National Instruments CMS-9068 Assembly Instructions

cRIO-9068

MAINTAINING HARDWARE

NI CMS-9068, NI MMS-9068,

and NI EMSA-9068

NI Condition Monitoring Device, NI Motor Monitoring Device, and

NI Electromagnetic Signature Analysis Device for NI InsightCM™

This document describes how to maintain the CMS-9068 NI Condition Monitoring Device,

MMS-9068 NI Motor Monitoring Device, and the EMSA-9068 NI Electromagnetic Signature

Analysis Device. The CompactRIO-based CMS-9068, CompactRIO-based MMS-9068, and

the CompactRIO-based EMSA-9068 are bundles of hardware and software that include the

following components and features:

• cRIO-9068 integrated controller and chassis

• NI C Series modules installed in the chassis

• Pre-installed NI InsightCM Application software

• Network configuration via USB drive

Note Complete the steps in the NI InsightCM Monitoring Device Quick Start

before using this document.

Note The chassis and modules included in the cRIO-9068 have been individually

certified and rated for safety, environmental, and regulatory information. Refer to

ni.com/manuals for complete hardware documentation for each device, including

safety, environmental, and regulatory information.

Contents

Controller Front Panel...............................................................................................................2

Mounting the Device.................................................................................................................3

Dimensions........................................................................................................................3

Mounting Requirements....................................................................................................4

Ambient Temperature........................................................................................................5

Mounting the Device Directly on a Flat Surface.............................................................. 6

Mounting the Device on a Panel....................................................................................... 7

Mounting the Device on a DIN Rail................................................................................. 9

Mounting the Device on a Rack......................................................................................10

Mounting the Device on a Desktop.................................................................................10

Installing C Series I/O Modules in the Chassis.......................................................................12

I/O Module Arrangements ............................................................................................. 13

Removing I/O Modules from the Chassis.......................................................................15

Connecting to a Network........................................................................................................ 15

Grounding the Chassis............................................................................................................ 15

Wiring Power to the Controller...............................................................................................16

Powering On the Controller.................................................................................................... 17

Understanding LED Indications on the Controller................................................................. 17

POWER LED..................................................................................................................18

STATUS LED..................................................................................................................18

USER1 LED....................................................................................................................18

USER FPGA1 LED........................................................................................................ 18

Troubleshooting Network Communication.............................................................................19

Resetting the Network Configuration of the Controller..................................................19

Where to Go Next................................................................................................................... 20

Worldwide Support and Services............................................................................................ 21

Controller Front Panel

The following figure shows the I/O ports and other features of the cRIO-9068 controller.

Figure 1. cRIO-9068 Controller Front Panel

NI cRIO-9068

RESET

PORT 1 / RS232 PORT 2 / RS232 PORT 3 / RS485

INPUT 9-30 V

25 W MAX

ACT/

LINK

10/100

1000

ACT/

LINK

10/100

1000

POWER

STATUS

USER1

USER FPGA1

DO NOT SEPARATE CABLES WHEN

ENERGIZED IN HAZARDOUS LOCATIONS

1. LEDs

2. Reset button

3. Power connector

4. RJ-45 Ethernet port 2

5. RJ-45 Ethernet port 1

6. USB port

7. RS-485 Serial port

8. RS-232 Serial port

9. RS-232 Serial port

2| ni.com | Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device

Mounting the Device

To obtain the maximum allowable ambient temperature of 70 °C, you must mount the

cRIO-9068 horizontally on a flat, metallic, vertical surface such as a panel or wall. You can

mount the cRIO-9068 directly to the surface or use the NI Panel Mounting Kit. The following

figure shows the cRIO-9068 mounted horizontally.

Figure 2. cRIO-9068 Horizontal Mounting

NI cRIO-9068

1. Up

You can also mount the cRIO-9068 in other orientations, on a nonmetallic surface, on a

35-mm DIN rail, on a desktop, or in a rack. Mounting the cRIO-9068 in these or other

configurations can reduce the maximum allowable ambient temperature and can affect the

typical accuracy of modules in the cRIO-9068. For more information about typical accuracy

specifications for C Series modules and temperature deratings caused by different mounting

configurations, visit ni.com/info and enter the Info Code criotypicaljp.

Caution Make sure that no C Series modules are in the cRIO-9068 before

mounting it.

Tip Before using any of these mounting methods, record the serial number from

the back of the cRIO-9068 so that you can identify the cRIO-9068 in the NI

InsightCM web application . You will be unable to read the serial number after you

mount the cRIO-9068.

Dimensions

The following figures show the front and side dimensions of the cRIO-9068. For detailed

dimensional drawings and 3D models, visit ni.com/dimensions and search for the module

number.

Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device | © National Instruments | 3

Figure 3. cRIO-9068 Front Dimensions

302.8 mm

(11.92 in.)

NI cRIO-9068

88.1 mm

(3.47 in.)

4.0 mm

(0.16 in.)

Figure 4. cRIO-9068 Side Dimensions

44.1 mm

(1.74 in.)

44.1 mm

(1.73 in.)

14.1 mm

(0.55 in.)

29.3 mm

(1.15 in.)

Mounting Requirements

Your installation must meet the following requirements for cooling and cabling clearance.

Allow 50.8 mm (2 in.) on the top and the bottom of the cRIO-9068 for air circulation, as

shown in the following figure.

4| ni.com | Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device

Figure 5. cRIO-9068 Cooling Dimensions

NI cRIO-9068

Cooling Dimensions

50.8 mm (2.00 in.)

Cooling Dimensions

50.8 mm (2.00 in.)

Allow the appropriate space in front of C Series modules for cabling clearance, as shown in

the following figure. The different connector types on C Series modules require different

cabling clearances. For a complete list of cabling clearances for C Series modules, visit

ni.com/info and enter the Info Code crioconn.

Figure 6. cRIO-9068 Cabling Clearance

Cabling Clearance

50.8 mm (2.00 in.)

29.1 mm

(1.14 in.)

50.8 mm

(2.00 in.)

Ambient Temperature

Measure the ambient temperature at each side of the cRIO-9068, 63.5 mm (2.5 in.) from the

side and 25.4 mm (1 in.) forward from the rear of the cRIO-9068, as shown in the following

figure.

Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device | © National Instruments | 5

Figure 7. cRIO-9068 Ambient Temperature Location

25.4 mm

(1.00 in.)

63.5 mm

(2.50 in.)

25.4 mm

(1.00 in.)

63.5 mm

(2.50 in.)

1. Location for measuring the ambient temperature

Mounting the Device Directly on a Flat Surface

For environments with high shock and vibration, NI recommends mounting the cRIO-9068

directly on a flat, rigid surface using the mounting holes in the cRIO-9068.

What to Use

• cRIO-9068

• Screwdriver, Phillips #2

• M4 or number 8 screw (x3), user-provided, longer than 19 mm (0.75 in.) to pass all the

way through the cRIO-9068

What to Do

Complete the following steps to mount the cRIO-9068 directly on a flat surface.

NI cRIO-9068

1. Prepare the surface for mounting the cRIO-9068 using the Surface Mounting Dimensions.

2. Align the cRIO-9068 on the surface.

3. Fasten the cRIO-9068 to the surface using the M4 or number 8 screws appropriate for the

surface. Tighten the screws to a maximum torque of 1.3 N · m (11.5 lb · in.).

Surface Mounting Dimensions

The following figure shows the surface mounting dimensions for the cRIO-9068.

6| ni.com | Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device

Figure 8. cRIO-9068 Surface Mounting Dimensions

141.7 mm

(5.58 in.)

47.2 mm

(1.86 in.)

NI cRIO-9068

47.0 mm

(1.85 in.)

30.8 mm

(1.21 in.)

Mounting the Device on a Panel

You can use the NI panel mounting kit to mount the cRIO-9068 on a panel.

What to Use

• cRIO-9068

• Screwdriver, Phillips #2

• NI panel mounting kit, 782863-01

– Panel mounting plate

– M4 × 23 screw (x3)

What to Do

Complete the following steps to mount the cRIO-9068 on a panel.

Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device | © National Instruments | 7

NI cRIO-9068

1. Align the cRIO-9068 and the panel mounting plate.

2. Fasten the panel mounting plate to the cRIO-9068 using the screwdriver and M4 × 23

screws. NI provides these screws with the panel mounting kit. Tighten the screws to a

maximum torque of 1.3 N · m (11.5 lb · in.).

Note You must use the screws provided with the NI panel mounting kit

because they are the correct depth and thread for the panel mounting plate.

3. Fasten the panel mounting plate to the surface using the screwdriver and screws that are

appropriate for the surface. The maximum screw size is M5 or number 10.

Panel Mounting Dimensions

The following figure shows the panel mounting dimensions for the cRIO-9068.

Figure 9. cRIO-9068 Panel Mounting Dimensions

355.6 mm

(14.00 in.)

336.5 mm

(13.25 in.)

9.5 mm

(0.38 in.)

17.6 mm

(0.69 in.)

88.1 mm

(3.47 in.)

31.7 mm

(1.25 in.)

63.5 mm

(2.50 in.)

7.2 mm

(0.29 in.)

NI cRIO-9068

8| ni.com | Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device

Mounting the Device on a DIN Rail

You can use the NI DIN rail mounting kit to mount the cRIO-9068 on a standard 35-mm DIN

rail.

What to Use

• cRIO-9068

• Screwdriver, Phillips #2

• NI DIN rail mounting kit, 779018-01

– DIN rail clip

– M4 × 25 flathead screw (x2)

What to Do

Complete the following steps to mount the cRIO-9068 on a DIN rail.

1. Align the cRIO-9068 and the DIN rail clip.

2. Fasten the DIN rail kit to the cRIO-9068 using the screwdriver and M4 × 25 flathead

screws. NI provides these screws with the DIN rail mounting kit. Tighten the screws to a

maximum torque of 1.3 N · m (11.5 lb · in.).

Note You must use the screws provided with the NI DIN rail mounting kit

because they are the correct depth and thread for the DIN rail clip.

Clipping the Device on a DIN Rail

Complete the following steps to clip the cRIO-9068 on a DIN rail.

Maintaining NI CMS-9068, MMS-9068, and EMSA-9068 Hardware for an NI InsightCM Device | © National Instruments | 9

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