Rockwell Automation PowerFlex 753 User manual

Rockwell Automation Library of Process Objects: PowerFlex

753 Drive (P_PF753)

Version 3.5

Reference Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required

to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be

impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the

use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication SYSLIB-RM044D-EN-P - February 2017 3

Table of Contents

Preface Software Compatibility and Content Revisions . . . . . . . . . . . . . . . . . . . 5

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

PowerFlex 753 Drive (P_PF753) Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Required Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Controller File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Visualization Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Controller Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

PowerFlex 753 Drive InOut Structure. . . . . . . . . . . . . . . . . . . . . . . 11

PowerFlex 753 Drive Input Structure . . . . . . . . . . . . . . . . . . . . . . . 13

PowerFlex 753 Drive Output Structure . . . . . . . . . . . . . . . . . . . . . 19

PowerFlex 753 Drive Local Configuration Tags . . . . . . . . . . . . . . 24

Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Programming Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Display Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

State Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Status/Quality Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Mode Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Alarm Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Maintenance Bypass Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Using Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Quick Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Operator Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Maintenance Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Engineering Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Diagnostics Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Diagnostic Tab (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Trends Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Alarms Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

PowerFlex 753 Drive Faceplate Help . . . . . . . . . . . . . . . . . . . . . . . . 62

4Rockwell Automation Publication SYSLIB-RM044D-EN-P - February 2017

Table of Contents

Notes:

Rockwell Automation Publication SYSLIB-RM044D-EN-P - February 2017 5

Preface

Software Compatibility and

Content Revisions

For the latest compatible software information and to download the Rockwell

Automation® Library or Process Objects, see the Product Compatibility and

Download Center at

http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.

For general library considerations, see Rockwell Automation Library of Process

Objects, publication PROCES-RM002.

Additional Resources These documents contain additional information concerning related products

from Rockwell Automation.

Table 1 - Summary of Changes

Topic Page

Visualization Files: Global Objects (.ggfx) - Process Diagnostic Objects 10

Resource Description

PlantPAx® Distributed Control System Selection Guide,

publication PROCES-SG001

Provides information to assist with equipment

procurement for your PlantPAx system.

PlantPAx Distributed Control System Reference Manual,

publication PROCES-RM001

Provides characterized recommendations for

implementing your PlantPAx system.

Rockwell Automation Library of Process Objects,

publication PROCES-RM002

Provides general considerations for the PlantPAx system

library of process objects.

FactoryTalk® View Machine Edition User Manual,

publication VIEWME-UM004

Provides details on how to use this software package for

creating an automation application.

FactoryTalk View Site Edition User Manual,

publication VIEWSE-UM006

Provides details on how to use this software package for

developing and running human-machine interface

(HMI) applications that can involve multiple users and

servers, distributed over a network.

PowerFlex®750-series Technical Data,

publication 750-TD001

Shows the specifications and certifications for the

PowerFlex 750-series AC drives.

PowerFlex 750-series AC Drives Installation Instructions,

publication 750-IN001

Explains the steps for mechanical installation and for

connecting incoming power, the motor, and basic I/O to

the PowerFlex 750-series Adjustable Frequency

AC drives.

PowerFlex 750-series AC Drives Programming Manual,

publication 750-PM001

Provides basic information to install, start up, and

troubleshoot PowerFlex 750-series Adjustable

Frequency AC Drives.

Safe Speed Monitor Option Module for PowerFlex 750-series

AC Drives Safety Reference Manual, publication 750-RM001

Explains how PowerFlex 750-series drives can be used

in Safety Integrity Level (SIL) CL3, Performance Level

[PL e], or Category (CAT) 4 applications.

PowerFlex 750-series AC Drives Reference Manual,

publication 750-RM002

Provides details on the operation, parameters

descriptions, and programming for PowerFlex

750-series AC drives.

Rockwell Automation Library of Process Objects: Common

Alarm Block (P_Alarm) Reference Manual,

publication SYSLIB-RM002

Details how to monitor an input condition to raise an

alarm. Information includes acknowledging, resetting,

inhibiting, and disabling an alarm. Generally the

P_Alarm faceplate is accessible from the Alarms tab.

6Rockwell Automation Publication SYSLIB-RM044D-EN-P - February 2017

Preface

You can view or download publications at

http:/www.rockwellautomation.com/literature/. To order paper copies of

technical documentation, contact your local Allen-Bradley distributor or

Rockwell Automation sales representative.

Rockwell Automation Library of Process Objects: Interlocks

with First Out and Bypass (P_Intlk) Reference Manual,

publication SYSLIB-RM004

Explains how to collect (sum up) the interlock

conditions that stop or de-energize a running or

energized piece of equipment or prevent it from

starting or being energized.

Rockwell Automation Library of Process Objects: Common

Mode Block (P_Mode) Reference Manual,

publication SYSLIB-RM005

Explains how to choose the Mode (owner) of an

instruction or control strategy.The Mode instruction is

usually embedded within other instructions to extend

their functionality.

Rockwell Automation Library of Process Objects: Permissives

with Bypass (P_Perm) Reference Manual,

publication SYSLIB-RM007

Details how to collect permissive conditions to start a

piece of equipment.

Rockwell Automation Library of Process Objects: Restart

Inhibit for Large Motor (P_ResInh) Reference Manual,

publication SYSLIB-RM009

Explains how to protect a large motor from damage

caused by repeated starts.

Rockwell Automation Library of Process Objects: Run Time

and Starts (P_RunTime) Reference Manual,

publication SYSLIB-RM010

Explains how to accumulate the total run time and

count of starts for a motor or other equipment.

Resource Description

Rockwell Automation Publication SYSLIB-RM044D-EN-P - February 2017 7

PowerFlex 753 Drive (P_PF753)

The P_PF753 (PowerFlex 753 Drive) object is used to operate one variable-speed

motor by using a PowerFlex 753 AC variable frequency drive in various modes,

and monitoring for fault conditions. The global objects and following faceplate

are examples of the graphical interface tools for this Add-On Instruction.

Guidelines Use this instruction when you need to operate a motor connected to a

PowerFlex 753 variable frequency AC drive that is communicating with the

controller over an EtherNet/IP network.

This instruction is designed to work with the PowerFlex 753 drive and a

20-COMM-E EtherNet communication module.

Do not use this instruction in these situations:

•You need to operate a single-speed motor (running and stopped only). Use

the P_Motor instruction instead.

•You need to operate a two-speed motor (fast, slow, and stopped only). Use

the P_Motor2Spd instruction instead.

•You need to operate a simple reversing motor (forward, reverse, and

stopped only). Use the P_MotorRev instruction instead.

•You need to operate a motor with multiple discrete speeds. You need

specific logic for this motor. The P_PF753 instruction is designed for

motors with continuously variable (analog) speed, not multiple discrete

speed selections. You can use the P_D4SD or P_nPos instruction for

motors with multiple discrete speeds.

Add-On Instruction

Global Objects

Faceplate

8Rockwell Automation Publication SYSLIB-RM044D-EN-P - February 2017

PowerFlex 753 Drive (P_PF753)

•If your PowerFlex 753 drive uses the 20-750-ENETR EtherNet interface,

use the P_PF755 instruction instead. The PowerFlex 753 drive with the

20-750-ENETR interface uses the same interface data structures as the

PowerFlex 755 drive, giving you more data.

•If you are using a drive other than the PowerFlex 523, 525, 753, or 755,

drive, use the P_VSD (generic variable-speed drive) instruction instead.

Functional Description The P_PF753 instruction provides the following capabilities:

•Ownership of the drive through the standard P_Mode Add-On

Instruction and modes.

•Ability to start and stop the drive and motor, control the drive speed (via

speed reference), and monitor the drive run status and speed feedback to

verify the drive is running or stopped. Provides alarms and drive shutdown

for Fail to Start and Fail to Stop if the feedback does not follow the

commanded state within a configured amount of time.

•Reading from the drive, the instruction displays drive faults, drive alarms,

conditions that inhibit starting the drive, drive predictive maintenance

data, and general drive status data.

•Ability to read a fault code from the drive and provide descriptive text of

fault codes.

•Indication of Accelerating, Decelerating, At Speed, Warning, or Alarm

status as received from the drive.

•Optional capability to support reversing drives, with commands for

forward and reverse rotation, and display of actual rotation direction.

•Input and alarm for a drive fault condition and an output to send a drive

fault reset to the drive. Provides a configurable time to pulse the drive fault

reset output when a reset command is received.

•Permissives (bypassable and non-bypassable), which are conditions that let

a drive start, and Interlocks (bypassable and non-bypassable), which are

conditions that stop the drive as well as prevent starting. Provides an alarm

when an Interlock stops the drive. Provides maintenance personnel the

capability to bypass the bypassable Permissives and Interlocks.

•Maintenance personnel have the capability to disable (soft lock out) the

drive. This capability is not a substitute for hard lockout/tagout (LOTO)

procedures.

•Monitor an I/O fault input, and alarm on an I/O fault. The I/O fault

condition can optionally de-energize the outputs to the drive, requiring

a reset.

•In Override mode, provides an override state input that determines if the

override is to run or stop the drive (default = stop), and, if the drive is to

run, an override speed reference and direction.

Rockwell Automation Publication SYSLIB-RM044D-EN-P - February 2017 9

PowerFlex 753 Drive (P_PF753)

•Provides simulation capability. Outputs to the drive are kept de-energized,

but the object can be manipulated as if a working drive were present,

including a basic ramp-up of speed feedback value on starting and ramp-

down on stopping. The simulated ramp-up-to-speed time is configurable.

This capability is often used for activities such as system testing and

operator training.

Required Files Add-On Instructions are reusable code objects that contain encapsulated logic

that can streamline implementing your system. This lets you create your own

instruction set for programming logic as a supplement to the instruction set

provided natively in the ControlLogix® firmware. An Add-On Instruction is

defined once in each controller project, and can be instantiated multiple times in

your application code as needed.

Controller File

The P_PF753_3_5-00_RUNG.L5X rung import must be imported into the

controller project to be used in the controller configuration. The service release

number (boldfaced) can change as service revisions are created.

Visualization Files

This Add-On Instruction has associated visualization files that provide a

common user interface. These files can be downloaded from the Product

Compatibility and Download Center at

http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.

Images are external graphic files that can be used in displays. They must be

imported for FactoryTalk View to make use of them.

When PNG files are imported, they are renamed by FactoryTalk View with

a .bmp file extension, but retain a .png format.

IMPORTANT The visualization file dependencies require Process Library content imports to

occur in a specific order as reflected in the following tables:

•Images

•Global Objects

•Standard Displays

•HMI Tags

•Macros

Table 2 - Visualization Files: Images (.png)

FactoryTalk View SE Software FactoryTalk View ME Software Description

All .png files in the images folder All .png files in the images folder Thesearethe common icons usedin the global objects and

standard displays for all Process Objects.

10 Rockwell Automation Publication SYSLIB-RM044D-EN-P - February 2017

PowerFlex 753 Drive (P_PF753)

The Global Object files (.ggfx file type) in the following table are Process Library

display elements that are created once and referenced multiple times on multiple

displays in an application. When changes are made to a Global Object, all

instances in the application are automatically updated.

The Standard Display files (.gfx file type) in the following table are the Process

Library displays that you see at runtime.

Table 3 - Visualization Files: Global Objects (.ggfx)

FactoryTalk View SE Software FactoryTalk View ME Software Description

(RA-BAS) Common Faceplate Objects (RA-BAS-ME) Common Faceplate Objects Global objects used on process object faceplates.

(RA-BAS) P_VSD Graphics Library (RA-BAS-ME) P_VSD Graphics Library Drive global object device symbols used to build

process graphics.

(RA-BAS) Process Alarm Objects (RA-BAS-ME) Process Alarm Objects Global objects used for managing alarms on process

object faceplates.

(RA-BAS) Process Diagnostic Objects (RA-BAS-ME) Process Diagnostic Objects Diagnostic global objects used on process object

faceplates.

(RA-BAS) Process Faceplate Motor Objects (RA-BAS-ME) Process Faceplate Motor Objects Motor global objects used on process object faceplates.

(RA-BAS) Process Help Objects (RA-BAS-ME) Process Help Objects Global objects used for all process objects help displays.

(RA-BAS) Process Interlock Objects (RA-BAS-ME) Process Interlock Objects Global objects used for managing interlocks and

permissives on process object faceplates.

(RA-BAS) Process Mode Objects (RA-BAS-ME) Process Mode Objects Global objects used for managing modes on process

object faceplates.

Table 4 - Visualization Files: Standard Displays (.gfx)

FactoryTalk View SE Software FactoryTalk View ME Software Description

(RA-BAS) Common-AnalogEdit N/A Faceplate used for analog input data entry.The FactoryTalk

View ME faceplates use the native analog input data entry

so no file is required.

(RA-BAS) P_Alarm-Faceplate (RA-BAS-ME) P_Alarm-Faceplate The faceplate that is used for managing alarms for

the object.

(RA-BAS) P_Alarm-Help (RA-BAS-ME) P_Alarm-Help Alarm Help information that is accessed from the

P_AIarm faceplate.

(RA-BAS) P_Mode-Config (RA-BAS-ME) P_Mode-Config The Configuration Display used to configure the

P_Mode object.

(RA-BAS) P_Mode-Help (RA-BAS-ME) P_Mode-Help Mode Help information that is accessed from the

Help faceplate.

(RA-BAS) P_PF753-Faceplate (RA-BAS-ME) P_PF753-Faceplate The faceplate that is used for the object

(RA-BAS) P_PF753-Quick (RA-BAS-ME) P_PF753-Quick The Quick display that is used for the object

(RA-BAS) P_Intlk-Faceplate (RA-BAS-ME) P_Intlk-Faceplate Optional

The interlock faceplate used for the object.

Use this file if your Discrete Output has an associated

P_Intlk object and you enable navigation to its faceplate

from the Discrete Output faceplate.

(RA-BAS) P_Perm-Faceplate (RA-BAS-ME) P_Perm-Faceplate Optional

Permissive faceplate that is used for the object

Use this file if your object has an associated P_Perm object

and you enable navigation to the P_Perm faceplate from

the object faceplate.

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