National Instruments NI cRIO-9022 User manual

cRIO-9022

USER MANUAL AND SPECIFICATIONS

NI cRIO-9022

Intelligent Real-Time Embedded Controller for CompactRIO

This document describes how to set up and use the NI cRIO-9022 and contains specifications

for the controller.

Figure 1. cRIO-9022 Front Panel

1. LEDs

2. Power Connector

3. RS-232 Serial Port

4. USB Port

5. USB Retention Standoff

6. Reset Button

7. DIP Switches

8. RJ-45 Ethernet Port 1

9. RJ-45 Ethernet Port 2

Refer to the reconfigurable chassis documentation on ni.com/manuals for more information

about the chassis. Refer to ni.com/gettingstarted for information about using the system after it

is set up and configured. For information about software support, visit ni.com/info and enter

the Info Code swsupport.

Safety Guidelines

Caution Do not operate the cRIO-9022 in a manner not specified in this document.

Product misuse can result in a hazard. You can compromise the safety protection

built into the product if the product is damaged in any way. If the product is

damaged, return it to NI for repair.

Safety Guidelines for Hazardous Locations

The cRIO-9022 is suitable for use in Class I, Division 2, Groups A, B, C, D, T4 hazardous

locations; Class I, Zone 2, AEx nA IIC T4 and Ex nA IIC T4 hazardous locations; and

nonhazardous locations only. Follow these guidelines if you are installing the cRIO-9022 in a

potentially explosive environment. Not following these guidelines may result in serious injury

or death.

Caution Do not disconnect the power supply wires and connectors from the

controller unless power has been switched off.

Caution Do not install or remove the controller unless power has been switched

off.

Caution Substitution of components may impair suitability for Class I, Division 2.

Caution For Division 2 and Zone 2 applications, install the system in an enclosure

rated to at least IP54 as defined by IEC/EN 60079-15.

Special Conditions for Hazardous Locations Use in Europe and

Internationally

The cRIO-9022 has been evaluated as Ex nA IIC T4 Gc equipment under DEMKO Certificate

No. 07 ATEX 0626664X and is IECEx UL 14.0089X certified. Each cRIO-9022 is marked

II 3G and is suitable for use in Zone 2 hazardous locations, in ambient temperatures of -20 °C

≤ Ta ≤ 55 °C. If you are using the cRIO-9022 in Gas Group IIC hazardous locations, you must

use the device in an NI chassis that has been evaluated as Ex nC IIC T4, Ex IIC T4, Ex nA IIC

T4, or Ex nL IIC T4 equipment.

Caution You must make sure that transient disturbances do not exceed 140% of

the rated voltage.

Caution The system shall only be used in an area of not more than Pollution

Degree 2, as defined in IEC 60664-1.

Caution The system shall be mounted in an ATEX/IECEx-certified enclosure with

a minimum ingress protection rating of at least IP54 as defined in IEC/EN 60079-15.

Caution The enclosure must have a door or cover accessible only by the use of a

tool.

2| ni.com | NI cRIO-9022 User Manual and Specifications

Electromagnetic Compatibility Guidelines

This product was tested and complies with the regulatory requirements and limits for

electromagnetic compatibility (EMC) stated in the product specifications. These requirements

and limits provide reasonable protection against harmful interference when the product is

operated in the intended operational electromagnetic environment.

This product is intended for use in industrial locations. However, harmful interference may

occur in some installations, when the product is connected to a peripheral device or test object,

or if the product is used in residential or commercial areas. To minimize interference with

radio and television reception and prevent unacceptable performance degradation, install and

use this product in strict accordance with the instructions in the product documentation.

Furthermore, any changes or modifications to the product not expressly approved by National

Instruments could void your authority to operate it under your local regulatory rules.

Special Conditions for Marine Applications

Some products are Lloyd’s Register (LR) Type Approved for marine (shipboard) applications.

To verify Lloyd’s Register certification for a product, visit ni.com/certification and search for

the LR certificate, or look for the Lloyd’s Register mark on the product.

Caution In order to meet the EMC requirements for marine applications, install the

product in a shielded enclosure with shielded and/or filtered power and input/output

ports. In addition, take precautions when designing, selecting, and installing

measurement probes and cables to ensure that the desired EMC performance is

attained.

Installing the cRIO-9022 on the Chassis

Complete the following steps to install the cRIO-9022 on the chassis.

1. Make sure that no power is connected to the cRIO-9022 or the chassis.

2. Align the cRIO-9022 with the chassis as shown in the following figure.

NI cRIO-9022 User Manual and Specifications | © National Instruments | 3

Figure 2. Installing the cRIO-9022 on the Chassis

1. Controller

2. Captive Screws

3. Chassis Connector

4. Chassis

3. Slide the cRIO-9022 onto the chassis connector. Press firmly to ensure the chassis

connector and the cRIO-9022 connector are mated.

4. Using a Phillips #2 screwdriver, tighten the two captive screws on the front of the

cRIO-9022 to 1.3 N · m (11.5 lb · in.) of torque.

Dimensions

The following figure shows the cRIO-9022 dimensions.

4| ni.com | NI cRIO-9022 User Manual and Specifications

Figure 3. cRIO-9022 Top and Front Dimensions

90.2 mm

(3.55 in.)

46.2 mm

(1.82 in.)

90.2 mm

(3.55 in.)

77.3 mm

(3.04 in.)

44.1 mm

(1.73 in.)

1. M4 Thread

Connecting the cRIO-9022 to a Network

Connect Ethernet port 1 on the cRIO-9022 to an Ethernet network using a standard Category 5

(CAT-5) or better Ethernet cable. The host computer communicates with the controller over a

standard Ethernet connection. If neither the host computer nor the controller is connected to a

network, you can connect the two directly.

Caution To prevent data loss and maintain the integrity of your Ethernet

installation, do not use a cable longer than 100 m. If you are using 100 Mbps

Ethernet, NI recommends using a CAT-5 or better shielded twisted-pair Ethernet

cable.

Related Information

Configuring IP Settings and Installing Software on the cRIO-9022 on page 7

Ethernet Cabling on page 18

NI cRIO-9022 User Manual and Specifications | © National Instruments | 5

Ethernet Port 2

To use Ethernet port 2, you must assign a static IP address to the port using Measurement &

Automation Explorer (MAX). The IP address must be on a different subnet than the IP address

of Ethernet port 1. You cannot use DHCP with Ethernet port 2. For more information about

using Ethernet port 2, visit ni.com/info and enter the Info Code dualenet.

Connecting the cRIO-9022 to Power

Caution You must install the cRIO-9022 on a chassis or use stand-alone mounting

kit such as the NI 9908 or NI 9909 before wiring power to the cRIO-9022. Installing

the cRIO-9022 while power is connected can damage the chassis.

The cRIO-9022 requires a 35 VDC external power supply. The cRIO-9022 filters and

regulates the supplied power and provides power for the C Series modules. The cRIO-9022

has a primary power input, V1, and a secondary power input, V2. The cRIO-9022 draws

power from the power supply with the higher voltage. The cRIO-9022 has one layer of

reverse-voltage protection.

1. Ensure that your power supply is powered off.

2. Install the ferrite on the negative and positive leads of the power supply, as shown in the

following figure.

Figure 4. Installing a Ferrite on the Power Leads

1. Pass the leads through the ferrite twice, leaving 50 mm to 75 mm (2 in. to 3 in.) between the ferrite and

the end of the leads.

2. Close the ferrite around the leads.

3. Remove the power connector from the cRIO-9022.

Caution Do not tighten or loosen the terminal screws on the power connector

while the cRIO-9022 is powered on.

4. Connect the primary power supply and optional secondary power supply to the power

connector, as shown in the following figure.

6| ni.com | NI cRIO-9022 User Manual and Specifications

Figure 5. cRIO-9022 Power Connections

Power Connector

Primary Power Supply

–

Secondary Power Supply

FerriteFerrite

Note The C terminals are internally connected to each other.

5. Tighten the terminal screws on the power connector to 0.2 N · m to 0.25 N · m

(1.8 lb · in. to 2.2 lb · in.) of torque.

6. Install the power connector on the front panel of the cRIO-9022.

7. Tighten the power connector screw flanges to 0.3 N · m to 0.4 N · m (2.7 lb · in. to

3.5 lb · in.) of torque.

8. Power on the primary power supply and optional secondary power supply.

Powering On the cRIO-9022

When you power on the cRIO-9022 for the first time, the device runs a power-on self test

(POST). During the POST, the Power and Status LEDs turn on. When the Status LED turns

off, the POST is complete.

Related Information

LEDs on page 11

Configuring IP Settings and Installing Software

on the cRIO-9022

The cRIO-9022 initially boots into safe mode because there is no software installed. Complete

the following steps to configure the cRIO-9022 and install software.

1. Launch MAX on the host computer.

2. Expand Remote Systems in the configuration tree and locate your system.

3. Select your target. MAX lists the system under the model number followed by the serial

number, such as NI-CRIO-9022-1856AAA.

Tip If the cRIO-9022 is on a different subnet from the host computer, it does

not initially appear under Remote Systems. Use the CONSOLE OUT switch to

read the IP address of the cRIO-9022, and add it to Remote Systems in MAX.

NI cRIO-9022 User Manual and Specifications | © National Instruments | 7

The cRIO-9022 automatically attempts to connect to the network using DHCP. If DHCP

is not available, the cRIO-9022 connects to the network with a link-local IP address with

the form 169.254.x.x.

4. Select the Network Settings tab.

5. Enter a name for the RT target in the Name field.

6. Select settings for the RT target in the IP Settings section.

Note For information about configuring network settings, refer to the MAX

Remote Systems Help.

7. Click Apply.

8. Click Yes to reboot the cRIO-9022 when prompted, or right-click the name under

Remote Systems and select Reboot.

9. Expand the cRIO-9022 under Remote Systems and select Software.

10. Click Add/Remove Software in the toolbar to launch the LabVIEW Real-Time Software

Wizard.

11. Install LabVIEW Real-Time software and device drivers on the controller.

The cRIO-9022 automatically reboots after the software installation. You can now program it

using LabVIEW Real-Time. For information about configuring the cRIO-9022 to launch an

embedded stand-alone application at startup, refer to the LabVIEW Help.

Note You must connect Ethernet port 1 to configure the cRIO-9022. You cannot

configure the controller through Ethernet port 2.

RS-232 Serial Port

The cRIO-9022 has an RS-232 serial port to which you can connect devices such as displays

or input devices. Use the Serial VIs to read from and write to the serial port. For more

information about the Serial VIs, refer to the LabVIEW Help.

Figure 6. Serial Port Pinout

DSR

RTS

CTS

DCD

RXD

TXD

DTR

GND

8| ni.com | NI cRIO-9022 User Manual and Specifications

Internal Real-Time Clock

The cRIO-9022 system clock synchronizes with the internal high-precision real-time clock

during startup. This synchronization provides timestamp data to the cRIO-9022. You can use

the internal real-time clock to correct drift of the system clock.

Related Information

Internal RTC on page 14

USB Mass-Storage Devices

The cRIO-9022 supports common USB mass-storage devices such as USB Flash drives and

USB-to-IDE adapters formatted with FAT16 and FAT32 file systems. LabVIEW maps USB

devices to the U:, V:, W:, or X: drive, starting with the U: drive if it is available. You can

connect multiple USB mass-storage devices to the cRIO-9022 if you use a USB hub. Refer to

the LabVIEW Help for more information.

Note If the cRIO-9022 is not in a hazardous location, you can connect and

disconnect USB devices without affecting operation.

DIP Switches

cRIO-9022 DIP switches are in the OFF position by default.

Figure 7. Controller DIP Switches

SAFE MODE

CONSOLE OUT

IP RESET

NO APP

USER1

OFFON

SAFE MODE Switch

The following table describes the ON and OFF states of the SAFE MODE switch.

NI cRIO-9022 User Manual and Specifications | © National Instruments | 9

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