Prorack K199 User manual

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1

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K199

Fitting Kit

EN Fitting Instructions for Basic Carrier

x 4 x 4 x 4

Revision No: 9I 1

Fitting Kit K199

MAX kgs (lbs)

W/P WHD

Mazda

BT-50 Crew Cab, 4dr Ute 07-12 EU 75 kgs (165 lbs) 75 kgs (165 lbs)

BT-50 Dual Cab, 4dr Ute 07-12 ZA 75 kgs (165 lbs) 75 kgs (165 lbs)

BT-50 Dual Cab, 4dr Ute Nov 06-Oct 11 AU 75 kgs (165 lbs) 75 kgs (165 lbs)

BT-50 Dual Cab, 4dr Ute Nov 06-Oct 11 NZ 75 kgs (165 lbs) 75 kgs (165 lbs)

BT-50 Freestyle Cab, 4dr Ute 06-11 ZA 50 kgs (110 lbs) 50 kgs (110 lbs)

BT-50 Freestyle Cab, 4dr Ute Nov 06-Oct 11 NZ 50 kgs (110 lbs) 50 kgs (110 lbs)

BT-50 Freestyle Cab, 4dr Ute Nov 06-Oct 11 AU 50 kgs (110 lbs) 50 kgs (110 lbs)

BT-50 Single Cab, 2dr Ute 06-11 EU 25 kgs (55 lbs) 25 kgs (55 lbs)

BT-50 Single Cab, 2dr Ute 06-11 ZA 25 kgs (55 lbs) 25 kgs (55 lbs)

BT-50 Single Cab, 2dr Ute Nov 06-Oct 11 AU 25 kgs (55 lbs) 25 kgs (55 lbs)

BT-50 Single Cab, 2dr Ute Nov 06-Oct 11 NZ 25 kgs (55 lbs) 25 kgs (55 lbs)

Ford

Ranger Crew Cab, 4dr Ute Nov 06-11 NZ 75 kgs (165 lbs) 75 kgs (165 lbs)

Ranger Crew Cab, 4dr Ute Nov 06-11 AU 75 kgs (165 lbs) 75 kgs (165 lbs)

Ranger Single Cab, 2dr Ute 06-11 AU 25 kgs (55 lbs) 25 kgs (55 lbs)

Ranger Single Cab, 2dr Ute 06-11 NZ 25 kgs (55 lbs) 25 kgs (55 lbs)

Ranger Single Cab, 2dr Ute 06-11 ZA 25 kgs (55 lbs) 25 kgs (55 lbs)

Ranger Single Cab, 2dr Ute 06-11 EU 25 kgs (55 lbs) 25 kgs (55 lbs)

Ranger Super Cab, 4dr Ute 06-11 AU 50 kgs (110 lbs) 50 kgs (110 lbs)

Ranger Super Cab, 4dr Ute 06-11 NZ 50 kgs (110 lbs) 50 kgs (110 lbs)

Ranger Super Cab, 4dr Ute 06-11 ZA 50 kgs (110 lbs) 50 kgs (110 lbs)

2

Fitting Kit K199

X

A B C 1 2 3

BT-50 Crew Cab, 4dr Ute 07-12 (EU) -270mm 550mm - 863mm 857mm -

-10 -5/8ths" 21 5/8ths" - 34" 33 3/4ths" -

BT-50 Dual Cab, 4dr Ute 07-12 (ZA) -270mm 550mm - 863mm 857mm -

-10 -5/8ths" 21 5/8ths" - 34" 33 3/4ths" -

BT-50 Dual Cab, 4dr Ute Nov 06-Oct 11 (AU) -270mm 550mm - 863mm 857mm -

-10 -5/8ths" 21 5/8ths" - 34" 33 3/4ths" -

BT-50 Dual Cab, 4dr Ute Nov 06-Oct 11 (NZ) -270mm 550mm - 863mm 857mm -

-10 -5/8ths" 21 5/8ths" - 34" 33 3/4ths" -

BT-50 Freestyle Cab, 4dr Ute 06-11 (ZA) -300mm 400mm - 863mm 857mm -

-11 -13/16ths" 15 3/4ths" - 34" 33 3/4ths" -

BT-50 Freestyle Cab, 4dr Ute Nov 06-Oct 11 (NZ) -300mm 400mm - 863mm 857mm -

-11 -13/16ths" 15 3/4ths" - 34" 33 3/4ths" -

BT-50 Freestyle Cab, 4dr Ute Nov 06-Oct 11 (AU) -300mm 400mm - 863mm 857mm -

-11 -13/16ths" 15 3/4ths" - 34" 33 3/4ths" -

BT-50 Single Cab, 2dr Ute 06-11 (EU) -160mm - - 856mm - -

-6 -5/16ths" - - 33 11/16ths" - -

BT-50 Single Cab, 2dr Ute 06-11 (ZA) -160mm - - 856mm - -

-6 -5/16ths" - - 33 11/16ths" - -

BT-50 Single Cab, 2dr Ute Nov 06-Oct 11 (AU) -160mm - - 856mm - -

-6 -5/16ths" - - 33 11/16ths" - -

BT-50 Single Cab, 2dr Ute Nov 06-Oct 11 (NZ) -160mm - - 856mm - -

-6 -5/16ths" - - 33 11/16ths" - -

Ranger Crew Cab, 4dr Ute Nov 06-11 (NZ) -270mm 550mm - 863mm 857mm -

-10 -5/8ths" 21 5/8ths" - 34" 33 3/4ths" -

Ranger Crew Cab, 4dr Ute Nov 06-11 (AU) -270mm 550mm - 863mm 857mm -

-10 -5/8ths" 21 5/8ths" - 34" 33 3/4ths" -

Ranger Single Cab, 2dr Ute 06-11 (AU) -160mm - - 856mm - -

-6 -5/16ths" - - 33 11/16ths" - -

Ranger Single Cab, 2dr Ute 06-11 (NZ) -160mm - - 856mm - -

-6 -5/16ths" - - 33 11/16ths" - -

3

Fitting Kit K199

Ranger Single Cab, 2dr Ute 06-11 (ZA) -160mm - - 856mm - -

-6 -5/16ths" - - 33 11/16ths" - -

Ranger Single Cab, 2dr Ute 06-11 (EU) -160mm - - 856mm - -

-6 -5/16ths" - - 33 11/16ths" - -

Ranger Super Cab, 4dr Ute 06-11 (AU) -300mm 400mm - 863mm 857mm -

-11 -13/16ths" 15 3/4ths" - 34" 33 3/4ths" -

Ranger Super Cab, 4dr Ute 06-11 (NZ) -300mm 400mm - 863mm 857mm -

-11 -13/16ths" 15 3/4ths" - 34" 33 3/4ths" -

Ranger Super Cab, 4dr Ute 06-11 (ZA) -300mm 400mm - 863mm 857mm -

-11 -13/16ths" 15 3/4ths" - 34" 33 3/4ths" -

4

Fitting Kit EN

K199

First Time Installation

●Remove parts from inside the package and

check. Contact your dealer if any parts are

missing or damaged.

●This kit fits type A, B, C and D.

●These instructions show type A crossbar

fitted. They also apply to type B, C and D.

NOTE: Clamp images in these instructions may

not be representative of the clamps in this kit

5

Fitting Kit EN

K199

●Use keys to remove covers.

●Use hex screwdriver to reverse adjusting

screw 10 turns.

●Press adjusting screw and pull crossbar

legs out. Refer to the crossbar instructions

for crossbar adjustment method.

●Ensure each end of the crossbar is

adjusted equally.

6

Fitting Kit EN

K199

●Remove locking screw.

●Apply protective strip as shown.

Trim if required.

●Attach clamp to each leg. NOTE; clamps

may have labels showing their positions on

the vehicle (For example; "Front Right").

7

Fitting Kit EN

K199

●Refit locking screw so that it goes through

the hole in the clamp. Do not begin to

tighten the locking screw.

●Fit rubber pads (supplied with fitting kit) to

foot.

●Make sure the pad fits into the holes

underneath the foot.

8

Fitting Kit EN

K199

Fitment

●Place crossbar on vehicle. Minimum

recommended spacing between the bars is

700mm (27 1/2") (unless otherwise stated).

●Clamps over rubber door frame mouldings.

●Please check the front of this manual for

information relating specifically to your

vehicle.

●Adjust the legs on the crossbar so that they

are positioned equally from the ends of the

crossbar, and the clamps engage firmly on

the body work of the vehicle.

●Tighten adjusting screw to 2 Nm (1.5 ft lb)

hand tight.

9

Fitting Kit EN

K199

●Tighten locking screw on both legs evenly,

2.5 Nm (1.8 ft lb).

●Check crossbar is securely attached to the

vehicle.

●Use keys to fit and lock covers

10