SATO CL4XXe Reference guide

CL4XXe Rotary Cutter

Installation Procedure

SATO America, Inc

545 Weddell Drive

Sunnyvale, CA 94089

Main Phone: (408) 745-1300

Tech Support Hotline: (408) 745-1379

Fax: (408) 745-1309 Proc 52

Page 2 CL4XXe Rotary Cutter Installation

Sato Industrial Bar Code Printers

Label Cutter Kit Installation - Rotary Type

RAISE THE TOP ACCESS

DOOR AND REMOVE (2)

SCREWS HOLDING THE SIDE

COVER TO THE FRAME

REMOVE (2) SCREWS

HOLDING THE SIDE COVER

TO THE OUTSIDE FRAME

STEP PROCEDURE

1. Switch the printer OFF and disconnect the AC power cord.

2. Raise the access door and remove (2) screws holding the

electronics side cover to the inside frame. Figs. 6-1

3. Remove (2) screws holding the side cover to the o tside frame.

Remove the cover to expose the electronics.

ELECTRONICS

COMPARTMENT REMOVE SIDE

COVER

Figs.1

Page 3

CL4XXe Rotary Cutter Installation

Sato Industrial Bar Code Printers

Label Cutter Kit Installation - Rotary Type

MOUNTING BRACKET

The C tter is a field installable option. No critical adj stments or special tools

are req ired.

LABEL CUTTER

ASSEMBLY

(2) SELF TAPPING

SCREWS

CABLE HOLD

DOWN

REPLACEMENT

DOOR LUBRICANT

ROTARY LABEL CUTTER KIT

CABLE

STEP PROCEDURE

1. Remove the front door from the CL4XXe Printer. Fig. 2

2. Remove and set aside (2) screws from stay.

Remove latch and set aside the screw. Fig. 3

3. Place mo nting plate in position and sec re with (2) screws removed in Step 2.

Figs. 3 & 4

4. Sec re base of mo nting plate with screw from c tter kit. Fig. 5

5. Refer to Figs. 6. Place main c tter nit on a flat s rface so that the PC Board

is accessible.

Install the s pplied cable to c tter board as shown. Keys on cable connector do

not prevent incorrect orientation. However, the keys are provided as an

orientation aid.

6. Ro te the cables from the c tter thro gh the access hole in the printer. Fig. 7

7. Loosen (2) screws/retainers at the base of the c tter. Position and slide the

c tter into the mo nting plate and sec re with the screws/retainers. Fig. 8

8. Sec re c tter bracket to frame with screw previo sly removed in Step 2.

Fig. 9

Page 4 CL4XXe Rotary Cutter Installation

Sato Industrial Bar Code Printers

REMOVE FRONT DOOR

FROM CL4XXe

PRINTER

Label Cutter Kit Installation - Rotary Type

STEP PROCEDURE

9. Attach the front of the c tter to the printer panel with screw s pplied in c tter

kit. Fig. 10

10. Refer to Figs. 11. Disconnect cable from the display panel PC Board.

Disconnect the opposite end from the power s pply at CN2.

11. Ro te the cable ends from the c tter (thro gh access hole) and down behind

the motor and nder the belt. Attach the connector end "CUTP" to the power

s pply at CN2. Attach the remaining cable connector to "CN10" on the main

PC Board.

12. Sec re the cables to the printer wall with the s pplied cable hold down.

13. On the front panel, set DSW3-1 to the ON position.

14. Attach the replacement door to the printer. Fig. 12

15. Refer to Figs. 1. Replace the side cover previo sly removed.

16. Load the label stock and gently close the printer front door while feeding the

labels thro gh the c tter assembly and the front door. Verify that the labels

feed thro gh the c tter assembly witho t jamming. Close the access door.

17. Power p the printer and verify the c tter operation. R n several labels and

adj st the pitch offset so that the c tter activates at the desired location.

Fig.2

Page 5

CL4XXe Rotary Cutter Installation

Sato Industrial Bar Code Printers

Fig. 3 REMOVE AND SET

ASIDE (2) SCREWS

FOR ATTACHING

MOUNTING PLATE

Label Cutter Kit Installation - Rotary Type

FASTEN MOUNTING

PLATE AT NEW

LOCATION

REMOVE LATCH AND

SET ASIDE SCREW

FOR ATTACHING

CUTTER

Fig. 4 Fig. 5

LOCATION FOR

MOUNTING PLATE

FASTEN BASE OF

MOUNTING PLATE WITH

SCREW FROM KIT

STAY

Page 6 CL4XXe Rotary Cutter Installation

Sato Industrial Bar Code Printers

KEYS

Label Cutter Kit Installation - Rotary Type

INSTALL SUPPLIED CABLE TO CUTTER

PC BOARD AS SHOWN.

KEYS ON CABLE CONNECTOR DO NOT

PREVENT INCORRECT CONNECTION.

HOWEVER, THE KEYS ARE PROVIDED

AS AN ORIENTATION AID

CUTTER PC BOARD

KEY SLOTS

Figs. 6

CUTTER PC BOARD

CUTTER CABLE

SHOWN INSTALLED

ROUTE THE CABLES

FROM THE CUTTER

THROUGH THE

ACCESS HOLE

Fig. 7

Page 7

CL4XXe Rotary Cutter Installation

Sato Industrial Bar Code Printers

Figs. 8

Fig. 9 Fig. 10

Label Cutter Kit Installation - Rotary Type

SLIDE THE CUTTER INTO POSITION

ON THE MOUNTING PLATE AND

SECURE WITH SCREWS/RETAINERS

LOOSEN TWO SCREWS/RETAINERS

AT THE BASE OF THE CUTTER

SECURE CUTTER BRACKET

WITH SCREW FROM LATCH

PREVIOUSLY REMOVED

ATTACH CUTTER TO THE

PRINTER PANEL WITH SCREW

SUPPLIED IN CUTTER KIT

Page 8 CL4XXe Rotary Cutter Installation

Sato Industrial Bar Code Printers

Label Cutter Kit Installation - Rotary Type

DISCONNECT THE

CABLE FROM THE

DISPLAY PANEL

PC BOARD.

DISCONNECT THE

OPPOSITE END

FROM THE

POWER SUPPLY

AT CN2

ROUTE THE CABLES FROM THE CUTTER

AND ACCESS HOLE DOWN BEHIND THE

MOTOR AND UNDER THE BELT. ATTACH THE

CONNECTOR END "CUTP" TO THE POWER

SUPPLY AT CN2

AFTER THE CABLES HAVE BEEN PROPERLY

ROUTED AND ARE CONNECTED, SECURE

THE CABLES TO THE PRINTER WALL WITH

CABLE HOLD DOWN SUPPLIED IN THE KIT

CABLE CONNECTOR FROM

CUTTER TO "CN10" ON

MAIN PC BOARD Figs. 11

ATTACH

REPLACEMENT

DOOR Fig. 12

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