Parker 506 Series User manual

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from Parker SSD Drives, a division of Parker Hannifin Ltd . Although every effort has been taken to ensure the

accuracy of this document it may be necessary, without notice, to make amendments or correct omissions.

Parker SSD Drives cannot accept responsibility for damage, injury, or expenses resulting therefrom.

506/507/508

Product Manual

HA389427 Issue 10

WARRANTY

Parker SSD Drives warrants the goods against defects in design, materials and workmanship for the period of 12

months from the date of delivery on the terms detailed in Parker SSD Drives Standard Conditions of Sale IA058393C.

Parker SSD Drives reserves the right to change the content and product specification without notice.

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Requirements

IMPORTANT: Please read this information BEFORE installing the equipment.

Intended Users

This manual is to be made available to all persons who are required

to install, configure or service equipment described herein, or any

other associated operation.

The information given is intended to highlight safety issues, EMC

considerations, and to enable the user to obtain maximum benefit

from the equipment.

Complete the following table for future reference detailing how the

unit is to be installed and used.

INSTALLATION DETAILS

Model Number

(see product label)

Where installed

(for your own

information)

Unit used as a:

(refer to

Certification for

the Inverter)

RComponent RRelevant

Apparatus

Unit fitted: RWall-mounted REnclosure

Application Area

The equipment described is intended for industrial motor speed

control utilising AC induction or AC synchronous machines.

Personnel

Installation, operation and maintenance of the equipment should be

carried out by qualified personnel. A qualified person is someone

who is technically competent and familiar with all safety information

and established safety practices; with the installation process,

operation and maintenance of this equipment; and with all the

hazards involved.

Safety Information

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Product Warnings

Caution

Risk of

electric

shock

Caution

Refer to

document

ation

Earth/Ground

Protective

Conductor

Terminal

Hazards

DANGER! - Ignoring the following may result in injury

1. This equipment can endanger life by

exposure to rotating machinery and

high voltages.

2. The equipment must be permanently

earthed due to the high earth leakage

current, and the drive motor must be

connected to an appropriate safety

earth.

3. Ensure all incoming supplies are

isolated before working on the

equipment. Be aware that there may be

more than one supply connection to the

drive.

4. There may still be dangerous voltages

present at power terminals (motor

output, supply input phases, DC bus and

the brake, where fitted) when the motor

is at standstill or is stopped.

5. For measurements use only a meter

to IEC 61010 (CAT III or higher).

Always begin using the highest

range.

CAT I and CAT II meters must not

be used on this product.

6. Allow at least 5 minutes for the

drive's capacitors to discharge to safe

voltage levels (<50V). Use the

specified meter capable of measuring

up to 1000V dc & ac rms to confirm

that less than 50V is present between

all power terminals and earth.

7. Unless otherwise stated, this product

must NOT be dismantled. In the

event of a fault the drive must be

returned. Refer to "Routine

Maintenance and Repair".

Safety Information

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WARNING! - Ignoring the following may result in injury or damage

to equipment

SAFETY

Where there is conflict between EMC and Safety requirements, personnel safety

shall always take precedence.

•Never perform high voltage resistance

checks on the wiring without first

disconnecting the drive from the circuit

being tested.

•Whilst ensuring ventilation is sufficient,

provide guarding and /or additional

safety systems to prevent injury or

damage to equipment.

•When replacing a drive in an

application and before returning to use,

it is essential that all user defined

parameters for the product’s operation

are correctly installed.

•All control and signal terminals are

SELV, i.e. protected by double

insulation. Ensure all external wiring

is rated for the highest system

voltage.

•Thermal sensors contained within the

motor must have at least basic

insulation.

•All exposed metalwork in the Inverter

is protected by basic insulation and

bonded to a safety earth.

•RCDs are not recommended for use

with this product but, where their use

is mandatory, only Type B RCDs

should be used.

EMC

•In a domestic environment this product

may cause radio interference in which

case supplementary mitigation

measures may be required.

•This equipment contains electrostatic

discharge (ESD) sensitive parts.

Observe static control precautions when

handling, installing and servicing this

product.

•This is a product of the restricted

sales distribution class according to

IEC 61800-3. It is designated as

“professional equipment” as defined

EN61000-3-2. Permission of the

supply authority shall be obtained

before connection to the low voltage

supply.

Safety Information

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CAUTION!

APPLICATION RISK

•The specifications, processes and circuitry described herein are for guidance only

and may need to be adapted to the user’s specific application. We can not

guarantee the suitability of the equipment described in this Manual for individual

applications.

RISK ASSESSMENT

Under fault conditions, power loss or unintended operating conditions, the drive may

not operate as intended.

In particular:

•Stored energy might not discharge to

safe levels as quickly as suggested, and

can still be present even though the

drive appears to be switched off

•The motor's direction of rotation might not

be controlled

•The motor speed might not be controlled

•The motor might be energised

A drive is a component within a drive system that may influence its operation or

effects under a fault condition.

Consideration must be given to:

•Stored energy •Supply disconnects •Sequencing logic •Unintended

operation

Safety Information

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Contents

Contents Page

Chapter 1 PRODUCT OVERVIEW

Description....................................................................................................1-1

Product Range .............................................................................................. 1-1

Chapter 2 OVERVIEW OF THE 506/507/508

•User Supplied Primary Components .........................................................2-1

•Optional Ancillary Components...............................................................2-1

Chapter 3 TERMINAL DESCRIPTION

Control Terminals ...................................................................................................3-1

Power Terminals .....................................................................................................3-2

Auxiliary Terminals..................................................................................................3-2

Switches..................................................................................................................3-3

Potentiometers ........................................................................................................3-3

LEDS ......................................................................................................................3-3

Chapter 4 INSTALLING THE 506/507/508

Installation.................................................................................................... 4-1

Speed Control.........................................................................................................4-1

Current Control ......................................................................................................4-1

Wire Sizes...............................................................................................................4-2

Requirements for UL Compliance .................................................................4-3

Motor Overload Protection ......................................................................................4-3

Short Circuit Protection Requirements .......................................................................4-3

Short Circuit Rating .................................................................................................4-3

Operating Ambient Temperature .............................................................................4-3

Field Wiring Temperature Rating..............................................................................4-3

Field Wiring Terminal Markings ...............................................................................4-3

Power Wiring Terminals...........................................................................................4-3

Block Diagram .............................................................................................. 4-4

Terminal Tightening Torque.....................................................................................4-6

Field Grounding Terminals ......................................................................................4-6

Fitting............................................................................................................ 4-6

Removing the Cover................................................................................................4-7

Filter..............................................................................................................4-8

EMC Connections........................................................................................... 4-9

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Contents

Contents Page

Installation and Set-Up ................................................................................ 4-9

Warning .................................................................................................................4-9

Switch Selection.......................................................................................................4-9

Potentiometer........................................................................................................4-10

Motor ...................................................................................................................4-10

Wiring ..................................................................................................................4-10

Applying Power .......................................................................................... 4-10

Fault Finding...............................................................................................4-12

Chapter 5 ROUTINE MAINTENANCE AND REPAIR

Routine Maintenance....................................................................................5-1

Repair ...........................................................................................................5-1

Returning the Unit to Parker SSD Drives....................................................................5-1

Chapter 6 CERTIFICATION FOR THE 506/507/508

Certificates .............................................................................................................6-2

Chapter 7 TECHNICAL SPECIFICATION

Input Supply...........................................................................................................7-1

Speed Control.........................................................................................................7-1

Current (Torque) Control .........................................................................................7-1

Adjustment Range ...................................................................................................7-2

Environmental Requirements....................................................................................7-2

EMC Technical Ratings ............................................................................................7-3

•Immunity.................................................................................................7-3

•Emissions................................................................................................7-3

Electrical Ratings .........................................................................................7-4

Output Ratings with typical armature voltage, Va, 80/90V (160/180V) ......................7-4

Adjustment Ranges..................................................................................................7-4

Product Code..........................................................................................................7-5

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Contents

Contents Page

Product Overview 1-1

506/507/508 - HA389427

2PRODUCT OVERVIEW

Description

The 506/507/508 series controllers are compact, non-isolated motor

speed controllers specifically designed for dc shunt would and

permanent magnet motors. The controllers are intended to operate

from a single phase AC mains supply in the ranges 110/120V AC or

220/240V AC 50/60Hz.

The controllers are intended to be mounted on a length of DIN rail in

an enclosure.

Control of the associated DC motor is achieved by using a linear

closed loop feedback signal based on the motor's own DC armature

voltage. This enables constant motor speed to be maintained

throughout variable motor loads. Improved speed measurement can

be obtained by using a tacho-generator, connected to the motor's

shaft, to provide the feedback signal.

A current loop within the speed feedback path ensures that safe

current levels are always provided to the armature of the motor up to

the level set by the maximum current potentiometer (Imax). This

adjustment is linear and switchable to a lower range of half the

controller current.

If the controlled motor is stalled (e.g. due to either a faulty field

circuit or an excessive load), then a stall timer will remove current

from the motor after approximately 15 seconds. Severe armature

current overloads, are protected against by an instantaneous over-

current trip.

The controllers may also be used in a linear motor torque mode by

using an adjustable setpoint. In this mode of operation over-speed

limiting is a standard feature.

Product Range

Product Rating Adjustment Switched

Standard

506 3A DC Full Load Current 0.5 to 3A 0.25 to 1.5A

507 6A DC Full Load Current 1 to 6A 0.5 to 3A

508 12A DC Full Load Current 2 to 12A 1 to 6A

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1-2 Product Overview

506/507/508 - HA389427

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