Siemens SINAMIC G130 User manual

___________________

SINAMICS

SINAMICS G130

Braking Module / braking resistor

Operating Instructions

Firmware version V5.1

11/2017

A5E00331454A

Safety information

General

Mechanical installation

Connection

Maintenance and servicing

Technical specifications

Siemens AG

Division Process Industries and Drives

Postfach 48 48

90026 NÜRNBERG

GERMANY

A5E00331454A

Ⓟ

03/2018 Subject to change

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by

personnel qualified

for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Braking Module / braking resistor

Operating Instructions, 11/2017, A5E00331454A 3

Table of contents

1 Safety information ................................................................................................................................... 5

1.1 General safety instructions .......................................................................................................5

1.2 Handling electrostatic sensitive devices (ESD) ......................................................................10

2 General................................................................................................................................................. 11

2.1 Braking Module .......................................................................................................................12

2.2 Braking resistor .......................................................................................................................14

3 Mechanical installation .......................................................................................................................... 15

3.1 General ...................................................................................................................................15

3.2 Braking Modules: overview.....................................................................................................16

3.3 Installing the Braking Module..................................................................................................19

3.3.1 Installing the Braking Module in a Power Module, frame size FX ..........................................19

3.3.2 Installing the Braking Module in a Power Module frame size GX...........................................22

3.3.3 Installing the Braking Module in a Power Module frame size HX...........................................25

3.3.4 Installing the Braking Module in a Power Module frame size JX............................................26

3.4 Installing the braking resistor ..................................................................................................27

4 Connection ........................................................................................................................................... 29

4.1 Cable lugs ...............................................................................................................................29

4.2 Connecting the Braking Module..............................................................................................30

4.3 Connecting the braking resistor ..............................................................................................34

4.4 Disabling the Vdc-max controller ............................................................................................36

5 Maintenance and servicing.................................................................................................................... 37

6 Technical specifications ........................................................................................................................ 39

Table of contents

Braking Module / braking resistor

4Operating Instructions, 11/2017, A5E00331454A

Braking Module / braking resistor

Operating Instructions, 11/2017, A5E00331454A 5

Safety information

1.1

General safety instructions

WARNING

Electric shock and danger to life due to other energy sources

Touching live components can result in death or serious injury.

•Only work on electrical equipment if you are appropriately qualified.

•Always observe the country-specific safety rules for all work.

Generally, the following steps apply when establishing safety:

1. Prepare for disconnection. Notify all those who will be affected by the procedure.

2. Isolate the drive system from the power supply and take measures to prevent it being

switched back on again.

3. Wait until the discharge time specified on the warning labels has elapsed.

4. Check that there is no voltage between any of the power connections, and between any

of the power connections and the protective conductor connection.

5. Check that every auxiliary circuit is de-energized.

6. Ensure that the motors cannot move.

7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems or

water. Switch the energy sources to a safe state.

8. Check that the correct drive system is completely locked.

After you have completed the work, restore the operational readiness by following the

above steps in the reverse order.

WARNING

Electric shock due to connection to an unsuitable power supply

When equipment is connected to an unsuitable power supply, exposed components may

carry a hazardous voltage that might result in serious injury or death.

•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV

(Protective Extra Low Voltage) output voltages for all connections and terminals of the

electronics modules.

Safety information

1.1 General safety instructions

Braking Module / braking resistor

6Operating Instructions, 11/2017, A5E00331454A

WARNING

Electric shock due to equipment damage

Improper handling may cause damage to equipment. For damaged devices, hazardous

voltages can be present at the enclosure or at exposed components; if touched, this can

result in death or severe injury.

•Ensure compliance with the limit values specified in the technical data during transport,

storage and operation.

•Do not use any damaged devices.

WARNING

Electric shock due to unconnected cable shield

Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected

cable shields.

•Connect cable shields and unused conductors of power cables (e.g. brake conductors)

at least on one side to the grounded housing potential.

WARNING

Electric shock if there is no ground connection

For missing or incorrectly implemented protective conductor connection for devices with

protection class I, high voltages can be present at open, exposed parts, which when

touched, can result in death or severe injury.

•Ground the device in compliance with the applicable regulations.

WARNING

Arcing when a plug connection is opened during operation

Opening a plug connection when a system is in operation can result in arcing that may

cause serious injury or death.

•Only open plug connections when the equipment is in a voltage-free state, unless it has

been explicitly stated that they can be opened in operation.

NOTICE

Property damage due to loose power connections

Insufficient tightening torques or vibration can result in loose power connections. This can

result in damage due to fire, device defects or malfunctions.

•Tighten all power connections to the prescribed torque.

•Check all power connections at regular intervals, particularly after equipment has been

transported.

Safety information

1.1 General safety instructions

Braking Module / braking resistor

Operating Instructions, 11/2017, A5E00331454A 7

WARNING

Spread of fire from built-in devices

In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of

fire and smoke. This can result in serious personal injury or property damage.

•Install built-in units in a suitable metal cabinet in such a way that personnel are

protected against fire and smoke, or take other appropriate measures to protect

personnel.

•Ensure that smoke can only escape via controlled and monitored paths.

WARNING

Failure of pacemakers or implant malfunctions due to electromagnetic fields

Electromagnetic fields (EMF) are generated by the operation of electrical power equipment,

such as transformers, converters, or motors. People with pacemakers or implants in the

immediate vicinity of this equipment are at particular risk.

•If you have a heart pacemaker or implant, maintain a minimum distance of 2 m from

electrical power equipment.

WARNING

Unexpected movement of machines caused by radio devices or mobile phones

When radio devices or mobile phones with a transmission power > 1 W are used in the

immediate vicinity of components, they may cause the equipment to malfunction.

Malfunctions may impair the functional safety of machines and can therefore put people in

danger or lead to property damage.

•If you come closer than around 2 m to such components, switch off any radio devices or

mobile phones.

•Use the "SIEMENS Industry Online Support App" only on equipment that has already

been switched off.

WARNING

Motor fire in the event of insulation overload

There is a greater load on the motor insulation as result of a ground fault in an IT system. If

the insulation fails, it is possible that death or severe injury can occur as a result of smoke

and fire.

•Use a monitoring device that signals an insulation fault.

•Correct the fault as quickly as possible so the motor insulation is not overloaded.

Safety information

1.1 General safety instructions

Braking Module / braking resistor

8Operating Instructions, 11/2017, A5E00331454A

WARNING

Fire due to inadequate ventilation clearances

Inadequate ventilation clearances can cause overheating of components with subsequent

fire and smoke. This can cause severe injury or even death. This can also result in

increased downtime and reduced service lives for devices/systems.

•Ensure compliance with the specified minimum clearance as ventilation clearance for

the respective component.

WARNING

Unrecognized dangers due to missing or illegible warning labels

Dangers might not be recognized if warning labels are missing or illegible. Unrecognized

dangers may cause accidents resulting in serious injury or death.

•Check that the warning labels are complete based on the documentation.

•Attach any missing warning labels to the components, where necessary in the national

language.

•Replace illegible warning labels.

NOTICE

Device damage caused by incorrect voltage/insulation tests

Incorrect voltage/insulation tests can damage the device.

•Before carrying out a voltage/insulation check of the system/machine, disconnect the

devices as all converters and motors have been subject to a high-voltage test by the

manufacturer, and therefore it is not necessary to perform an additional test within the

system/machine.

WARNING

Unexpected movement of machines caused by inactive safety functions

Inactive or non-adapted safety functions can trigger unexpected machine movements that

may result in serious injury or death.

•Observe the information in the appropriate product documentation before

commissioning.

•Carry out a safety inspection for functions relevant to safety on the entire system,

including all safety-related components.

•Ensure that the safety functions used in your drives and automation tasks are adjusted

and activated through appropriate parameterizing.

•Perform a function test.

•Only put your plant into live operation once you have absolutely guaranteed that the

functions relevant to safety are operating correctly.

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