Parker CHELSEA User manual

Bulletin HY25-1650-M1/US

Owner’s Manual

Electronic

Overspeed Control

Effective: January 2011

Supercedes: HY25-1650-M1/US

October 2010

Parker Hanniﬁn Corporation

Chelsea Products Division

Olive Branch, MS 38654 USA

IIII

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR

RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.

This document and other information from Parker-Hanniﬁn Corporation, its subsidiaries and authorized distributors

provide product or system options for further investigation by users having technical expertise.

The user, through its own analysis and testing, is solely responsible for making the ﬁnal selection of the system and

components and assuring that all performance, endurance, maintenance, safety and warning requirements of the

application are met. The user must analyze all aspects of the application, follow applicable industry standards, and

follow the information concerning the product in the current product catalog and in any other materials provided from

Parker or its subsidiaries or authorized distributors.

To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based

upon data or speciﬁcations provided by the user, the user is responsible for determining that such data and

speciﬁcations are suitable and sufﬁcient for all applications and reasonably foreseeable uses of the components

or systems.

WARNING — User Responsibility

The items described in this document are hereby offered for sale by Parker Hanniﬁn Corporation, its subsidiaries or its

authorized distributors. This offer and its acceptance are governed by the provisions stated in the “Offer of Sale”.

Offer of Sale

The Chelsea®Power Take-Off or its components shipped with this owner’s manual may be manufactured under one

or more of the following U.S. patents:

4610175 5228365 4597301 5645363 6151975 6142274 6260682 7159701 B2 7510064

US7690450 B2

Other patents pending.

Patent Information

Parker Hanniﬁn Corporation

Chelsea Products Division

Olive Branch, MS 38654 USA

III

Bulletin HY25-1650-M1/US

Contents

Owner’s Manual

Electronic Overspeed Control

III

General Safety Information

Safety Information............................................................................1

Foreword..........................................................................................2

Installation Instructions

The Control......................................................................................3

Installation P.T.O. Components ........................................................4

Wiring the Control Unit ....................................................................5

Electronic Overspeed (E.O.C.) Installation Sketch for 270,

271,800 and 852 Series (Allison) ....................................................6

Electronic Overspeed (E.O.C.) Installation Sketch for 230

and 231 Series 12 and 24 Volt.........................................................7

Electronic Overspeed (E.O.C.) Installation Sketch for 885 Series

12 and 24 Volt..................................................................................8

Electronic Overspeed (E.O.C.) Installation Sketch for 270 Series

12 and 24 Volt..................................................................................9

Electronic Overspeed (E.O.C.) Installation Sketch for 270

and 271 Series (Allison 1000, 2000/2400) ....................................10

Electronic Overspeed (E.O.C.) Installation Sketch for 230

and 231 Series 12 and 24 Volt (Allison 1000, 2000/2400).............11

Electronic Overspeed (E.O.C.) Installation Sketch for 277, 278

and 859 Series for Allison (SK-472) ..............................................12

Electronic Overspeed (E.O.C.) Installation Sketch for 277, 278

and 859 Series for Caterpillar (SK-473) ........................................13

Electronic Overspeed (E.O.C.) Installation Sketch for 247 Series . 14

247 Series Wiring Chart ................................................................15

Electronic Overspeed (E.O.C.) Installation Sketch for 890 Series . 16

Electronic Overspeed (E.O.C.) Installation Sketch for 248 Series . 17

248 Series Wiring Chart ................................................................18

Control Adjustment Instructions.......................................................19-21

Operating Instructions .....................................................................22-23

Troubleshooting ....................................................................................24

P.T.O. Maintenance ...............................................................................25

Offer of Sale .........................................................................................27

Parker Hanniﬁn Corporation

Chelsea Products Division

Olive Branch, MS 38654 USA

Parker Hanniﬁn Corporation

Chelsea Products Division

Olive Branch, MS 38654 USA

Bulletin HY25-1650-M1/US

General Information

Owner’s Manual

Electronic Overspeed Control

WARNING: Before selecting or using this product, it is important that

you read and follow the product warnings and instructions in the Owner’s

Manual.

WARNING: Failure or improper use of the Parker Chelsea Electronic

Overspeed Control, Power Take-Offs (P.T.O.s) or related accessories can

cause death, personal injury and property damage. Possible consequences

of failure or improper use of these products include but are not limited to the

following:

•Operators,bystandersorequipmentbeingcrushed,impactedorcaused

to fall due to the sudden, inadvertent, unintended, uncontrolled or

unexpected movement, stopping or starting of devices such as lifts,

hoists, blowers, augers or pumps which are driven by a P.T.O. This can

occur when the P.T.O. is improperly or unexpectedly engaged or

disengaged.

•Rotatingshaftinjuriesresultingfromskin,hands,clothing,hairorthelike

getting caught in the rotating shaft connected to a P.T.O. or the rotating

portion of the equipment driven by the P.T.O.

WARNING: Always remember to disengage the P.T.O. when the driven

equipment is not in operation.

WARNING: When the Parker Chelsea Electronic Overspeed

Control is set up in Auto Re-engagement Mode, the P.T.O. will

automatically engage when the engine RPM reaches the lower preset point

thus causing the driven equipment to become operable. The vehicle or

equipment operator must therefore make certain that other persons and

property are not in a position to be crushed, impacted, caused to fall or

otherwise injured when re-engagement occurs.

WARNING: Original equipment manufacturers incorporating the Parker

Chelsea Electronic Overspeed Control into their equipment must undertake a

failure mode and effect analysis (FMEA) to identify potential hazards created

by the Automatic Re-engagement Mode. They must then incorporate fail safe

designs into their equipment to protect operators, other persons and property

from injury associated with unexpected disengagement or re-engagement of

the P.T.O.

Safety Information

These instructions are for your safety and the safety of the end user. Read

them carefully until you understand them.

General Safety Information

Parker Hanniﬁn Corporation

Chelsea Products Division

Olive Branch, MS 38654 USA

What It Is

The Chelsea Electronic Overspeed Control (E.O.C.) is an electronic

controller that prevents the Power Take-Off and driven equipment from being

operated at excessive speeds. This is done by automatically disengaging the

Power Take-Off whenever a pre-set overspeed R.P.M. is exceeded.

How It Works

The Chelsea Electronic Overspeed Control (E.O.C.) energizes the solenoid

valve that engages the clutch in the Power Take-Off. The control also

measures the speed of the Power Take-Off and electronically compares it to

the pre-set overspeed R.P.M. setting. As long as the operating speed is less

than the high limit, the Power Take-Off will operate in a normal manner.

If the operating speed exceeds the selected high limit, the control will

automatically de-energize the solenoid valve and the Power Take-Off clutch

will disengage. The clutch will remain disengaged until the speed has been

reduced to the pre-set low limit.

Foreword

Bulletin HY25-1650-M1/US

General Information

Owner’s Manual

Electronic Overspeed Control

Parker Hanniﬁn Corporation

Chelsea Products Division

Olive Branch, MS 38654 USA

Bulletin HY25-1650-M1/US

Installation Instructions

Under the Dash:

Select a convenient location where the indicator lights will be visible and

the ON-OFF button is accessible to the operator. Mark two mounting hole

locations, using the control panel mounting bracket as a template.

CAUTION: Do not drill into wires or a vital part on the opposite side of the

dashboard – check before drilling.

Then, drill two holes and temporarily mount the control to the dashboard, us-

ing the 1/4" screws, lock-washers and nuts provided.

On the Engine Housing:

Tilt cabs may require the control to be mounted on the engine housing,

with the mounting bracket and screws provided. Mark two mounting hole

locations, using the mounting bracket as a template.

CAUTION: Do not drill into wires or a vital part on the opposite side of the

engine housing – check before drilling.

Then drill two holes and temporarily mount the control and mounting bracket

to the engine housing.

NOTE: Adjustments will be required at the bottom of the control.

(See Page 21)

The Control

On/Off = Red when

System is “On”

Over Speed = Yellow

P.T.O. Engaged = Red

Owner’s Manual

Electronic Overspeed Control

Parker Hanniﬁn Corporation

Chelsea Products Division

Olive Branch, MS 38654 USA

The Solenoid Valve

Select a convenient location, near the Power Take-Off to allow the use of

shorter hoses, but away from moving parts and the hot exhaust pipe. Mark

the mounting hole locations, using the solenoid valve mounting bracket as a

template.

CAUTION: Do not drill into wires or a vital part on the opposite side of the

mounting surface – check before drilling.

Attach the solenoid valve to the mounting bracket using the screws provided

and mount them to the vehicle.

The Pressure Switch

Install the pressure switch, the screen adapter and the three hoses, as

shown in the SK drawing for your Power Take-Off.

The Speed Pick-up

In case the speed pick-up was not installed at the factory, remove and

discard the plug in the Power Take-Off case over the input gear. Install the

speed pick-up and tighten it with a crowsfoot adapter and a torque wrench

to approximately 24-lb. ft. torque. Proceed with the electrical hook-up of the

control system, as shown in the SK drawing for your Power Take-Off.

Routing the Cables

Tilt Cabs: To permit the cab to tilt, the cables must be routed around the

cab pivot point.

Conventional Cabs: Holes in the ﬁrewall are usually provided for the

speedometer cable or wiring harnesses and the control cables can usually

be routed through them.

A Through-Hole: If an existing through-hole cannot be used, drill a 1"

diameter hole and install the split rubber grommet provided, after all the

wires have been installed.

CAUTION: Do not drill into wires or a vital part on the opposite side – check

before drilling.

Bulletin HY25-1650-M1/US

Installation Instructions

Owner’s Manual

Electronic Overspeed Control

Parker Hanniﬁn Corporation

Chelsea Products Division

Olive Branch, MS 38654 USA

Bulletin HY25-1650-M1/US

Installation Instructions

Input Power-the Red Wire: Connect to a source of power that is “switched”

or hot only when the key is in the ON position, using the instant connector

provided. This unit can be wired to 12V or 24V DC supply (Mininum 5 amp).

Input Ground-the Black Wire: Good ground connections are important . . .

directly on the frame is best . . . ﬁberglass panels won’t work at all.

Wiring the Solenoid Valve

Ground-either Red wire: Attach the ring connector provided and make a

good ground connection, preferably on the truck frame.

Power-the “other” Red wire: Connect the other red wire to the green wire

with the butt connector provided. Route this green wire to the control unit and

connect it to the green wire.

Wiring the Pressure Switch

Ground: Using the black wire provided in the kit, push the bullet connector

end onto either terminal of the pressure switch. Make a good ground connec-

tion with the other end of the black wire, on the truck frame. Using the blue

wire provided in the kit, push the bullet connector onto the other terminal of

the pressure switch. Route the wire to the control unit and connect it to the

blue wire.

Wiring the Speed Pick-up

Selecting the Cable: A ten foot long cable is provided in the kit, which

should be adequate for most installations. Additional ﬁve or ten foot long

cables are available and can be connected end-to-end if necessary.

Dealing with Cable “Extra” Length: The cables are specially shielded and

must not be cut or spliced. Any extra length should be coiled up and tucked

away under the dash.

Routing & Protecting the Cables: Bundle together the speed pick-up cable,

the pressure switch wire and the solenoid wire. Route the wires away from

moving parts, hot pipes, sharp edges and up out of the way.

Wiring the Control Unit

Owner’s Manual

Electronic Overspeed Control

Parker Hanniﬁn Corporation

Chelsea Products Division

Olive Branch, MS 38654 USA

Bulletin HY25-1650-M1/US

Installation Sketch

Electronic Over Speed Control (E.O.C.) Installation

Sketch for 270, 271, 800 and 852 Series (Allison) (SK-466)

IN CYL

16 AWG Wire, Red

Connect to 12 VDC or

24 VDC, 5A Minimum

Ignition Circuit

Ground

16 AWG Wire, Black

Ring Connector

Electronic Overspeed

Controller - 329650X

(1.0")

(1.8")

(4.9")

379265

Grommet

Drill 1" Hole

in Firewall

Slice Grommet

Insert Wires and

Push into Hole in

Firewall

NOTE:

1) Strip Wire Ends 0.25" Prior to Installing into Connector

14 AWG Wire, Green

with Butt Connector

14 AWG Wire, Blue

with Butt Connector

Connector with

2-Wire Cable

379254-13

14 AWG Wire, Blue

Bullet Connector

328923-10X

2-Wire Cable 10 Ft. with

Male and Female Connector

328923-5X Optional 5-Ft.

379243

Speed Sensor

Port B

Port C

271 Series P.T.O.

Port A

From Trans to Valve

329087X Pressure Lube Hose

379254-3

14 AWG Wire, Green

with Butt Connector

Ground

379253 14 AWG Ring Connector

18 AWG Wire, Red

379449

Screen Adapter

379258

Bracket

379254-14

14 AWG Wire, Black

with Ring and

Bullet Connector

379547

Pressure Switch

378966

Street Tee

.125"-27 NPTF

379193-1 (12 Volt) Green

379686-2 (24 Volt) Black

Solenoid Valve

From Valve to P.T.O.

5000357-7

Washer

500457-6

Screw

Ground

328075X

Pressure Lube

Hose (2)

Dump Line Back

to Transmission

thru P.T.O.

Owner’s Manual

Electronic Overspeed Control

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