Siemens 599-06611 Owner's manual

Siemens Industry, Inc.

Flowrite™ 599 Series

Technical Instructions

Document Number 155-758

June 14, 2019

High Pressure Close-Off 2-Way

Valves, 2-1/2 to 6-Inch, Flanged Iron

Body, ANSI Classes 125 & 250

Description

The Flowrite 599 Series High Pressure Close-off, two-way flanged valve bodies, are

designed to work with either pneumatic or electronic actuators with 3/4-inch (20 mm) or

1-1/2-inch (40 mm) stroke. They are available in both ANSI Class 125 and 250 for

normally open or normally closed action.

Features

•Valve flange face-to-face dimensions meet ISA 75.03 standards.

•Universal bonnet for direct-coupled actuators

•Equal percentage flow characteristic

•Stainless steel trim

•ANSI Leakage Class IV

•EPDM O-ring packing

Application

These Flowrite valves are recommended for chilled or hot water; or 50% water-glycol

solutions.

•ANSI 125 and ANSI 250 cast iron body rating.

•Maximum recommended differential pressure for modulating service; 50 psi (345 kPa).

Product Numbers

See Tables 1 and 2.

Ordering a Valve

Plus Actuator

Assembly

To order a complete valve plus actuator assembly from the factory, combine the actuator

prefix code with the suffix of the valve assembly product number. Valves can be ordered

using the numbers in Tables 1 and 2.

Technical Instructions Flowrite™ 599 Series High Pressure Close-Off Two-Way Valves 2-1/2 to 6-inch

Document Number 155-758 Flanged Iron Body, ANSI Classes 125 and 250

June 14, 2019

Page 2 Siemens Industry, Inc.

Table 1. Product Numbers for ANSI 125 Valves.

Action

Flow Rate

Valve

Line Size

Stroke

Valve Part

Number

(Kvs)

Inch

(mm)

Inch

(mm)

Normally

Open

(54)

2-1/2

(65)

3/4

(20)

599-06610

100

(85)

(80)

3/4

(20)

599-06611

160

(137)

(100)

1-1/2

(40)

599-06612

250

(214)

(125)

1-1/2

(40)

599-06613

400

(340)

(150)

1-1/2

(40)

599-06614

Normally

Closed

(54)

2-1/2

(65)

3/4

(20)

599-06615

100

(85)

(80)

3/4

(20)

599-06616

160

(137)

(100)

1-1/2

(40)

599-06617

250

(214)

(125)

1-1/2

(40)

599-06618

400

(340)

(150)

1-1/2

(40)

599-06619

Table 2. Product Numbers for ANSI 250 Valves.

Action

Flow Rate

Valve

Line Size

Stroke

Valve Part

Number

Cv (Kvs)

Inch (mm)

Inch

(mm)

Normally

Open

63 (54)

2-1/2 (65)

3/4

(20)

599-06620

100 (85)

3 (80)

3/4

(20)

599-06621

160 (137)

4 (100)

1-1/2

(40)

599-06622

250 (214)

5 (125)

1-1/2

(40)

599-06623

400 (340)

6 (150)

1-1/2

(40)

599-06624

Normally

Closed

63 (54)

2-1/2 (65)

3/4

(20)

599-06625

100 (85)

3 (80)

3/4

(20)

599-06626

160 (137)

4 (100)

1-1/2

(40)

599-06627

250 (214)

5 (125)

1-1/2

(40)

599-06628

400 (340)

6 (150)

1-1/2

(40)

599-06629

Flowrite™ 599 Series High Pressure Close-Off Two-Way Valves 2-1/2 to 6-inch Technical Instructions

Flanged Iron Bodies ANSI Classes 125 and 250 Document Number 155-758

June 14, 2019

Siemens Industry, Inc. Page 3

Specifications

Valve size 2-1/2 to 6-inch (65 to 150 mm)

Capacity See Tables 5 and 6, and Figure 2

Body style Flanged

Seat style Single seat, metal-to-metal

Action Normally Open (NO)

Normally Closed (NC)

Stem travel (stroke)

2-1/2 and 3-inch 3/4-inch (20 mm)

4, 5, and 6-inch 1-1/2-inch (40 mm)

Valve body rating ANSI Class 125 and 250; see Table 4

Material

Body Cast iron ASTM A126 Class B

Body trim Stainless steel

Stem Stainless steel ASTM A582 Type 303

Packing EPDM O-ring

Controlled medium Water, 50% water-glycol solutions

Medium temperature range 20°F to 250°F (-7°C to 120°C)

Operating

Maximum recommended differential

pressure for modulating service 50 psi (345 kPa)

Rangeability >100:1

Close-off pressures See Tables 7 and 8

Close-off ratings According to ANSI/FCI 70-2

Leakage rate Class IV (0.01% of Cv)

Flow characteristic Equal Percentage

Miscellaneous

Canadian Registration Numbers 0H7645.5

0C0838.9

Mounting location NEMA 1 (interior only)

Flange mounting according to ANSI B16.1 See 155-303P25 (TB 248)

Dimensions See Tables 14, and Figure 7

Face-to-face dimensions ANSI/ISA S75.03

Valve weight See Table 14

Accessories

Figure 1. Stem Heating Element.

ASZ6.6 The stem heating element

prevents the formation of ice on the stem

when the medium temperature drops

below 32°F (0°C). It is suited for universal

use with valves having a stem or spindle

diameter of 10 or 14 mm.

Operating Voltage 24 Vac/dc ± 20%

Power consumption ≤40 VA/30W

Technical Instructions Flowrite™ 599 Series High Pressure Close-Off Two-Way Valves 2-1/2 to 6-inch

Document Number 155-758 Flanged Iron Body, ANSI Classes 125 and 250

June 14, 2019

Page 4 Siemens Industry, Inc.

Warning/Caution Notations

WARNING:

Personal injury or loss of life may occur if you do not perform

a procedure as specified.

CAUTION:

Equipment damage may occur if you do not perform a

procedure as specified.

Service Kits

Packing kit 599-08020

Rebuild/repack kits See Table 3

Stem retainer kit:

2-1/2-inch and 3-inch valves 599-10048

4-inch, 5-inch, and 6-inch valves 599-10049

Table 3. Rebuild/Repack Service Kits.

ANSI

Action

Valve

Body

Valve

Size

Inch (mm)

Stroke

Kit No.

ANSI 125

Normally

Open

599-06610

2-1/2 (65)

3/4 (20)

599-09250

599-06611

3 (80)

100

3/4 (20)

599-09251

599-06612

4 (100)

160

1-1/2 (40)

599-09252

599-06613

5 (125)

250

1-1/2 (40)

599-09253

599-06614

6 (150)

400

1-1/2 (40)

599-09254

Normally

Closed

599-06615

2-1/2 (65)

3/4 (20)

599-09255

599-06616

3 (80)

100

3/4 (20)

599-09256

599-06617

4 (100)

160

1-1/2 (40)

599-09257

599-06618

5 (125)

250

1-1/2 (40)

599-09258

599-06619

6 (150)

400

1-1/2 (40)

599-09259

ANSI 250

Normally

Open

599-06620

2-1/2 (65)

3/4 (20)

599-09250

599-06621

3 (80)

100

3/4 (20)

599-09251

599-06622

4 (100)

160

1-1/2 (40)

599-09252

599-06623

5 (125)

250

1-1/2 (40)

599-09253

599-06624

6 (150)

400

1-1/2 (40)

599-09254

Normally

Closed

599-06625

2-1/2 (65)

3/4 (20)

599-09255

599-06626

3 (80)

100

3/4 (20)

599-09256

599-06627

4 (100)

160

1-1/2 (40)

599-09257

599-06628

5 (125)

250

1-1/2 (40)

599-09258

599-06629

6 (150)

400

1-1/2 (40)

599-09259

Flowrite™ 599 Series High Pressure Close-Off Two-Way Valves 2-1/2 to 6-inch Technical Instructions

Flanged Iron Bodies ANSI Classes 125 and 250 Document Number 155-758

June 14, 2019

Siemens Industry, Inc. Page 5

Table 4. Cast Iron Valve Body Ratings.

Temperature

Pressure psig (kPa)

°F

°C

ANSI Class 125

ANSI Class 250

–20 to 150

–30 to 66

200 (1387)

500 (3447)

200

190 (1310)

460 (3171)

250

121

175 (1206)

415 (2861)

300

149

165 (117)

375 (2585)

400

204

140 (965)

290 (1999)

450

232

125 (861)

250 (1723)

Table 5. Maximum Water Capacity - U.S. Gallons per Minute.

Valve

Size

Inches

Pressure Differential - psi

Cv\

2-1/2

109

126

141

154

178

199

244

282

315

345

398

445

488

546

100

141

173

200

224

245

283

316

387

447

500

548

632

707

775

866

160

226

277

320

358

392

453

506

620

716

800

876

1012

1131

1239

1386

250

354

433

500

559

612

707

791

968

1118

1250

1369

1581

1768

1936

2165

400

566

693

800

894

980

1131

1265

1549

1789

2000

2191

2530

2828

3098

3464

Table 6. Maximum Water Capacity - Cubic Meters per Hour (m3/hr).

Valve

Size

Pressure Differential - kPa

Kvs/

100

150

200

300

400

500

5.4

17.1

108

121

8.5

104

120

147

170

190

100

106

123

137

168

194

237

274

306

125

117

135

151

166

191

214

262

303

371

428

479

150

108

153

187

216

242

265

306

342

419

484

592

684

765

Technical Instructions Flowrite™ 599 Series High Pressure Close-Off Two-Way Valves 2-1/2 to 6-inch

Document Number 155-758 Flanged Iron Body, ANSI Classes 125 and 250

June 14, 2019

Page 6 Siemens Industry, Inc.

Figure 2. Water Capacity Graph.

Selection Example

Select a valve given:

Required flow = 500 gpm

Desired pressure drop = 5 psi

Select a 5-inch (125 mm) valve, Cv 250.

Flowrite™ 599 Series High Pressure Close-Off Two-Way Valves 2-1/2 to 6-inch Technical Instructions

Flanged Iron Bodies ANSI Classes 125 and 250 Document Number 155-758

June 14, 2019

Siemens Industry, Inc. Page 7

Table 7. Close-off Pressures for Pneumatic Actuators.

Table 8. Close-off Pressures for Electronic Actuators

Action

Valve Size

In (mm)

Electro-Hydraulic 24 Vac

SKD

SKC

Normally

Open

2-1/2 (65)

200 (1378)

—

3 (80)

200 (1378)

—

4 (100)

—

200 (1378)

5 (125)

—

200 (1378)

6 (150)

—

200 (1378)

Normally

Closed

2-1/2 (65)

200 (1378)

—

3 (80)

200 (1378)

—

4 (100)

—

200 (1378)

5 (125)

—

200 (1378)

6 (150)

—

200 (1378)

Action

Valve

Size,

Inch

(mm)

Spring Return

8- Inch

12-Inch

3 to 8 psi

(21 to 55 kPa)

10 to 15 psi

(69 to 103 kPa)

3 to 8 psi

(21 to 55 kPa)

10 to 15 psi

(69 to 103 kPa)

15 psi (103 kPa)

0 psi (0 kPa)

Normally

Open

2-1/2 (65)

200 (1378)

—

3 (80)

200 (1378)

—

4 (100)

—

200 (1378)

—

5 (125)

—

200 (1378)

—

6 (150)

—

200 (1378)

—

Normally

Closed

2-1/2 (65)

—

200 (1378)

—

3 (80)

—

200 (1378)

—

4 (100)

—

200 (1378)

5 (125)

—

200 (1378)

6 (150)

—

200 (1378)

Technical Instructions Flowrite™ 599 Series High Pressure Close-Off Two-Way Valves 2-1/2 to 6-inch

Document Number 155-758 Flanged Iron Body, ANSI Classes 125 and 250

June 14, 2019

Page 8 Siemens Industry, Inc.

Operation

Figure 3 shows the normally open valve in the open or full flow position and the normally

closed valve in the closed, or zero flow position. The actuator spring provides the necessary

force to hold the stem in the raised or normal position.

In the event of power failure, a spring return actuator returns the valve to its normal

position.

Non-spring return actuators will hold the last commanded position. See the Technical

Instructions of the various actuators for additional information.

Normally Open Normally Closed

Figure 3. Operation.

Sizing

The sizing of a valve is important for correct system operation. An undersized valve will not

have sufficient capacity at maximum load. An oversized valve may initiate cycling, and the

seat and throttling plug may be damaged because of the restricted opening. Correct sizing

of the control valve for actual expected conditions is considered essential for good control.

Some variables which must be determined are:

•The water and 50% water-glycol solutions, are the controlled mediums.

•The pressure differential that will exist across the valve under maximum load

demand.

•The maximum capacity the valve must deliver.

•The maximum line pressure differential that the valve actuator must close against.

See Tables 5 through 6, and Figure 2 for valve capacities and sizing selection.

Flowrite™ 599 Series High Pressure Close-Off Two-Way Valves 2-1/2 to 6-inch Technical Instructions

Flanged Iron Bodies ANSI Classes 125 and 250 Document Number 155-758

June 14, 2019

Siemens Industry, Inc. Page 9

Installation

Install the valve so that the flow follows the direction of the arrow indicated on the valve

body identification tag.

CAUTION:

Install the valve assembly with the actuator above the valve body. The

valve and actuator can be installed in any position between:

•Horizontal to the valve; and

•Vertical above the valve.

It is not recommended to install the valve assembly below horizontal or

upside down.

Figure 4. Recommended Installation Orientations.

•For flange dimensions and bolt hole information, see 155-303P25 (TB 248).

•Allow sufficient space for servicing the valve and actuator. See Table 11 for valve

body dimensions. See Figure 7 and Table 10 for dimensions of the service

envelope recommended around the actuator.

NOTE: Instructions for field mounting an actuator, spring adjustments, wiring diagrams,

and start-up are covered in the Technical Instructions and Installation Instructions

for each actuator.

Technical Instructions Flowrite™ 599 Series High Pressure Close-Off Two-Way Valves 2-1/2 to 6-inch

Document Number 155-758 Flanged Iron Body, ANSI Classes 125 and 250

June 14, 2019

Page 10 Siemens Industry, Inc.

Construction of the Two-Way Valve

Figure 5. Two-Way Normally Open.

Figure 6. Two-Way Normally Closed.

Parts List

Table 9. Parts List for Two-Way Flanged Valves.

Item

Part Name

Part No.

Qty

Material

Packing Cartridge Assembly

—

Gasket

—

Copper

Packing Spring

—

Stainless Steel

Packing Bearing

—

Bronze

Cap Screw

—

4–8

Plated Steel

Bonnet

—

Cast Iron

Gasket

—

Valve Body

—

Cast Iron

Stem and Plug Assembly

—

Stainless Steel

O-ring

—

EPDM

Cap

—

Cast Iron

Cap Screw

—

Plated Steel

—

Packing Kit

599-08020

—

Items 1, 2,3 & 4

Sleeve

—

Cast Iron

Sleeve Seal

—

Rebuild/Repack Kit

Normally Open

Table 3

—

Items 1, 2, 3, 4,

7, & 9

—

Rebuild/Repack Kit

Normally Closed

Table 3

—

Items 1, 2, 3, 4,

7, 9

______________________________________________________________________________________________

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