Samsung DV316LEW/XAA User manual

CLOTHES DRYER

SERVICE Manual

PRODUCT IMAGE THE FEATURE OF PRODUCT

BASIC MODEL : DV316LEW/XAA

MODEL NAME : DV337AEW DV337AGW

DV337AEG DV337AGG

DV337AEL DV337AGL

DV337AER DV337AGR

(FRONTIER2-PJT)

DV328AEW DV328AGW

DV328AER DV328AGR

(FRONTIER3-PJT)

MODEL CODE : DV337AEW/X**

DV337AGW/X**

DV328AEW/X**

SUPER SIZE CAPA CITY

ENERGY SAVING

TIME SAVING

Refer tothe service manual in the GSPN (see the rear cover) for the more information.

DV328AEG/X**

DV328AER/X**

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CONTENTS

1. PRECAUTIONS

1-1. CAUTION FOR SAFETY DURING SERVICING ..............................................................................1-1

1-2. IMPORTANT SAFETY INFORMATION............................................................................................1-2

1-3. PRECAUTIONS UPON INSTALLATION ..........................................................................................1-6

2. PRODUCT SPECIFICATIONS

2-1. THE FEATURE OF PRODUCT ........................................................................................................2-1

2-2. SPECIFICATIONS OF PRODUCT ...................................................................................................2-2

2-3. OVERVIEW OF THE DRYER ...........................................................................................................2-3

2-4. THE COMPARATIVE SPECIFICATIONS OF PRODUCT ................................................................2-4

2-5. OPTION SPECIFICATIONS .............................................................................................................2-5

3. OPERATING INSTRUCTIONS AND INTALLATION

3-1. OVERVIEW OF THE CONTROL PANEL .........................................................................................3-1

3-2. CYCLE CHART.................................................................................................................................3-3

3-3. MAIN FUNCTIONS ...........................................................................................................................3-4

3-4. DESIGNATION OF MAIN COMPONENTS.......................................................................................3-6

4. ALIGNMENT AND ADJUSTMENTS

4-1. ERROR ITEMS AND DIAGNOSTIC CODES ...................................................................................4-1

4-2. TEST MODE .....................................................................................................................................4-2

5. DISASSEMBLY AND REASSEMBLY

5-1. TOOLS FOR DISASSEMBLY AND REASSEMBLY .........................................................................5-1

5-2. DISASSEMBLY.................................................................................................................................5-2

6. TROUBLESHOOTING

6-1. TROUBLE DIAGNOSIS ....................................................................................................................6-1

6-2. COMPONENT TESTING PROCEDURES........................................................................................6-3

7. EXPLODED VIEW AND PARTS LIST

7-1. ASSY-CONTROL..............................................................................................................................7-2

7-2. ASSY-DRUM.....................................................................................................................................7-6

7-3. ASSY-FRONT .................................................................................................................................7-10

7-4. ASSY-PANEL CONTROL ...............................................................................................................7-14

7-5. ASSY-MOTOR / ASSY-DUCT HEATER.........................................................................................7-18

7-6. PARTS LIST (SA others) ................................................................................................................7-22

7-7. PARTS LIST (SCREW TYPE) ........................................................................................................7-25

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CONTENTS

8. BLOCK DIAGRAM ...............................................................................................................................8-1

9. WIRING DIAGRAM ..............................................................................................................................9-1

9-1. ELECTRIC DRYER WIRING DIAGRAM...........................................................................................9-1

9-2. GAS DRYER WIRING DIAGRAM.....................................................................................................9-2

9-3. REFERENCE INFORMATION..........................................................................................................9-3

10. PCB DIAGRAM ...............................................................................................................................10-1

11. SCHEMATIC DIAGRAM .................................................................................................................11-1

12. CIRCUIT DESCRIPTIONS

12-1. OVERALL SYSTEM DIAGRAM ....................................................................................................12-1

12-2. POWER SUPPLY PART...............................................................................................................12-2

12-3. DRIVING PART.............................................................................................................................12-3

12-4. SENSING PART ...........................................................................................................................12-4

12-5. COMMUNICATION PART ............................................................................................................12-5

13. REFERENCE INFORMATION

13-1. MODEL NAME ..............................................................................................................................13-1

13-2. TERMINOLOGY............................................................................................................................13-2

13-3. CHECK THESE POINTS IF YOUR DRYER .................................................................................13-3

13-4. INFORMATION CODES ...............................................................................................................13-4

13-5. FABRIC CARE CHART.................................................................................................................13-5

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1-1

1. Precautions

1-1. Caution for safety during servicing

1. Do not allow the customer to repair the product.

The person may be injured or the product life may be shortened..

2. Execute A/S after unplugging the power supply unit.

Be careful of the electric shocks.

3. Do not plug several plugs in the same outlet.

It may cause a fire due to overheat.

4. Check for damage, pressing or burning of the power plug or outlet.

Replace it promptly if it has a problem.(It may cause the electric shocks or fire)

5. Do not clean the main body with water.

It may cause electric shocks and fire and shorten the product life)

6. The wiring of the harness shall be free from moisture and tightened during serving.

It shall not be deviated by certain impact.

7. Remove any dust or filth on the housing section,wiring section,connection section during servicing.

Protect from possible cause of fire such as the tracking,shortage etc.

8. Check for any marks of moisture on the electrical parts, harness section etc.

Replace the parts or remove the moisture..

9. Check the assembly status of the parts after servicing.

Maintain the status before servicing..

10. Pull out the power cord by holding the plug.

Be careful of electric shocks and when the cord is damaged.

11. Unplug the power plug from the outlet when the dryer is not used.

Be careful of electric shocks and fire due to the strike of lightning.

12. Do not use or store sprays or flammable materials(including gasoline,alcohol etc.)

around the dryer.

Be careful of explosions or fire due to electric sparks.

13. Do not put bowls of water or wet laundry on the dryer.

If water has penetrated into the dryer, this may cause electric shocks or fire.

14. Do not install the dryer where it will be exposed to bad weather.

It may cause electric shocks and fire and shorten the product life.

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1-2

15. Do not push the control buttons with an awl,pin, or sharp materials.

It may cause electric shocks and damage.

16. Check the wash machine is leveled horizontally and installed properly on the floor.

The vibration may shorten the product life..

1-2. Important Safety Information

To avoid risk of fire, electric shock, serious injury, or death when using your dryer, follow these basic precau-

tions:

1. Read all instructions before using dryer.

2. Install dryer according to Installation Instructions. Refer to the Grounding Instructions in the

Installation Instructions for proper grounding of the dryer.

3. Do not dry articles that have been cleaned in, washed in, soaked in, or spotted with gasoline, dry-

cleaning solvents, or other flammable or explosive substances. Vapors could ignite or explode.

4. Do not use dryer to dry clothes which have traces of any flammable substance, such as vegetable oil,

cooking oil, machine oil, flammable chemicals, thinner, etc., or anything containing wax or chemicals,

such as mops and cleaning cloths. Flammable substances may cause fabric to catch fire by itself.

5. Do not store or use gasoline or other flammable vapors and liquids near this or any other appliance.

6. Do not allow children to play on or in dryer. Close supervision of children is necessary when dryer is

used near children, a safety rule for all appliances.

7. Before dryer is removed from service or discarded, remove doors to drying compartment.

8. Do not reach into dryer if cylinder is revolving.

9. Do not install or store dryer where it will be exposed to water and/or weather.

10. Do not tamper with dryer controls.

11. Do not repair or replace any part of dryer or attempt any service, unless specifically recommended in

user-maintenance instructions or in published user-repair instructions that you understand and have

skills to carry out, if you are a consumer.

12. To reduce risk of electric shock or fire, do not use extension cords or adapters to connect dryer to

electrical power source.

13. Use the dryer only for its intended purpose, drying clothes.

14. Always disconnect dryer from electrical supply before attempting any service. Disconnect power cord by

grasping the plug, not the cord.

15. Do not use heat to dry articles containing foam rubber or similarly textured rubberlike materials.

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1-3

16. Always clean the lint filter after every load. A layer of lint in the filter reduces drying efficiency and pro

longs drying time.

17. Use only fabric softeners or products to eliminate static that are appropriate for automatic dryers.

18. Keep your dryer in good condition. Bumping or dropping dryer can damage safety features. If damage

occurs, have dryer checked by qualified service technician.

19. Replace worn power cords and/or loose plugs.

20. Do not tumble fiberglass curtains and draperies unless the label says it can be done. If they are dried, wipe

out the cylinder with a damp cloth to remove particles of fiberglass.

21. Always read and follow manufacturers instructions on packages of laundry aids. Heed all warnings or

precautions. To reduce risk of poisoning or chemical burns, keep products away from children at all times,

preferably, in a locked cabinet.

22. Never operate dryer with guards and/or panels removed.

23. Do not operate dryer with missing or broken parts.

24. Do not bypass safety devices.

25. Keep area around the exhaust opening and adjacent surrounding areas free from accumulation of

lint, dust, and dirt.

26. Interior of dryer and exhaust duct should be cleaned periodically by qualified service personnel.

27. Dryer will not operate with loading door open. DO NOT bypass door safety switch by permitting dryer to

operate with door open. Dryer will stop tumbling when door is opened. Do not use dryer if it does not stop

tumbling when door is opened or starts tumbling without pressing or turning the START mechanism.

Remove the dryer from use and call the service person.

28. Remove laundry immediately after the dryer stops.

29. ALWAYS follow the fabric care instructions supplied by the garment manufacturer.

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1-4

Electrical Service Information

Electrical Dryers

- 240 VAC, 60 Hz, 30 Amps,

3-wire or 4-wire installations

Gas Dryers

- 120 VAC, 60 Hz, 15 Amps, 3wire installa-

tions

About Ground Wires

In the event of an electrical short circuit, a

WARNING

To reduce the risk of fire, electric shock, seri-

ous injury or death, all wiring and ground-

ing must conform with the latest edition of

the National Electric Code, or the Canadian

Electrical Code, and such local regulations as

might apply. It is the customers responsibil-

ity to have the wiring and fuses checked by a

qualified electrician to make sure your home

has adequate electrical power to operate the

dryer.

WARNING

To avoid risk of personal injury or death due

to electrical shock:

- Observe all local codes and ordinances.

- Disconnect electrical power to unit

before servicing.

- Ground appliance properly.

- Check with a qualified electrician if you

are not sure this appliance is properly

grounded.

- DO NOT ground to gas line.

- DO NOT ground to cold water pipe if

pipe is interrupted by plastic, nonmetallic

gas kets, or other insulating

(nonconducting) materials.

- DO NOT modify plug on power cord.

If plug does not fit electrical outlet, have

proper outlet installed by qualified elec

trician.

- DO NOT have a fuse in the neutral or

ground circuit. A fuse in the neutral or

ground circuit could result in an electrical

shock.

- DO NOT use an extension cord with

this appliance.

- DO NOT use an adapter plug with

this appliance.

- DO NOT pinch powe cord.

WARNING

To reduce the risk of fire and exposure to

combustion gases, the dryer MUST be ex-

hausted to the outdoors.

DO NOT exhaust dryer air into a window well,

gas vent, chimney or enclosed, unventilated

area, such as an attic, wall, ceiling, crawl

space under a building or concealed space of

a building.

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1-5

Gas Dryer Power Supply

This equipment MUST be grounded. In the

event of an electrical short circuit, grounding

reduces the risk of electric shock by providing

an escape wire for the electrical current. This

unit is equipped with a cord having a ground-

ing wire with a grounding plug. The plug must

be plugged into an outlet that is properly

installed and grounded.

Consult a qualified electrician or servicer if

grounding instructions are not completely un-

derstood, or if doubt exists as to whether the

equipment is properly grounded.

Do not use an extension cord. If the prod-

uct power cord is too short, have a qualified

electrician install a three  slot receptacle.

This unit should be plugged into a separate 60

hertz circuit with the electrical rating as shown

on the serial plate.

Proper Grounding and Polarization for 120

VoltsWall Outlets

For the safety of our customers and the serv-

ice technician ALL gas dryers have a three!!

prong power cord and MUST be connected to

a properly polarized and grounded wall outlet.

This information was written for those who do

not understand grounding and polarization

of a wall outlet. A 120 VAC wall outlet must

always be wired as shown below.

Polarization-This means that the larger slot

must be neutral and the small slot must be hot

(live).

Mispolarized-The outlet is miswired so that the

larger slot is hot (live) and the smaller slot is

neutral.

Grounded -This means the round hole con-

nection is connected to ground through a

connection to the main power panel.

Ungrounded-The round hole connection is not

connected to a ground and/or the main power

panel.

Gas Connection Information

WARNING

To avoid death, personal injury or property

damage, from fire or explosion, information

in this manual must be followed exactly.

Do not store or use gasoline or other flam-

mable vapors and liquids in the vicinity of this

or any other appliance.

WHAT TO DO IF YOU SMELL GAS

- Do not try to light any appliance.

- Do not touch any electrical switch; do not

use any phone in your building.

- Immediately call your gas supplier from a

neighbor’s phone. Follow the gas suppli

er’s instructions.

- If you cannot reach your gas supplier, call

the fire department.

Installation and service must be performed

by a qualified installer, service agency or

the gas supplier.

WARNING

To reduce the risk of fire and exposure to

combustion gases, the dryer MUST be ex-

hausted to the outdoors.

DO NOT exhaust dryer air into a window well,

gas vent, chimney or enclosed, unventilated

area, such as an attic, wall, ceiling, crawl

space under a building or concealed space of

a building.

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1-6

Tools needed for installation

Hire a professional to install this dryer properly. If there is a service call performed as a result of poor setup, adjustment, and connection,

it is considered the responsibility of the installer. If you install the dryer you are responsible.

Make sure you have everything necessary for proper installation.

1. A GROUNDED ELECTRICAL OUTLET is required. See Electrical Requirements.

2. A POWER CORD for electric dryers (except Canada).

3. GAS LINES (if a gas dryer) must meet national and local codes.

4. EXHAUSTSYSTEM–mustberigidmetalorexiblestiff-walledmetalexhaustducting.

See Exhaust Requirements.

1-3. Precautions upon Installation

Control panel

Door

Pliers Cutting knife Pipe wrench

(gas only) Nut drivers

Level Phillips

Screwdriver Crescent

spanner

Duct tape

Adjustable leg

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1-7

DUCTING REQUIREMENTS

• Use a 4-inch (10.2 cm) diameter rigid aluminum or rigid galvanized steel duct.

• Do not use a smaller duct.

• Ducts larger than 4 inches (10.2 cm) in diameter can result in increased lint accumulation.

Lint accumulation should be cleaned regularly.

• Ifaexiblemetalductmustbeused,usethetypewithastiffsheetmetalwall.Donotuseaexible

 ductwithathinfoilwall.Seriousblockagecanresultiftheexiblemetalductisbenttoosharply.

• Neverinstallanytypeofexibleductinwalls,ceilings,orotherconcealedspaces.

• Keep exhaust duct as straight and short as possible.

• Securejointswithducttape.Donotusescrews.

• DO NOT EXHAUST DRYER INTO ANY WALL, CEILING, CRAWL SPACE, OR CONCEALED SPACE OF A

BUILDING, GAS VENT, OR ANY OTHER COMMON DUCT OR CHIMNEY.

THIS COULD CREATE A FIRE HAZARD FROM LINT EXPELLED BY THE DRYER.

• Plasticexibleductcankink,sag,bepunctured,reduceairow,extenddryingtimes,andaffectdryer  

operation.

• Exhaust systems longer than recommended can extend drying times, affect machine operation, and may collect lint.

• Theexhaustductshouldendwithanexhausthoodwithaswing-outdampertopreventbackdrafts

 andentryofwildlife.Neveruseanexhausthoodwithamagneticdamper.

• Thehoodshouldhaveatleast12inches(30.5cm)ofclearancebetweenthebottomofthehoodand  

 thegroundorotherobstruction.Thehoodopeningshouldpointdown.

• Never install a screen over the exhaust outlet.

• To avoid lint buildup,donotexhaustthedryerdirectlyintoawindowwell.Donotexhaustundera  

house or porch.

• Ifexhaustductworkmustrunthroughanunheatedarea,theductshouldbeinsulatedandslope 

slightlydowntowardstheexhausthoodtoreducecondensationandlintbuildup.

• Inspectandcleantheinterioroftheexhaustsystematleastonceayear.Unplugthepowercord  

before cleaning.

• Check frequently to be sure the exhaust hood damper opens and closes freely.

ELECTRIC AND GAS DRYER

Weather Hood Type

Recommended Use only for short-run installation

No. of 90°

elbows Rigid Metallic Flexible* Rigid Metallic Flexible*

0 24.4 m (80 ft.) 12.4 m (41 ft.) 22.6 m (74 ft.) 10.1 m (33 ft.)

1 20.7 m (68 ft.) 11.2 m (37 ft.) 18.9 m(62 ft.) 8.8 m (29 ft.)

2 17.4 m (57 ft.) 10.1 m (33 ft.) 15.5 m(51 ft.) 7.6 m (25 ft.)

3 14.3m (47 ft.) 9.0 m (29 ft.) 12.5 m(41 ft.) 6.5 m (21 ft.)

*Donotusenon-metallicexibleduct.

4” (10 .16 cm) 2.5” (6.35 cm)

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