Siemens SINAMICS Series Technical Document

SINAMICS SINAMICS S120 Equipment Manuel for Booksize Power Modules

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Preface

System overview 1

Line Connection Booksize 2

Line Modules Booksize 3

Motor Modules Booksize 4

DC link components

Booksize 5

Options 6

Cabinet Configuration and

EMC Booksize 7

Service and Support

Booksize 8

List of Abbreviations A

References B

SINAMICS

SINAMICS S120

Equipment Manuel for

Booksize Power Modules

Manual

(GH2), Edition 06.2005

6SL3097-2AC00-0BP2

Safety Guidelines

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

Danger

indicates that death or severe personal injury will result if proper precautions are not taken.

Warning

indicates that death or severe personal injury may result if proper precautions are not taken.

Caution

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

Caution

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

Notice

indicates that an unintended result or situation can occur if the corresponding information is not taken into

account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The device/system may only be set up and used in conjunction with this documentation. Commissioning and

operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes

in this documentation qualified persons are defined as persons who are authorized to commission, ground and

label devices, systems and circuits in accordance with established safety practices and standards.

Prescribed Usage

Note the following:

Warning

This device may only be used for the applications described in the catalog or the technical description and only in

connection with devices or components from other manufacturers which have been approved or recommended

by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and

assembly as well as careful operation and maintenance.

Trademarks

All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this

publication may be trademarks whose use by third parties for their own purposes could violate the rights of the

owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Siemens AG

Automation and Drives

Postfach 48 48

90437 NÜRNBERG

GERMANY

Order No.: 6SL3097-2AC00-0BP2

Edition 06/2005

200411/2002.

Technical data subject to change

Equipment Manuel for Booksize Power Modules

Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2 iii

Preface

Information on the SINAMICS S Documentation

The SINAMICS S documentation is divided into the following areas:

• General documentation/catalogs

• Manufacturer/service documentation

• Electronic documentation

This documentation is an integral part of the manufacturer/service documentation developed

for SINAMICS. All documents can be obtained separately.

You can obtain detailed information about the documents named in the documentation

overview and other documents available for SINAMICS from your local Siemens office.

For the sake of simplicity, this documentation does not contain all detailed information about

all types of the product and cannot cover every conceivable case of installation, operation, or

maintenance.

The contents of this documentation are not part of an earlier or existing agreement, a

promise, or a legal agreement, nor do they change this. All obligations entered into by

Siemens result from the respective contract of sale that contains the complete and sole valid

warranty arrangements. These contractual warranty provisions are neither extended nor

curbed as a result of the statements made in this documentation.

Audience

This documentation is aimed at machine and plant builders, commissioning engineers, and

service personnel who use SINAMICS.

Objective

This manual describes the hardware components of the SINAMICS S system. It provides

information about installation, electrical connection, and cabinet design.

Preface

Equipment Manuel for Booksize Power Modules

iv Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2

Technical Information

Hotline

If you have any further questions, please call our hotline:

A&D Technical Support

Tel.: +49 (0) 180 5050 - 222

Fax: +49 (0) 180 5050 - 223

E-mail: adsupport@siemens.com

Internet: http://www.siemens.com/automation/support-request

Please send any questions about the documentation (suggestions for improvement,

corrections, and so on) to the following fax number or e-mail address:

Fax: +49 (0) 9131 98 - 63315

E-mail: [email protected]

Fax form: See feedback page at the end of this publication

Internet Address

Up-to-date information about our products can be found on the Internet at the following

address:

http://www.siemens.com/motioncontrol

You can find information on SINAMICS S120 at:

http://www.siemens.com/sinamics.

Preface

Equipment Manuel for Booksize Power Modules

Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2 v

ESD Notices

Caution

Electrostatic sensitive devices (ESDs) are individual components, integrated circuits, or

boards that may be damaged by either electrostatic fields or electrostatic discharge.

Regulations for handling ESD components:

When handling components, make sure that personnel, workplaces, and packaging are well

earthed.

Personnel in ESD areas with conductive flooring may only handle electronic components if:

They are grounded with an ESD wrist band

They are wearing ESD shoes or ESD shoe grounding straps

Electronic boards should only be touched if absolutely necessary. They must only be

handled on the front panel or, in the case of printed circuit boards, at the edge.

Electronic boards must not come into contact with plastics or items of clothing containing

synthetic fibers.

Boards must only be placed on conductive surfaces (work surfaces with ESD surface,

conductive ESD foam, ESD packing bag, ESD transport container).

Do not place boards near display units, monitors, or television sets (minimum distance from

screen: 10 cm).

Measurements must only be taken on boards when the measuring instrument is grounded

(via protective conductors, for example) or the measuring probe is briefly discharged before

measurements are taken with an isolated measuring device (for example, touching a bare

metal housing).

Preface

Equipment Manuel for Booksize Power Modules

vi Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2

Safety Guidelines

Danger

Commissioning shall not start until you have ensured that the machine in which the

components described here are to be installed complies with Directive 98/37/EC.

SINAMICS S equipment must only be commissioned by suitably qualified personnel.

The personnel must take into account the information provided in the technical customer

documentation for the product, and be familiar with and observe the specified danger and

warning notices.

When electrical equipment and motors are operated, the electrical circuits automatically

conduct a dangerous voltage.

Dangerous mechanical movements may occur in the system during operation.

All work on the electrical system must be performed after the system has been switched off

and disconnected from the power supply.

SINAMICS S equipment with three-phase motors may only be connected to the line system

via residual current devices (RCDs) if compatibility of the SINAMICS equipment with the

RCD has been ensured as specified in EN 50178, Subsection 5.2.11.2.

Warning

Correct and safe operation of SINAMICS S equipment assumes correct transportation,

storage, setup, and installation, as well as careful operation and maintenance.

The details in the catalogs and proposals also apply to the design of special equipment

versions.

In addition to the danger and warning information provided in the technical customer

documentation, the applicable national, local, and system-specific regulations and

requirements must be taken into account.

Only protective extra-low voltages (PELVs) that comply with EN60204-1 must be connected

to all connections and terminals between 0 and 48 V.

Preface

Equipment Manuel for Booksize Power Modules

Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2 vii

Caution

As part of routine tests, SINAMICS equipment with three-phase motors will undergo a

voltage test in accordance with EN 50178. Before the voltage test is performed on the

electrical equipment of industrial machines to EN 60204-1, Section 19.4, all connectors of

SINAMICS equipment must be disconnected/unplugged to prevent the equipment from

being damaged.

Motors must be connected in accordance with the circuit diagram provided. They must not

be connected directly to the three-phase supply because this will damage them.

Note

When operated in dry operating areas, SINAMICS equipment with three-phase motors

conforms to low-voltage Directive 73/23/EEC.

SINAMICS equipment with three-phase motors conforms to EMC Directive 89/336/EEC in

the configurations specified in the associated EC Certificate of Conformity.

Caution

Operating the equipment in the immediate vicinity (< 1.5 m) of mobile telephones with a

transmitter power of > 1 W may lead to incorrect operation.

Preface

Equipment Manuel for Booksize Power Modules

viii Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2

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