Moxa Technologies EtherDevice EDR-G903 User manual

Moxa EtherDevice™ Router

EDR-G903

Hardware Installation Guide

First Edition, February 2010

Reproduction without permission is prohibited.

Fl.4, No.135, Lane 235, Pao-Chiao Rd. Shing Tien City, Taipei, Taiwan,

R.O.C.

TEL: +886-2-8919-1230

P/N: 1802009030010

Package Checklist

The Moxa EDR-G903 is shipped with the following items. If any of these

items is missing or damaged, please contact your customer service

representative for assistance.

y1 EDR-G903 EtherDevice Router

yHardware Installation Guide

yCD-ROM with User’s Manual and Windows utility

yMoxa product warranty statement

yRJ45 to DB9 console port cable

yProtective caps for unused ports

Features

Advanced Industrial Networking Capability

yRouter/Firewall/VPN all in one.

yHigh performance Gigabit copper/fiber combo port.

ySupports 1 WAN, 1 LAN, and 1 user-configurable WAN or DMZ

interface.

yFirewall with Quick Automation Profile for Fieldbus protocols.

yNetwork address translation (N-to-1, 1-to-1, and port forwarding).

yIntelligent PolicyCheck and SettingCheck tools.

y-40 to 75°C operating temperature (T models).

- 2 -

Panel Views of EDR-G903

Front Panel View

Top Panel View

Rear Panel View

Front Panel:

1. WAN1, DMZ/WAN2, LAN port:

10/100/1000 BaseT(X) or

100/1000Base SFPslot combo ports

2. Power input PWR1LED

3. Power input PWR2LED

4. FaultLED

5. 10/100/1000BaseT(X) LEDindicator

6. LED for DMZ/WAN2 port

Top Panel:

1. Grounding screw

2. 4-pin terminal block for PWR 1,

PWR 2

3. 4-pin terminal block for DI and

Relay

4. RS-232 console port

Rear Panel:

1. Terminal block

2. DIN-Rail kit

- 3 -

Mounting Dimensions (unit = mm)

52.9 mm

(2.1 in) 20.0 mm

(0.8 in)

18.0 mm

(0.7 in)

20.7 mm (0.8 in)

15.0 mm (0.6 in)

51.0 mm

(2.0 in)

44.0 mm

(1.7 in)

20.0 mm (0.8 in)

131.1 mm (5.2 in)

139.9 mm (5.5 in)

161.7 mm (6.4 in)

82.5 mm (3.2 in)

48.4 mm (1.9 in)

152.0 mm (6.0 in)

PWR1

PWR2

FAULT

EDR-G903

WAN1LAN DMZ/WAN2

Secure Router

Side View Front View Rear View

DIN-Rail Mounting Kit

DIN-Rail Mounting

The aluminum DIN-Rail attachment plate should already be fixed to the back

panel of the EDR-G903 when you take it out of the box. If you need to

reattach the DIN-Rail attachment plate to the EDR-G903, make sure the stiff

metal spring is situated towards the top, as shown in the following figures.

STEP 1—Insert the top of the

DIN-Rail into the slot just below the

stiff metal spring.

STEP 2—The DIN-Rail attachment

unit will snap into place as shown in

the following illustration.

metal

spring

DIN-Rail

metal

spring

DIN-Rail

To remove the EDR-G903 from the DIN-Rail, simply reverse Steps 1 and 2

above.

- 4 -

Wiring Requirements

WARNING

Do not disconnect modules or wires unless power has been

switched off or the area is known to be non-hazardous. The

devices may only be connected to the supply voltage shown on

the type plate. The devices are designed for operation with a

Safety Extra-Low Voltage. Thus, they may only be connected to

the supply voltage connections and to the signal contact with the

Safety Extra-Low Voltages (SELV) in compliance with IEC950/

EN60950-1/ VDE0805.

ATTENTION

This unit is a built-in type. When the unit is installed in another

piece of equipment, the equipment enclosing the unit must

comply with fire enclosure regulation IEC 60950-1/EN60950-1

(or similar regulation).

ATTENTION

Safety First!

Be sure to disconnect the power cord before installing and/or

wiring your Moxa EtherDevice Router.

Calculate the maximum possible current in each power wire and

common wire. Observe all electrical codes dictating the

maximum current allowable for each wire size.

If the current goes above the maximum ratings, the wiring could

overheat, causing serious damage to your equipment.

Please read and follow these guidelines:

yUse separate paths to route wiring for power and devices. If power wiring

and device wiring paths must cross, make sure the wires are perpendicular

at the intersection point.

NOTE: Do not run signal or communications wiring and power wiring

through the same wire conduit. To avoid interference, wires with different

signal characteristics should be routed separately.

yYou can use the type of signal transmitted through a wire to determine

which wires should be kept separate. The rule of thumb is that wiring

sharing similar electrical characteristics can be bundled together

yYou should separate input wiring from output wiring

yWe advise that you label the wiring to all devices in the system.

Grounding the Moxa EDR-G903

Grounding and wire routing help limit the effects of noise due to

electromagnetic interference (EMI). Run the ground connection from the

ground screw to the grounding surface prior to connecting devices.

ATTENTION

This product is intended to be mounted to a well-grounded

mounting surface such as a metal panel.

- 5 -

Wiring the Relay Contact

The EDR-G903 has one set of relay outputs. This relay contact uses one

contacts of the terminal block on the EDR-G903’s top panel. Refer to the

next section for detailed instructions on how to connect the wires to the

terminal block connector, and how to attach the terminal block connector to

the terminal block receptor.

In this section, we illustrate the meaning of the contact used to connect the

relay contact.

Top View

Front View

FAULT:

The two right contacts of the 4-pin terminal

block connector are used to detect

user-configured events. The two wires

attached to the fault contacts form an open

circuit when a user-configured event is

triggered. If a user-configured event does

not occur, the fault circuit remains closed.

Wiring the Redundant Power Inputs

The EDR-G903 has two sets of power inputs—power input 1 and power

input 2. The top and front views of one of the terminal block connectors are

shown here.

Top View

Front View

V2- V2+ V1- V1+

STEP 1: Insert the negative/positive DC

wires into the V-/V+ terminals, respectively.

STEP 2: To keep the DC wires from pulling

loose, use a small flat-blade screwdriver to

tighten the wire-clamp screws on the front o

the terminal block connector.

STEP 3: Insert the plastic terminal block

connector prongs into the terminal block

receptor, which is located on the

EDR-G903’s top panel.

- 6 -

Wiring the Digital Inputs

The EDR-G903 has one set of digital input, DI. The DI consists of two left

contacts of the 4-pin terminal block connector on the EDR-G903’s top panel,

which are used for the DC inputs. The top and front views of one of the

terminal block connectors are shown here.

Top View

Front View

STEP 1: Insert the negative

(ground)/positive DI wires into the ┴/I

terminals, respectively.

STEP 2: To keep the DI wires from pulling

loose, use a small flat-blade screwdriver to

tighten the wire-clamp screws on the front o

the terminal block connector.

STEP 3: Insert the plastic terminal block

connector prongs into the terminal block

receptor, which is located on the

EDR-G903’s top panel.

Communication Connections

Each EDR-G903 has 2 types of communication port:

y1 RJ45 console port (RS-232 interface)

y3 combination 10/100/1000T(X)/1000BaseSFP ports

RS-232 Connection

The EDR-G903 has one RS-232 (10-pin RJ45) console port, located on the

top panel. Use either an RJ45-to-DB9 (see the cable following wiring

diagrams) to connect the EDR-G903’s console port to your PC’s COM port.

You may then use a console terminal program, such as Moxa PComm

Terminal Emulator, to access the EDR-G903’s console configuration utility.

RJ45 (10-pin) Console Port Pinouts

Pin Description

1 ------

2 DSR

3 RTS

4 ------

5 TxD

6 RxD

7 GND

8 CTS

9 DTR

10 ------

110

- 7 -

RJ45 (10-pin) to DB9 (F) Cable Wiring

RJ45 Plug Pin 1

Moxa

EtherDevice

Server

RJ45

Connector

DCD

DSR

RTS

GND

TxD

RxD

CTS

DTR

COM Port

Female DB9

Connector

DCD

DTR

CTS

GND

RxD

TxD

RTS

DSR

Cable Wiring

4/7

10/100/1000BaseT(X) Ethernet Port

Connection

The 10/100/1000BaseT(X) ports located on Moxa EtherDevice Router’s front

panel are used to connect to Ethernet-enabled devices. Most users will choose

to configure these ports for Auto MDI/MDI-X mode, in which case the port’s

pinouts are adjusted automatically depending on the type of Ethernet cable

used (straight-through or cross-over), and the type of device (NIC-type or

HUB/Switch-type) connected to the port.

In what follows, we give pinouts for both MDI (NIC-type) ports and MDI-X

(HUB/Switch-type) ports. We also give cable wiring diagrams for

straight-through and cross-over Ethernet cables.

10/100Base T(x) RJ45 Pinouts

MDI Port Pinouts MDI-X Port Pinouts 8-pin RJ45

Pin Signal Pin Signal

1 Tx+ 1 Rx+

2 Tx- 2 Rx-

3 Rx+ 3 Tx+

6 Rx- 6 Tx-

1000BaseT RJ45 Pinouts

Pin MDI MDI-X

1 BI_DA+ BI_DB+

2 BI_DA- BI_DB-

3 BI_DB+ BI_DA+

4 BI_DC+ BI_DD+

5 BI_DC- BI_DD-

6 BI_DB- BI_DA-

7 BI_DD+ BI_DC+

8 BI_DD- BI_DC-

- 8 -

RJ45 (8-pin) to RJ45 (8-pin) Straight-Through Cable Wiring

Straight-Through Cable

RJ45 Plug Pin 1

Router Port

RJ45

Connector RJ45

Connecto

Tx+

Tx-

Rx+

Rx-

DD+

DD-

DC+

DC-

NIC Port

Cable Wiring Rx+

Rx-

Tx+

Tx-

DC+

DC-

DD+

DD-

RJ45 (8-pin) to RJ45 (8-pin) Cross-Over Cable Wiring

Cross-Over Cable

RJ45 Plug Pin 1

Router Port

(NIC Port)

RJ45

Connector RJ45

Connector

Tx+

Tx-

Rx+

Rx-

(Rx+)

(Rx-)

(Tx+)

(Tx-) DC+

DC-

DD+

DD-

(DD+)

(DD-)

(DC+)

(DC-)

(Tx+)

(Tx-)

(Rx+)

(Rx-)

Router Port

(NIC Port)

Cable Wiring

Rx+

Rx-

Tx+

Tx- (DC+)

(DC-)

(DD+)

(DD-)

DD+

DD-

DC+

DC-

100 BaseFX or 1000BaseSFP Fiber Port

The Gigabit Ethernet ports on the EDR-G903 series are SFP slots, which

require 100BaseFX SFP or Gigabit mini-GBIC fiber transceivers to work

properly. Moxa provides complete transceiver models for various distance

requirements.

The concept behind the LC port and cable is quite straightforward. Suppose

you are connecting devices I and II. Unlike electrical signals, optical signals do

not require a circuit in order to transmit data. Consequently, one of the optical

lines is used to transmit data from device I to device II, and the other optical

line is used to transmit data from device II to device I, for full-duplex

transmission.

Remember to connect the Tx (transmit) port of device I to the Rx (receive) port

of device II, and the Rx (receive) port of device I to the Tx (transmit) port of

device II. If you make your own cable, we suggest labeling the two sides of the

same line with the same letter (A-to-A and B-to-B, as shown below, or

A1-to-A2 and B1-to-B2).

LC-Port Pinouts LC-Port to LC-Port Cable Wiring

Cable Wiring

A A

B B

- 9 -

ATTENTION

This is a Class 1 Laser/LED product. To avoid causing serious

damage to your eyes, do not stare directly into the Laser Beam.

LED Indicators

The front panel of the Moxa EDR-G903 contains several LED indicators. The

function of each LED is described in the following table:

LED Color State Description

On Power is being supplied to power input

P1 on the main module.

PWR1 AMBER

Off Power is not being supplied to power

input P1 on the main module.

On Power is being supplied to power input

P2 on the main module.

PWR2 AMBER

Off Power is not being supplied to power

input P2 on the main module.

On When a user-configured event is

triggered.

FAULT RED

Off When a user-configured event has not

been triggered.

On TP or FX port’s 10/100 Mbps link is

active.

Blinking Data is being transmitted at 10/100

Mbps.

AMBER

Off TP or FX port’s 10/100 Mbps link is

inactive.

On TP or FX port’s 1000 Mbps link is

active.

Blinking Data is being transmitted at 1000 Mbps.

10/100/1000M

GREEN

Off TP or FX port’s 1000 Mbps link is

inactive.

On The WAN2/DMZ port is set to the

“WAN” function.

AMBER

Off The WAN2/DMZ port is disabled.

On The WAN2/DMZ port is set to the

“DMZ” function.

WAN/DMZ

GREEN

Off The WAN2/DMZ port is disabled.

- 10 -

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