Parker 890CS Instruction manual

890

Quickstart

Manual

890CS/CD (Common Bus) Drives

Frames B, C & D with STO SIL3/PLe

HA501027U000 Issue 1

All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any

form or by any means to persons not employed by a Parker Hannifin Ltd., Automation Group, SSD Drives

Europe without written permission from Parker Hannifin Ltd., Automation Group, SSD Drives Europe. Although

every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to

make amendments or correct omissions. Parker Hannifin Ltd., Automation Group, SSD Drives Europe cannot

accept responsibility for damage, injury, or expenses resulting there from.

Page 2

C o n t e n t s

Page

Safety...................................................................................................................................................................... 3

Hazards to Personnel 3

Application Risk 3

•Risk Assessment 4

•Accessibility 4

•Protective Insulation 4

•RCDs 4

Introduction........................................................................................................................................................... 5

About this QuickStart 5

•SSD_Rail 6

Installation............................................................................................................................................................. 7

Dimensions 8

•Ventilation 8

•Environmental Conditions 8

Overview................................................................................................................................................................ 9

890CS Power Connections .............................................................................................................................. 10

890CD Power Connections .............................................................................................................................. 11

SSD_Rail Connections...................................................................................................................................... 12

•Busbar Installation 12

890CS Control Connections ............................................................................................................................ 13

890CD Control Connections ............................................................................................................................ 14

890CD Feedback Connections........................................................................................................................ 15

Drive Start-up...................................................................................................................................................... 16

Before Applying Power: 16

Powering-up the 890CS 17

Powering-up each 890CD 17

890CD Set-up ...................................................................................................................................................... 17

Motor Data 17

Quick Setup Parameters 18

Autotune 18

Running in Local 19

Running in Remote 19

Appendix A: Using the 6511 Keypad ............................................................................................................. 20

The Menu Structure 21

•890CS 21

•890CD 22

Appendix B: Using the 6901 Keypad.................................................................................................................... 23

The Menu Structure 24

•890CD 24

•890CS 25

Appendix C: Analog and Digital I/O................................................................................................................ 26

890CD Control Connections 26

890CD Control Terminals 27

890SD Control Terminals 28

890CS Control Terminals 28

890CS Control Terminals 29

Appendix D: Electrical Ratings ....................................................................................................................... 30

890CS Common Bus Supply 30

890CD Common Bus Drive 31

Page 3

Safety

IMPORTANT

Please read this information BEFORE installing the equipment.

Hazards to Personnel

WARNING

This equipment can endanger life through rotating machinery and high voltages. Failure

to observe the following will constitute an ELECTRICAL SHOCK HAZARD.

Metal parts may reach a temperature of 70 degrees Centigrade in operation.

Before working on the equipment, ensure isolation of the mains supply from terminals

L1, L2 and L3. The equipment contains high value capacitors which discharge slowly after

removal of the mains supply. Wait for at least 3 minutes for the dc link terminals (DC+ and

DC-) to discharge to safe voltage levels (<50V). Measure the DC+ and DC- terminal

voltage with a meter to confirm that the voltage is less than 50V.

Do not apply external voltage sources (mains supply or otherwise) to any of the braking

terminals (DBR+, DBR-, DC+, INT or EXT).

Application Risk

The specifications, processes and circuitry described herein are for guidance only

and may need to be adapted to the user's specific application.

Parker SSD Drives does not guarantee the suitability of the equipment described in

the Manual for individual applications.

This manual is for anyone

installing, operating and

servicing this unit.

Page 4

Risk Assessment

Under fault conditions, power loss or other operating conditions not intended, the

equipment may not operate as specified. In particular:

•The motor speed may not be controlled

•The direction of rotation of the motor may not be controlled

•The motor may be energized

If the STO feature of the 890 drive is to be used, the user must undertake a risk

assessment for the application. The user must then verify that their design, which

includes the 890 drive, satisfies the Performance Level (PL) or Safety Integrity Level

(SIL) required by the risk assessment.

Under no circumstances must the STO feature be used without first reading and fully

understanding chapter 6 (Safe Torque Off) of the Engineering Reference Manual. All

safety warnings therein must be observed.

Accessibility

All live power terminals are IP20 rated only, since the equipment is intended to be

installed within a normally-closed cubicle or enclosure, which itself requires a tool to

open.

Protective Insulation

•All control and signal terminals are SELV, i.e. protected by double insulation.

Ensure all wiring is rated for the highest system voltage.

NOTE Thermal sensors contained within the motor must be single/basic insulated.

•All exposed metalwork in the Drive is protected by basic insulation and bonding to

a safety earth.

RCDs

Not recommended for use with this product. Where their use is mandatory, use only

Type B RCDs (EN61009).

Caution

This is a product of the restricted sales distribution class according to IEC 61800-3. It

is designated as “professional equipment” as defined in EN61000-3-2. Permission of

the supply authority shall be obtained before connection to the low voltage supply.

Page 5

Introduction

The 890 Common Bus units are designed for speed control of standard ac 3-phase motors. The

common bus scheme consists of one 890CS (Common Bus Supply) and one or more 890CD

(Common Bus Drives).

3-phase power is supplied to the 890CS. Power (DC) is bussed from the 890CS to all 890CDs using

the SSD_Rail busbar system. A motor is connected to each 890CD unit.

•Control the system remotely using configurable analogue and digital inputs and outputs.

•Control the 890CD locally using the 6511 Keypad.

•Use the Design System Explorer Configuration Tool (DSE 890) to give access to 890CD

parameters, diagnostic messages, trip settings and application programming.

•Fit Options to the 890CD to give serial communications and closed loop speed control.

IMPORTANT

Motors used must be suitable for Inverter duty.

About this QuickStart

This QuickStart will:

•Familiarise you with the terminals and operation of the unit.

•Provide

*basic installation details and a quick set-up procedure.

•Show you how to Autotune the 890CD and start the motor.

* Because the 890 is a system product and we have no knowledge of your application, we detail

the quickest way to power-up the drive using a simple earthing scheme with minimal control

wiring. Refer to the full Engineering Reference Manual for items not covered in this QuickStart.

Provided with every 890 unit is a:

zQuickstart

zCompact disk containing the Engineering Reference Manual and DSE Configuration Tool

z890 Installation Kit and instruction leaflet

z6511 Keypad

zCustomer-ordered Options

This QuickStart assumes that:

•You are a qualified technician with experience of installing this type of equipment.

•You are familiar with the relevant standards and Local Electric Codes (which take precedence).

•You have read and understood the Safety information provided at the front of this QuickStart.

•You realise that this guide contains only basic information and that you may need to refer to the

Engineering Reference Manual to complete your installation.

•You are not using the Safe Torque Off (STO) feature of this product and that you will disable it as

instructed in this QuickStart manual.

Safety Note – Use of the STO feature requires full compliance with the STO chapter 6 of the

Engineering Reference Manual to which the user must first refer.

Page 6

SSD_Rail

Since the height and depth of every module is the same, it is very convenient to assemble drives of

varying frame sizes into one common bus system. Typically they are installed side-by-side.

SSD_Rail is an innovative busbar system that connects the DC+ and DC- terminals of all drives on a

common bus without the use of wire.

Page 7

Installation

A simplified installation is shown below. This installation is not EMC compliant. For European

installations and countries with EMC legislation refer to the 890 Engineering Reference Manual,

Appendix C.

KEY

B Back-plate

C Cubicle

Supply

Protective

Earth/Ground

K Motor

(M1, M2, M3)

3∅Power

Supply Cable

(L1, L2, L3)

P Fuse or circuit

breaker

R AC Line

Reactor

T Control Wiring

Terminals

890 Installation Kit

The 890 Installation Kit is shown in the diagram attached to the bottom of

the 890CD units. It can also be fixed to the top of the unit.

The kit provides several options for earth/ground connections. It also

includes the brackets for DIN rail mounting the unit. Refer to the instructions

in the kit and use the appropriate parts.

* Permanent Earthing

The unit must be permanently earthed according to EN 50178: A cross-

section conductor of at least 10mm² is required. This can be achieved either

by using a single conductor (PE) or by laying a second conductor though

separate terminals (PE2 where provided) and electrically in parallel.

Page 8

Dimensions

Dimensions are in millimeters (X: Power Bracket - 890 Installation Kit, Y: Control Bracket)

The units must be installed in a cubicle. Mount the drive using the keyholes and slots or on a 35mm

DIN rail using the 890 Installation Kit supplied.

IMPORTANT:

The 890CS Common Bus Supply is normally mounted to the left of the 890CD

Common Bus Drive(s). However, for 890CS Frame D, mount the 890CS between the

890CD units to share the load evenly if the total current draw on the DC busbar will

exceed 140A. Connect to the left and right busbar terminals separately. The busbar is

rated for operation at 140A. Do not exceed 140A.

Ventilation

The drives can be mounted side-by-side with no clearance. A minimum

of 150mm (6 inches) free-air space must be allowed at the top and

bottom of each drive. If mounting drives above or below other

equipment, the top and bottom distances should be added for overall

clearance between drives.

Environmental Conditions

Operating ambient temperature 0°C to 45°C (32°F to 113°F)

Enclosure rating IP20 – UL(cUL) Open type

Atmosphere Dust free, non flammable, non-corrosive, <85% humidity,

non-condensing

Page 9

Overview

Page 10

890CS Power Connections

•An External Braking Resistor is optional. Connect

it between DBR+ and DBR- for high inertial loads.

We recommend using a thermal overload switch to

protect the braking circuit.

DO NOT apply external voltage sources (mains suppl

or otherwise) to the braking terminals.

•Connect 3-phase power in any order to L1, L2, L3.

Maximum wire sizes:

Frame B1: 10mm2/8AWG

Frame B2: 16mm2/4AWG

Frame D1: 50mm2/ 1/0AWG

Frame D2: 95mm2/ 4/0AWG

•A 3% line reactor MUST be fitted.

•Use branch circuit protection (circuit breaker

and/or fuses)

Refer to Appendix D for Drive rating details

1 •Connect the earth/ground wire to the

bottom ground bracket.

Maximum wire sizes:

Frame B1: 10mm2/8AWG

Frame B2: 16mm2/4AWG

Frame D1: 50mm2/ 1/0AWG

Frame D2: 95mm2/ 4/0AWG

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