National Instruments CompactRIO cRIO-9066 User manual

OPERATING INSTRUCTIONS AND

SPECIFICATIONS

CompactRIO cRIO-9066 and

cRIO-9067

Embedded Real-Time Controller with Reconfigurable FPGA for

C Series Modules

This document describes how to get started with the National Instruments cRIO-9066 and

cRIO-9067, referred to inclusively as the cRIO-906x. This document contains device

specifications and information about installing hardware, configuring device I/O, powering the

device, and connecting the device to a network.

Figure 1. CompactRIO cRIO-906xFront Panel

1 RS-232 Serial Port

2LEDs

3 USB Device Port

4 RJ-45 Ethernet Port 2 (Not available on the cRIO-9066)

5 RJ-45 Ethernet Port 1

6 USB Host Port

7 Power Connector

8 Reset Button

™

POWERPOWER

STATUSSTATUS

USER1USER1

USER FPGA1USER FPGA1

RESETRESET

INPUTINPUT

9-30 V9-30 V

25 W MAX25 W MAX

ACT/ACT/

LINKLINK

10/100/10/100/

10001000

ACT/ACT/

LINKLINK

10/100/10/100/

10001000

DO NOT SEPARATE CABLES WHEN

ENERGIZED IN HAZARDOUS LOCATIONS

POWERPOWER

STATUSSTATUS

USER1USER1

USER FPGA1USER FPGA1

RESETRESET

INPUTINPUT

9-30 V9-30 V

25 W MAX25 W MAX

ACT/

LINKLINK

10/100/10/100/

10001000

DO NOT SEPARATE CABLES WHEN

ENERGIZED IN HAZARDOUS LOCATIONS

2|ni.com |CompactRIO cRIO-9066/cRIO-9067 Operating Instructions

Safety Guidelines

Caution Do not operate the cRIO-906xin a manner not specified in these operating

instructions. Product misuse can result in a hazard. You can compromise the safety

protection built into the product if the product is damaged in any way. If the product

is damaged, return it to National Instruments for repair.

Safety Guidelines for Hazardous Locations

The cRIO-906xis suitable for use in only Class I, Division 2, Groups A, B, C, D, T4 hazardous

locations; Class 1, Zone 2, AEx nA IIC T4 and Ex nA IIC T4 hazardous locations; and

nonhazardous locations. Follow these guidelines if you are installing the cRIO-906xin a

potentially explosive environment. Not following these guidelines may result in serious injury

or death.

Caution Do not disconnect the power supply wires and connectors from the

controller unless power has been switched off.

Caution Substitution of components may impair suitability for Class I, Division 2.

Caution For Zone 2 applications, install the CompactRIO system in an enclosure

rated to at least IP 54 as defined by IEC 60529 and EN 60529.

Caution The USB port requires NI industrial USB cables with locking screws, NI

part number 152166-XX or 15788A-01. The cable must pass through conduit or

cable gland to a nonhazardous location. Do not disconnect the cable unless the

cRIO-906xis powered off or the area is known to be nonhazardous.

Special Conditions for Hazardous Locations Use in Europe

Some chassis have been evaluated as Ex nA IIC T4 Gc equipment under DEMKO Certificate

No. 12 ATEX 1202658X. Each such chassis is marked II 3G and is suitable for use in Zone 2

hazardous locations in ambient temperatures of -20 °C ≤Ta ≤55 °C.

Caution You must ensure that transient disturbances do not exceed 140% of the

rated voltage.

Caution Mount the system in an ATEX certified enclosure with a minimum ingress

protection rating of at least IP 54 as defined in IEC/EN 60529 and use the system in

an environment of not more than Pollution Degree 2.

Caution The enclosure must have a door or cover accessible only by the use of a

tool.

CompactRIO cRIO-9066/cRIO-9067 Operating Instructions |© National Instruments |3

Electromagnetic Compatibility Guidelines

This product was tested and complies with the regulatory requirements and limits for

electromagnetic compatibility (EMC) stated in the product specifications. These requirements

and limits provide reasonable protection against harmful interference when the product is

operated in the intended operational electromagnetic environment.

This product is intended for use in industrial locations. However, harmful interference may

occur in some installations, when the product is connected to a peripheral device or test object,

or if the product is used in residential or commercial areas. To minimize interference with radio

and television reception and prevent unacceptable performance degradation, install and use this

product in strict accordance with the instructions in the product documentation.

Furthermore, any modifications to the product not expressly approved by National Instruments

could void your authority to operate it under your local regulatory rules.

Caution To ensure the specified EMC performance, operate this product only with

shielded cables and accessories.

Special Guidelines for Marine Applications

Some products are Lloyd’s Register (LR) Type Approved for marine (shipboard) applications.

To verify Lloyd’s Register certification for a product, visit ni.com/certification and

search for the LR certificate, or look for the Lloyd’s Register mark on the product label.

Caution In order to meet the EMC requirements for marine applications, install the

product in a shielded enclosure with shielded and/or filtered power and input/output

ports. In addition, take precautions when designing, selecting, and installing

measurement probes and cables to ensure that the desired EMC performance is

attained.

4|ni.com |CompactRIO cRIO-9066/cRIO-9067 Operating Instructions

What You Need to Install CompactRIO

Reconfigurable Embedded Hardware

NI cRIO-906xreconfigurable embedded chassis with integrated intelligent real-time

controller

C Series I/O modules

Panel, DIN rail, or desktop mounting kit

Three M4 or number 8 flathead screws (for mounting the chassis without one of the listed

mounting kits)

A number 2 Phillips screwdriver

Power supply1

USB A-to-B cable

Caution National Instruments recommends using a locking USB cable, such as

part number 157788-01, in order to meet the shock and vibration specifications of this

product.

Category 5 (CAT-5) or better shielded, twisted-pair Ethernet cable

Host computer running a Windows operating system, with the following NI software

installed in the following order:

• LabVIEW 20142or later

• LabVIEW Real-Time (RT) Module 2014 2or later

• LabVIEW FPGA Module 2014 2, 3 or later

• NI-RIO Device Drivers 14.0 2or later

1 Refer to the Power Requirements section.

2 Visit ni.com/info and enter the Info Code rdsoftwareversion to view the latest list of software

you can use with your device.

3 Required to program on-board FPGA.

CompactRIO cRIO-9066/cRIO-9067 Operating Instructions |© National Instruments |5

Mounting the Chassis

In order to obtain the maximum allowable ambient temperature as specified in the

Environmental section of this document, you must mount the chassis horizontally on a flat,

vertical, metallic surface such as a panel or wall. You can mount the chassis directly to the

surface or you can use the NI Panel Mounting Kit. You can also mount the chassis in other

orientations, on a nonmetallic surface, on a 35-mm DIN rail, on a desktop, or in a rack. Mounting

the chassis in these or other configurations can reduce the maximum allowable ambient

temperature and can affect the typical accuracy of modules in the chassis. Figure 2 shows the

chassis mounted horizontally.

Figure 2. cRIO-906xMounted Horizontally

Figures 3 to 5 show the bottom, front, and side views with the dimensions of the chassis.

Note For more information about how different mounting configurations can cause

temperature derating, visit ni.com/info and enter the Info Code criomounting.

Note For more information about typical accuracy specifications for modules, visit

ni.com/info and enter the Info Code criotypical.

Note Measure the ambient temperature at each side of the chassis, 63.5 mm

(2.5 in.) from the side and 25.4 mm (1 in.) forward from the rear of the chassis, as

shown in Figure 3.

Caution Your installation must meet the following requirements for space and

cabling clearance:

• Allow 50.8 mm (2 in.) on the top and bottom of the chassis for air circulation,

as shown in Figure 4.

• Allow 50.8 mm (2 in.) in front of modules for cabling clearance for common

connectors, such as the 10-terminal, detachable screw terminal connector, as

shown in Figure 3.

Note For information about the minimum cabling clearance for C Series modules

with other connector types, visit ni.com/info and enter the Info Code

rdcrioconn.

6|ni.com |CompactRIO cRIO-9066/cRIO-9067 Operating Instructions

Figure 3. cRIO-906xBottom View with Dimensions

Figure 4. cRIO-906xFront View with Dimensions

Figure 5. cRIO-906xSide View with Dimensions

Note For more information about the dimensions of the system, including detailed

dimensional drawings, visit ni.com/dimensions.

1 Chassis Grounding Screw 2 Location for Measuring Ambient Temperature

62.3mm

(2.45 in.)

25.4 mm

(1.00 in.)

63.5 mm

(2.50 in.)

Cabling Clearance

50.8mm (2.00 in.)

29.1 mm

(1.14 in.)

50.8mm

(2.00 in.)

25.4 mm

(1.00 in.)

63.5 mm

(2.50 in.)

272.8mm

(10.74 in.)

88.1 mm

(3.47 in.)

47.2 mm

(1.86 in.)

141.7 mm

(5.58in.)

30.8mm

(1.21 in.)

47.0 mm

(1.85 in.)

4.1 mm

(0.16 in.)

44.1 mm

(1.74 in.) 29.3mm

(1.15 in.)

14.1 mm

(0.55 in.)

44.1 mm

(1.73in.)

CompactRIO cRIO-9066/cRIO-9067 Operating Instructions |© National Instruments |7

Note For more information about mounting the chassis in environments with high

shock and vibration, visit ni.com/info and enter the Info Code criomounting.

The following sections contain instructions for the mounting methods. Before using any of these

mounting methods, record the serial number from the back of the chassis. You will be unable to

read the serial number after you have mounted the chassis.

Caution Ensure that no I/O modules are in the chassis before mounting it.

Mounting the Chassis Directly on a Flat Surface Using

the Mounting Holes

For environments with high shock and vibration, National Instruments recommends mounting

the chassis directly on a flat, rigid surface using the mounting holes in the chassis. Complete the

following steps to mount the chassis.

1. Use the dimensions shown in Figure 4 to prepare the surface for mounting the chassis.

2. Align the chassis on the surface.

3. Fasten the chassis to the surface using three M4 or number 8 screws appropriate for the

surface, as shown in Figure 6. Screws must be longer than 19 mm (0.75 in.) to pass all the

way through the chassis. National Instruments does not provide these screws with the

chassis.

Figure 6. Mounting the cRIO-906xDirectly on a Flat Surface

8|ni.com |CompactRIO cRIO-9066/cRIO-9067 Operating Instructions

Mounting the Chassis Using the NI Panel Mounting Kit

You can use the NI panel mounting kit, part number 782863-01, to mount the chassis on a flat

surface. Ensure there is sufficient surface area prior to mounting by referring to the dimensions

shown in Figure 7.

Figure 7. Dimensions of cRIO-906xwith Panel Mounting Plate Installed

Complete the following steps to mount the chassis using the mounting kit.

1. Fasten the panel mounting plate to the chassis using a number 2 Phillips screwdriver and

three M4 ×23 screws, as shown in Figure 8. National Instruments provides these screws

with the panel mounting kit. You must use these screws because they are the correct depth

and thread for the panel mounting plate. Tighten the screws to a maximum torque of

1.3 N · m (11.5 lb · in.).

Figure 8. Installing the Panel Mounting Plate on the cRIO-906x

2. Fasten the panel mounting plate to the surface using the screwdriver and screws that are

appropriate for the surface. The maximum screw size is M5 or number 10.

355.6 mm

(14.00 in.)

336.5 mm

(13.25 in.)

9.5 mm

(0.38 in.)

17.6 mm

(0.69 in.)

88.1 mm

(3.47 in.)

31.7 mm

(1.25 in.)

63.5 mm

(2.50 in.)

7.2 mm

(0.29 in.)

CompactRIO cRIO-9066/cRIO-9067 Operating Instructions |© National Instruments |9

Caution Ensure that no I/O modules are in the chassis before removing it from the

surface.

Mounting the Chassis on a DIN Rail

You can use the NI 9915 DIN rail mounting kit, part number 779018-01, to mount the chassis

on a standard 35-mm DIN rail. Complete the following steps to mount the chassis on a DIN rail.

1. Fasten the DIN rail clip to the chassis using a number 2 Phillips screwdriver and

two M4 ×25 flathead screws, as shown in Figure 9. National Instruments provides these

screws with the DIN rail mounting kit. Tighten the screws to a maximum torque of

1.3N·m(11.5lb·in.).

Figure 9. Installing the DIN Rail Clip on the cRIO-906x

2. Insert one edge of the DIN rail into the deeper opening of the DIN rail clip, as shown in

Figure 10.

Figure 10. One Edge of the DIN Rail Inserted in a Clip

1 DIN Rail Clip 2 DIN Rail 3 DIN Rail Spring

10 |ni.com |CompactRIO cRIO-9066/cRIO-9067 Operating Instructions

3. Press down firmly on the chassis to compress the spring until the clip locks in place on the

DIN rail.

Caution Ensure that no I/O modules are in the chassis before removing it from the

DIN rail.

Mounting the Chassis on a Desktop

You can use the NI 9901 desktop mounting kit to mount the chassis on a desktop. You must

install the adapter bracket using two M3 × 20 screws. The adapter bracket and the screws are

included in the kit. Refer to the NI 9901 documentation for information about mounting the

chassis on a desktop.

Installing C Series I/O Modules in the Chassis

Figure 11 shows the mechanical dimensions of C Series I/O modules.

Figure 11. C Series I/O Module, Front and Side View with Dimensions

Complete the following steps to install a C Series I/O module in the chassis.

1. Ensure that no I/O-side power is connected to the I/O module. If the system is in a

nonhazardous location, the chassis power can be on when you install I/O modules.

2. Align the I/O module with an I/O module slot in the chassis, as shown in Figure 12. The

module slots are labeled 1 to 8, left to right.

88.1 mm

(3.47 in.)

70.7 mm

(2.78in.)

22.9 mm

(0.90 in.)

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