Prorack K604 User manual

K604

Fitting Kit

EN Fitting Instructions for Basic Carrier

x 4 x 2 x 2 x 1

x 1 x 2

Revision No: 4D 1

Fitting Kit K604

MAX kgs (lbs)

W/P WHD

Kia

Optima , 4dr Sedan 11-+ CN 45 kgs (99 lbs) 45 kgs (99 lbs)

Optima , 4dr Sedan 11-15 NZ 45 kgs (99 lbs) 45 kgs (99 lbs)

Optima , 4dr Sedan 11-15 AU 45 kgs (99 lbs) 45 kgs (99 lbs)

Optima , 4dr Sedan 11-15 US 45 kgs (99 lbs) 45 kgs (99 lbs)

Optima , 4dr Sedan 11-15 EU 45 kgs (99 lbs) 45 kgs (99 lbs)

Fitting Kit EN

K604

First Time Installation

●Remove parts from inside the package and

check. Contact your dealer if any parts are

missing or damaged.

●This kit fits type A, B, C and D.

●These instructions show type A crossbar

fitted. They also apply to type B, C and D.

NOTE: Clamp images in these instructions may

not be representative of the clamps in this kit

Fitting Kit EN

K604

●Use keys to remove covers.

●Use hex screwdriver to reverse adjusting

screw 10 turns.

●Press adjusting screw and pull crossbar

legs out. Refer to the crossbar instructions

for crossbar adjustment method.

●Ensure each end of the crossbar is

adjusted equally.

Fitting Kit EN

K604

●Remove locking screw.

●Apply protective strip as shown.

Trim if required.

●It is important to put the clamps in the

correct position on the vehicle.

●Letters refer to the part numbers stamped

on clamps.

●Clamp Part Number:

A = 859B

B = 860A

Fitting Kit EN

K604

●Attach clamp to each leg. NOTE; clamps

may have labels showing their positions on

the vehicle (For example; "Front Right").

●Refit locking screw so that it goes through

the hole in the clamp. Do not begin to

tighten the locking screw.

●Refer to the underside of the pad for the

part number.

Fitting Kit EN

K604

●It is important to put the pads in the correct

position on the vehicle.

●Letters refer to the pad part numbers and

position.

●Pad Part Number:

A = 11-04-244

B = 11-04-256

C = 11-04-257

●Fit rubber pads (supplied with fitting kit) to

foot. Pad may vary in shape to that shown.

●Make sure the pad fits into the holes

underneath the foot.

Fitting Kit EN

K604

Fitment

●Clamps directly to edge of roof under the

doors

●Please check the rear of this manual for

information relating specifically to your

vehicle.

●Place crossbar on vehicle. Minimum

recommended spacing between the bars is

700mm (27 1/2") (unless otherwise stated).

●Adjust the legs on the crossbar so that they

are positioned equally from the ends of the

crossbar, and the clamps engage firmly on

the body work of the vehicle.

●Tighten adjusting screw to 5 Nm (3.7 ft lb)

hand tight.

Fitting Kit EN

K604

●Tighten locking screw on both legs evenly.

●Check crossbar is securely attached to the

vehicle.

●Use keys to fit and lock covers

Fitting Kit EN

K604

CAUTION: Recheck all fasteners immediately after

a load is applied to the crossbars.

Regularly check screws are tight.

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