation

DANGER

Operating the converter outside the scope of the specification given in the technical

specifications may cause malfunction or damage to the converter components. In

exceptional cases there is the potential to cause overheating, danger of fire, damage to

property, personal injury or loss of life.

WARNING

Emergency stop facilities according to EN 60204, IEC 204 (VDE 0113) must remain

operative in all operating modes of the control equipment. Any disengagement of the

emergency stop facility must not lead to an uncontrolled or an undefined restart of the

equipment.

WARNING

Use of mobile radio devices (e.g. telephones, walkie-talkies) in the immediate vicinity of the

devices (< 1.8 m) can interfere with the functioning of the equipment.

WARNING

Filtered drives can only be used on power systems with grounded neutral point.

Safety notes

Getting Started

Getting Started, FW V4.5, A5E03404762A AB 7

WARNING

During operation and for a short time after switching-off the converter, the surfaces of the

converter can reach a high temperature. Avoid coming into direct contact with the converter

surface.

CAUTION

This equipment is suitable for use in a power system up to 65,000 symmetrical amperes

(rms), for the maximum rated voltage + 10 % when protected by an appropriate standard

fuse (refer to the catalogue for the type of fuse).

Repair

WARNING

Repairs on equipment may only be carried out by Siemens Service, by repair centers

authorized by Siemens or by authorized personnel who are thoroughly acquainted with all

the warnings and operating procedures contained in this manual.

Any defective parts or components must be replaced using parts contained in the relevant

spare parts list.

Dismantling and disposal

CAUTION

The packaging of the inverter is re-usable. Retain the packaging for future use.

Easy-to-release screw and snap connectors allow you to break the unit down into its

component parts. You can recycle these component parts, dispose of them in accordance

with local requirements or return them to the manufacturer.

Safety notes

Getting Started

8 Getting Started, FW V4.5, A5E03404762A AB

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