Mitsubishi FX-10GM User manual

FX-10GM POSITIONING CONTROLLER

USER'S GUIDE

Manual number: JY992D68401

Manual revision: A

Date: September 1997

Foreword

• This manual only describes the specifications for FX-10GM positioning controller.

For complete operation, wiring, mounting and programming instructions please refer

to the FX-10GM, FX(E)-20GM HARDWARE/PROGRAMMING MANUAL, FX

PROGRAMMING MANUAL and FX SERIES HARDWARE MANUAL.

• Before attempting to install or use the FX-10GM unit this manual and FX-

10GM,FX(E)-20GM HARDWARE/PROGRAMMING MANUAL should be read and

understood.

• If in doubt at any stage of the installation of the FX-10GM unit always consult

a professional electrical engineer who is qualified and trained to the local and

national standards which apply to the installation site.

• If in doubt about the operation or use of the FX-10GM unit please consult the nearest

Mitsubisi Electric distributor.

• This manual is subject to change without notice.

FX-10GM POSITIONING CONTROLLER

iii

FX-10GM POSITIONING CONTROLLER

Guidelines for the safety of the user and protection of the FX-10GM unit

This manual provides information for the use of the FX-10GM unit. The manual has

been written to be used by trained and competent personnel. The definition of such a

person or persons is as follows;

a) Any engineer who is responsible for the planning, design and construction of

automatic equipment using the product associated with this manual should be of

a competent nature,trained and qualified to the local and national standards

required to fulfill that role. These engineers should be fully aware of all aspects

of safety with regards to automated equipment.

b) Any commissioning or service engineer must be of a competent nature,trained

and qualified to the local and national standards required to fulfill that job. These

engineers should also be trained in the use and maintenance of the completed

product. This includes being completely familiar with all associated documentation

for the said product. All maintenance should be carried out in accordance with

established safety practices.

c) All operators of the completed equipment should be trained to use that product in

a safe and co-ordinated manner in compliance to established safety practices.

The operators should also be familiar with documentation which is connected

with the actual operation of the completed equipment.

Note: the term 'completed equipment' refers to a third party constructed device which

contains or uses the product associated with this manual.

Notes on the symbology used in this manual

At various times through out this manual certain symbols will be used to highlight

points of information which are intended to ensure the users personal safety and protect

the integrity of equipment. Whenever any of the following symbols are encountered its

associated note must be read and understood. Each of the symbols used will now be

listed with a brief description of its meaning.

Software warning

Indicates a point of interest or further explanation

Indicates a special point which the user of the associate software element

should be aware of

Indicates special care must be taken when using this element of software

Hardware warnings

Indicates that the identified danger could POSSIBLY cause physical and

property damage.

Indicates that the identified danger WILL cause physical and property

damage.

Indicates a point of further interest or further explanation.

FX-10GM POSITIONING CONTROLLER

CONTENTS

1. INTRODUCTION......................................................................................................................................... 1 - 1

1.1 Outline ............................................................................................................................................... 1 - 1

1.2 System Configuration ....................................................................................................................... 1 - 2

1.2.1 Nomenclature.......................................................................................................................... 1 - 2

1.2.2 System configuration .............................................................................................................. 1 - 3

1.3 External Dimensions......................................................................................................................... 1 - 4

2. SPECIFICATIONS ...................................................................................................................................... 2 - 1

2.1 General Specifications...................................................................................................................... 2 - 1

2.2 Power Supply Specifications ............................................................................................................ 2 - 1

2.2.1 Power Supply Specifications.................................................................................................. 2 - 1

2.2.2 Service power supply.............................................................................................................. 2 - 2

2.3 Performance specifications .............................................................................................................. 2 - 2

2.4 I/O Specifications.............................................................................................................................. 2 -4

2.4.1 Input specifications ................................................................................................................. 2 - 4

2.4.2 Output specifications .............................................................................................................. 2 - 5

2.5 Optional Units.................................................................................................................................... 2 - 6

INTRODUCTION 1

1-1

FX-10GM POSITIONING CONTROLLER

1. INTRODUCTION

This section explains the outline of the positioning unit and the related peripheral

units.

In description, the FX-10GM may be abbreviated as "10GM".

For complete operation, wiring, mounting and programming instructions please refer

to the FX-10GM, FX(E)-20GM HARDWARE/PROGRAMING MANUAL, FX

PROGRAMMING MANUAL and FX SERIES HARDWARE MANUAL.

1.1 Outline

The FX-10GM positioning unit is the pulse chain output type, and enables the positioning

control of the stepping motor or the servo motor via the drive unit.

Number of

control axes Positioning languages Number of output

pulses Connection to Programmable controller

1Dedicated language

Sequence language 1 to 200 kPPS Connected to FX/FX2C or performs

independently

Number of control axes

FX-10GM: For one axis.

Positioning languages

Both dedicated positioning language (cod instructions) and sequence language (basic

instructions and application instructions).

The languages are compatible among the FX-10GM.

Number of output pulses

High-speed pulse output from 1 PPS to 200 kPPS maximum.

Programmable controller connected

The FX-10GM can be connected to the FX/FX2C Series programmable controller to

read or write the positioning data. Each unit can also be used independently.

INTRODUCTION 1

1-2

FX-10GM POSITIONING CONTROLLER

24+

24-

When the top cover is removed

Power supply terminals

Connector for the FX/FX

Series programmable controller

Enlarged view of the lower left side

CN1:Connector for I/Os CN2:Connector for drive unit

Connector for

programming

Connector for

an extension

unit/block for

the programmable

controller

Mounting hole.2- 5.5 DIN rail

Not used when the unit is mounted

to a DIN rail

Operation

indicator LEDs

I/O output

status

indicator LEDs

MANU

COM1

1.2 System Configuration

1.2.1 Nomenclature

This section explains the names of the terminals and the connectors provided in the

FX-10GM.

COM1

LSR

LSF

DOG

RVS

FWD

ZRN

STOP

START

11X0

SVEND

COM2

PG0

CLR

COM4

COM3

RP0

FP0

24 +

COM5

ST2

ST1

SVERDY

INTRODUCTION 1

1-3

FX-10GM POSITIONING CONTROLLER

1.2.2 System configuration

This section explains the system configuration and I/O assignment of the FX-10GM.

Independent operation

• The FX-10GM can operate independently because it is equipped with a power

supply of 24V DC, CPU, operation inputs, mechanical inputs and drive unit inputs/

outputs as described on the next page.

• The FX-10GM can be connected to external I/O devices because it is equipped

with 4 input points (X0 to X3) and 6 output points (Y0 to Y5) as general purpose

I/Os. When the I/O points are insufficient, use a programmable controller as

described below.

Connecting a programmable controller

• Applicable programmable controller: FX or FX2C Series

The FX-10GM is treated as a special unit of the programmable controller. Eight

special units (such as the analog I/O unit, the high-speed counter, etc.) including

the FX-10GM can be connected to a programmable controller.

POWER

RUN

BATT.V

PROG-E

CPU-E

`bWT `QUSu

L N 24+ X1 X3 X5 X7

COM X0 X2 X4 X6 X10

X11

X12

X13

X14

X15

X16

X17RUN

Y0 Y2 Y4 Y6 Y10 Y12 Y14 Y16

COM1 Y1 Y3 COM 2 Y5 Y7 COM3 Y11 Y13 COM4 Y15 Y17

PULL

24+

24-

COM1

MANU

POWER

3 7

0 4

1 5

2 6

3 7

0 4

1 5

2 6

POWER

3 7

0 4

1 5

2 6

3 7

0 4

1 5

2 6

TRANSISTOR BLOCK

24+

24-

COM1

MANU

COM

COM24+

24-

Terminal block

Input unit described

on the next page

Special

units No.1

Special

units No.0

Programmable controller

Output unit described

on the next page

X00 X17 (X00 X03) X20 X27 (X00 X03)

Y00 Y17 (Y00 Y05) Y20 Y37 (Y00 Y05)

Peripheral units for the FX-10GM

• E-20TP teaching panel

• FX-PCS-KIT-GM-EE software kit for personal computer

Peripheral units for the programmable controller

• Various programming tools

• Data access unit

• I/O assignment

The FX-10GM is treated as a special unit of the programmable controller. The

special unit Nos. 0 to 7 are automatically assigned to each of the special units

from the unit closest to the programmable controller (The No. assigned here is

regarded as the unit No. specified in the FROM/TO instruction.)

No I/Os of the programmable controller are assigned, and the general purpose I/

Os of the FX-10GM are controlled by the 10GM.

Note

For details of the I/O assignment in the programmable controller, refer to the FX SERIES

HARDWARE MANUAL. The number of extension blocks connected after the 10GM

is limited. See section 2.2.2.

INTRODUCTION 1

1-4

FX-10GM POSITIONING CONTROLLER

Units for general I/O connection

For the general I/Os of the positioning unit and the extension I/Os of the programmable

controller the following external units can be connected.

1) Various input switches

The various input switches such as a push-button switch, limit switch, sensor,

etc. can be connected.

2) Manual pulse generator

A pulse generator can be

connected to each axis, or one

pulse generator can be

connected to both axes and

switched between them. The

manual pulse generators used

must be an open collector output

type.

General input/extension input

1) Input from the digital switch

3) Interrupt input

The input from the

manual pulse generator

can be used as control

input for interrupt

positioning control by

switching the line.

• Up to 6 digits are

possible with the FX-

10GM. Use with a

programmable cont-

roller for more digits.

123456

Various data settings can be fetched

through connections that save wiring,

either by a direct connection method

or by multiplexing input/outputs.

General output/extension output

1) Auxiliary equipment control output

The ON/OFF control outputs for

various auxiliary equipment are

generated by M code signals (2-digit

BCD) or a direct program.

2) Seven-segment display

Various setting data and statuses,

and present value, can be displayed

through connections that save wiring,

either by a direct connection method

or by multiplexing outputs.

The following data can be set using

direct specification instructions.

• Target position • Speed

• Center coordinates of circular arc

• Radius of circular arc

• Various parameters and control constants

a) Current position display:

8 digits maximum for each axis.

b) The line No. being executed, the set

speed, the present dwell value, various

parameters and the status can be read

and displayed.

• Up to 2 digits are possible with the

FX-10GM. Use with a programmable

controller for more digits.

• The positioning control command inputs and the drive unit connection are enabled

via dedicated I/O.

INTRODUCTION 1

1-5

FX-10GM POSITIONING CONTROLLER

Units for dedicated I/O connection

1) Operation system inputs

• Automatic start command

• Single-step operation command

• Stop command

• Zero return command

2) Mechanical system inputs

• Forward rotation limit

• Reverse rotation limit

• Near-point dog signal

• Manual forward rotation command

• Manual reverse rotation command

• Manual/automatic selection

3) Drive unit

• Zero point signal

• Servo ready

• Servo end

• Forward/reverse rotation pulse sample

• Clear signal

• Absolute position detection signal

etc.

INTRODUCTION 1

1-6

FX-10GM POSITIONING CONTROLLER

FX-10GM

PULL

START

LSR

LSF

DOG

RVS

FWD

ZRN

STOP

CLR

MANU

SVRDY

SVEND

PGO

CPU-E

POWER

READY

ERROR

140

125

Width: 35mm

DIN rail moun-

ting groove

50 95

2- 5.5

Mounting

hole

1.3 External Dimensions

Weight : Approx. 0.4 kg

Accessory: Extention cable,

No. labels for special

function unit or block

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