Mitsubishi QS03NB-U-HW Instruction Manual

Thank you for purchasing the Mitsubishi safety programmable

controller MELSEC-QS Series.

Safety Guideline

Prior to use, please read both this manual and detailed manual

thoroughly and familiarize yourself with the product.

MODEL QS03NB-U-HW

MODEL

CODE 13JY84

IB(NA)-0800424-B(0809)MEE

Mitsubishi Safety Programmable Controlle

A-1

SAFETY PRECAUTIONS

(Always read these instructions before using this equipment.)

Before using the product, please read this manual, the relevant manuals

introduced in this manual, standard programmable controller manuals, and the

safety standard carefully and pay full attention to safety to handle the product

correctly.

In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".

Note that the level may lead to a serious consequence

according to the circumstances.

Always follow the instructions of both levels because they are important to

personal safety.

Please save this manual to make it accessible when required and always forward

it to the end user.

Indicates that incorrect handling may cause

hazardous conditions, resulting in death or severe

injury.

Indicates that incorrect handling may cause

hazardous conditions, resulting in medium or slight

personal injury or physical damage.

DANGER

CAUTION

A-2

[Design Precautions]

zWhen a safety programmable controller detects an error in an external power

supply or a failure in programmable controller main module, it turns off all the

outputs. Create an external circuit to securely stop the power of hazard by

turning off the outputs.Incorrect configuration may result in an accident.

zCreate short current protection for a safety relay, and a protection circuit such

as a fuse, and breaker, outside a safety programmable controller.

zWhen data/program change, or status control is performed from a PC to a

running safety programmable controller, create an interlock circuit outside the

sequence program and safety programmable controller to ensure that the

whole system always operates safely.

For the operations to a safety programmable controller, pay full attention to

safety by reading the relevant manuals carefully, and establishing the

operating procedure.

Furthermore, for the online operations performed from a PC to a safety CPU

module, the corrective actions against a communication error due to a cable

connection fault, etc. should be predetermined as a system.

zAll output signals from a safety CPU module to the CC-Link Safety system

master module are prohibited to use. These signals can be found in the

CC-Link Safety System Master Module User's Manual.

Do not turn ON or OFF these signals by sequence program, since turning ON/

OFF these output signals of the programmable controller system may cause

malfunctions and safety operation cannot be guaranteed.

zWhen a safety remote I/O module has detected CC-Link Safety error, it turns

off all the outputs. Note that the outputs in a sequence program are not

automatically turned off. If CC-Link Safety error has been detected, create a

sequence program that turns off the outputs in the program. If the CC-Link

Safety is restored with the outputs on, it may suddenly operate and result in

an accident.

zTo inhibit restart without manual operation after safety function was performed

and outputs were turned OFF, create an interlock program which uses a reset

button for restart.

DANGER

A-3

[Design Precautions]

[Installation Precautions]

zDo not bunch the wires of external devices or communication cables together

with the main circuit or power lines, or install them close to each other.

They should be installed 100 mm (3.94 inch) or more from each other.

Not doing so could result in noise that would cause malfunctions.

zUse a safety programmable controller in the environment that meets the

general specifications described in this manual.

Using this programmable controller in an environment outside the range of the

general specifications could result in electric shock, fire, erroneous operation,

and damage to or deterioration of the product.

zWhile pressing the installation lever located at the bottom of module, insert the

module fixing tab into the fixing hole in the base unit until it stops. Then,

securely mount the module with the fixing hole as a supporting point.

Incorrect loading of the module can cause a failure or drop.

Secure the module to the base unit with screws.

Tighten the screw in the specified torque range.

If the screws are too loose, it may cause a drop of the screw or module.

Over tightening may cause a drop due to the damage of the screw or module.

zCompletely turn off the external supply power used in the system before

mounting or removing the module.

Not doing so could result in damage to the product.

zDo not directly touch the module's conductive parts or electronic components.

Doing so may cause malfunctions or a failure.

CAUTION

A-4

[Wiring Precautions]

zBe sure to shut off all phases of the external supply power used by the system

before wiring.

Not completely turning off all power could result in electric shock or damage to

the product.

zWhen energizing or operating the module after installation or wiring, be sure

to close the attached terminal cover.

Not doing so may result in electric shock.

DANGER

A-5

[Wiring Precautions]

zGround the FG and LG terminals correctly.

Not doing so could result in electric shock or malfunctions.

zUse a solderless terminal with insulation sleeve for wiring of a terminal block.

Use up to two solderless terminals for a single terminal.

zUse applicable solderless terminals and tighten them with the specified

torque.

If any solderless spade terminal is used, it may be disconnected when the

terminal screw comes loose, resulting in a failure.

zWire the module correctly after confirming the rated voltage and terminal

layout.

Connecting a power supply of a different rated voltage or incorrect wiring may

cause a fire or failure.

zTighten a terminal block mounting screw, terminal screw, and module

mounting screw within the specified torque range.

If the terminal block mounting screw or terminal screw is too loose, it may

cause a short circuit, fire, or malfunctions.

If too tight, it may damage the screw and/or the module, resulting in a drop of

the screw or module, a short circuit or malfunctions.

If the module mounting screw is too loose, it may cause a drop of the screw or

module.

Over tightening the screw may cause a drop due to the damage of the screw

or module.

zBe sure there are no foreign substances such as sawdust or wiring debris

inside the module. Such debris could cause a fire, failure, or malfunctions.

zThe module has an ingress prevention label on its top to prevent foreign

matter, such as wire offcuts, from entering the module during wiring.

Do not peel this label during wiring. Before starting system operation, be sure

to peel this label because of heat dissipation.

zInstall our programmable controller in a control panel for use.

Wire the main power supply to the power supply module installed in a control

panel through a distribution terminal block.

Furthermore, the wiring and replacement of a power supply module have to

be performed by a maintenance worker who acquainted with shock protection.

(For the wiring methods, refer to the QSCPU User's Manual (Hardware

Design, Maintenance and Inspection).)

CAUTION

A-6

[Startup and Maintenance precautions]

zDo not touch the terminals while power is on.

Doing so could result in electric shock.

zCorrectly connect the battery. Also, do not charge, disassemble, heat, place in

fire, short circuit, or solder the battery.

Mishandling of battery can cause overheating, cracks, or ignition which could

result in injury and fires.

zTurn off all phases of the external supply power used in the system when

cleaning the module or retightening the terminal block mounting screws,

terminal screws, or module mounting screws.

Not doing so could result in electric shock.Tighten a terminal block mounting

screw, terminal screw, and module mounting screw within the specified torque

range.

If the terminal block mounting screw or terminal screw is too loose, it may

cause a short circuit, fire, or malfunctions.

If too tight, it may damage the screw and/or the module, resulting in a drop of

the screw or module, a short circuit or malfunctions.

If the module mounting screw is too loose, it may cause a drop of the screw or

module.

Over tightening the screw may cause a drop due to the damage of the screw

or module.

DANGER

A-7

[Startup and Maintenance precautions]

zThe online operations performed from a PC to a running safety programmable

controller (Program change when a safety CPU is RUN, device test, and

operating status change such as RUN-STOP switching) have to be executed

after the manual has been carefully read and the safety has been ensured.

Following the operating procedure predetermined at designing, the operation

has to be performed by an instructed person.

When changing a program while a safety CPU is RUN (Write during RUN), it

may cause a program breakdown in some operating conditions.

Fully understand the precautions described in the GX Developer's manual

before use.

zDo not disassemble or modify the modules.

Doing so could cause a failure, malfunctions, injury, or fire.

If the product is repaired or remodeled by other than the specified FA centers

or us, the warranty is not covered.

zUse any radio communication device such as a cellular phone or a PHS

phone more than 25cm (9.85 inch) away in all directions of safety

programmable controller.

Not doing so can cause malfunctions.

zCompletely turn off the external supply power used in the system before

mounting or removing the module.

Not doing so may result in a failure or malfunctions of the module.

zRestrict the mounting/removal of a module, base unit, and terminal block up to

50 times (IEC61131-2-compliant), after the first use of the product.

Failure to do so may cause the module to malfunction due to poor contact of

connector.

zDo not drop or give an impact to the battery mounted to the module.

Doing so may damage the battery, causing the battery fluid to leak inside the

battery.

If the battery is dropped or given an impact, dispose of it without using.

zBefore touching the module, always touch grounded metal, etc. to discharge

static electricity from human body, etc.

Not doing so may result in a failure or malfunctions of the module.

CAUTION

A-8

[Disposal Precautions]

[Transportation Precautions]

zWhen disposing of this product, treat it as industrial waste.

When disposing of batteries, separate them from other wastes according to

the local regulations. (For details of the battery directive in EU member states,

refer to QSCPU User's Manual (Hardware Design, Maintenance and

Inspection).

zWhen transporting lithium batteries, make sure to treat them based on the

transport regulations.

(For details of the controlled models, refer to the QSCPU User's Manual

(Hardware Design, Maintenance and Inspection).)

CAUTION

A-9

Revisions

* The manual number is noted at the lower right of the top cover.

Print Date *Manual Number Revision

Apr., 2008 IB(NA)-0800424-A First edition

Sep., 2008 IB(NA)-0800424-B

SAFETY PRECAUTIONS

This manual confers no industrial property rights or any rights of any other kind,

nor does it confer any patent licenses. Mitsubishi electric Corporation cannot be

held responsible for any problems involving industrial property rights which may

occur as a result of using the contents noted in this manual.

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