Mitsubishi MELSEC-K User manual

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CONTENTS

*-.

................................................

3-4

..........................................................

5-10

2.1

2.2

List of Equipment

.......................................................

List of Peripheral Equipment

..............................................

-16

...........................................

3.1

System Configuration

...................................................

3.2

Allocation

l/Q

Numbers

...............................................

3.3

Instruction on System Design

.............................................

.....................................................

17 -56

4.1

General Specifications

...................................................

4.2

PerformanceSpecifications

...............................................

4.2.1

CPU

performancespecifications

....................................

4.2.2

Memory specifications

............................................

4.2.3

I/Q

unit specifications

............................................

4.2.4

Power supply unitspecifications

....................................

4.2.5

Basic base unitspecifications

.......................................

4.2.6

Extension base unitspecifications

...................................

4.2.7

Extension cable specifications

......................................

4.2.8

Lithium battery specifications

......................................

4.2.9

Fuse specifications

..............................................

4.2.10

Dummyunit specifications

........................................

...........................................................

57 -80

5.1

Nomenclatureand Explanation

............................................

5.2

..............................................................

5.2.1

Loadingprocedure

..............................................

5.2.2

Memory loadingand setting

.......................................

5.2.3

Battery loading

.................................................

5.2.4

Extension base unitnumber setting

..................................

5.2.5

Connection

extensioncable

.....................................

5.2.6

Unitmountingto panel

...........................................

5.2.7

VUiring

........................................................

5.2.8

Troubles and correctiveactions for

I/Q

circuits

.........................

5.3

Operation Procedures

...................................................

5.3.1

Flowchartfor trial run

...........................................

5.3.2

Errorlist

......................................................

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.................................

81 -92

6.1 Daily Inspection

...................................................

6.2 Periodic Inspection

.................................................

6.3 Troubleshooting

...................................................

6.3.1 Generaltroubleshootingflowchart

..............................

6.3.2 Flowchartused when

"POWER"

LED has turned

off

................

6.3.3 Flowchartused when "RUN" LED has turned

off

..................

6.3.4 Flowchartused when

"RUN"

LED

flickers

........................

6.3.5 Flowchartused when output loadof output unit does not

turn on

...................................................

6.3.6 Flowchartused when program cannot be written

...................

6.4 Battery Change

....................................................

6.4.1 Battery life

................................................

6.4.2 Battery changingprocedure

....................................

6.5 Fusechange

......................................................

7.1 K2NCPU Unit

.....................................................

7.2 1/0Units

.........................................................

7.3 Power Supply Unit

.................................................

7.4 Basic

Base

Units

...................................................

7.5 ExtensionBase Units

................................................

7.6 Dummy Unit

.....................................................

100

8.1

8.2

8.3

Watchdog Timer (WDT)

............................................

102

Accuracy of 10ms Timer

............................................

103

Maximum CountingSpeed of Counter

.................................

104

9.1 Main Unit

.......................................................

106

9.2 Memory

.........................................................

106

9.3 Battery

.........................................................

106

COMPARISON

AND K2N

..........................................

117

PROCESS TIME

.......................................................

123

.......................................................

107

126

COMPATIBILITY

SERIES

AND K2N

SERIES

..........................

109

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GENERAL DESCRIPTION

GENERAL

DESCRIPTION..

...

m..

.....

-4

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GENERAL DESCRIPTION

MELSEC-K1, K2, and K2(S1, S2, S3). The new model has been greatly improvedin reliability

and

ease

of operation, such

the increase of applicationinstructionsand the run display of

all

1/0

units. The K2N

also equipped with new functions, such

pause function which allows

temporary stop with an output

state

retained.

(Features)

The conventional

1/0

units, peripheral equipment (except some units), and special units

(such

positioningunitand analog unit)can be used without modifications.

14 types of application instructions are provided in addition to 18 types of sequence in-

structions and

types of data instructions.

For the operation speed

sequence instruction, 3.8 &step or 5.6 &step can be selected.

A pause function

availablewhich permits

stop with an output

state

retained.

Since all

1/0

units are provided with LED displays, running conditions can be checked.

A photocoupler insulation system has been applied to

all

I/O

units to improve reliability

against noise.

All external connection methods for 16-pointand 32-point

I/O

units use

terminal block

connector to improveoperability.

The addition of AC input and relay output units for 32 points allows

system to be com-

pact and extremely low-priced.

Cau

ons for Hand

1. 3.8 ps/step or 5.6 ps/step can be selected for sequence instruction execution time.

For

system which consists

only

I/O

units having type names with "N" at the

end and KI, K2 series output units, either 3.8 &step or 5.6 &step can be used.

For

system which utilizes other units (KI, K2series input units and special units),

be sure to

set

the sequence instruction operation time to 5.6 &step.

2. When the external failure number device

"F"

used, be sure to load only an input

unit intothe slot

of basic unit. Otherwise, the system will malfunction,

3. When

special unit

used for

system which employs the extension base unit

K55BN or K58BN, be sure to load the special unit into the extension base unit

which requires

basic base unit or

power supply unit.

4. For the compatibility of various type units and base units of K1 and K2series and

those of K2Nseries,

see

the "APPENDIX" of this instruction manual.

5. Before proceedingto installation and operation accordingtothis instruction manual,

be sure to read Section

"HANDLING INSTRUCTIONS" of this manual.

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EQUIPMENT

....................................................5-10

List

Equipment..

....

.. ....

...

...6

List

Peripheral Equipment

.. .

2.1

2.2

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hfl&YkYi

base

unit

K12BN

K15BN

K18BN

I/O

unitscan be loaded

I/O

unitscan be loaded

I/O

unitscan be loaded

K65BN

K68BN

i/O

unitscan be loaded

I/O

unitscan be loaded

K55BN

K58BN

1/0

unitscan be loaded, power supply unit

not required

1/0

unitscan be loaded, power supply unit

not required

KORAM

4KRAM

For 1 K step

For 4

steps

and load

intosocket.

K61PN

K62PN

K63P

K64PN

K65PN

Input 100VAC Output 5VDC4A

Input IOOV AC Output 5VDC 4A, 24VDC 2A

Input 24V DC Output 5VDC 6A

input IOOVAC Output 5VDC15A

Input 100VAC Output 5VDC IOA, 24VDC 1A

Select 1unit per base

unit and load

into

power supply unit

position.

KGICBLN

K67CBLN

K76CBLN

K77CBLN

KXION

Length

500

Length 900mm

Length 2000mm

Length 3000mm

Connection between

base units 1cable per

extension base unit.

16points 100VACinput unit

~~~~~~~~~~

KXllN

KX20N

KX21N

32points IOOVAC inputunit

16points 200VAC input unit

32points 220VAC input unit

EQUIPMENT

2.1

List

Equipment

Name

Type

Remarks

CPU unit K2NCPU

4096 steps,

I/O:

512points

M: 250 points,

C: 128points,

96 points

Base

Extension

bese unit

~ ~~~~

2KROM

For 2

steps

EP-ROM

Memo- 4KROM

For 4 K steps

Select requiredmemory

IC-RAM

Power supply unit

Extentioncable

KX40N

16points 12/24VDC input unit

~~~~~~~~

Inputunit FIN 32 points 12/24VDCinput unit

KX42N

64 points 12/24VDCinput unit

KX71N

32points inputunit for sensor

KX80

16points 12/24VDC input unit

KX81

32points 12/24VDC inwtunit

Table

2.1

List

Equipment

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Name

Output unit

KYION

KYllN

KY13N

KY13SN

KY22N

KY23N

KY40N

KY41N

Teachingunit

For positioning KD

(KD71TUE:

ntelligentcorn-

nnication unit KD51

(KD51E)

Remarks

16points relay contact output unit

16 points relqy contact output unit with noise suppression

32points reiay contact output unit

32points relay contact output unit with noise suppression

16points triac output unit (for 2A)

32 points triac output unit (for IA)

16points 12/24VDC transistor output unit (for0.1A)

32 points 12/24VDC transistor output unit (for0.1A)

64 points 12/24yDCtransistor output unit (for

0.1

32points 24VDCtransistor output unit (for0.5A)

16points 12/24/48VDC transistor output unit (for0.2A)

32 points

TTL,

COMS (5/12VDC) output unit

16points 24VDC transistor output unit (for 2A)

t"'"

KY81

16points

32points

24VDC transistor output unit (for0.5A)

24VDCtransistor output unit (for0.5A)

External failure number

diaplyed indecimal 2 digits

inside of unit.

Externalfailure number

displayed indecimal

digits

outside of unit.

16points analog timer: 0.3

3 seconds, 3

30 seconds

Pulse train output, 2 axes (independent 2 axes, simultaneous 2 axes

linear interpolationpossible)

Dedicatedto MELDAS-SI

pulsetrain output, 2 axes (independent2 axes,

simultaneous 2 axes

linear interpolationpossible)

Read, write, positiondisplay, monitor, and

test

of 400-pointpositiondata

BCD 4 digit reversiblecounter, 20KHz, with comparator, 1/2 phase input

+20mA/O

5lOV analog input, 11bits, 4 channels are contained

20mA/O- +lOV analog output, 11bits, 2 channels are contained

Insulation amplifierfor KA62A and 63A, 2 channels are coktained

5VDC/4

20mA analoginput/output, 4 channels are contained in input and

output, respectively; digital output 2channels; counter, 4 channels are contained.

Programmingunit with liquid crystal display, write read, monitor, and

test

KD81program.

Memory 64 K bytes, multi-task

tasks), with RS-232C(3 channels)and

RS-422

(1channel)

Table

2.1

List

Equipment

External failurd

monitorunit

(<N62

Analog timer

KT61

unit KD71

KD71NS1

Positioning

unit

KD61

High speed

counter unit

KA62A

A/D converter

unit

UA63A

D/A converter

unit

KA64

Insulation

amplifierunit

KD81

programmer

KD81

PID

control

unit

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EQUIPMENT

bIELBEBoK

+-'

Name

Type

Remarks

Local data KJ71L3

link unit KJ71P3" Link unitused when programmablecontroller

used

local channel

Master data

KJ71

link unit

[II

Link unitfor master side of serial data link system

KJ71L7

Removedata KJ72L5

link unit KJ72P5"

Link unitfor link with computer

Computer

link unit

Link unitused for

1/0

unit of remote

1/0

system

Battery

K6BAT For IC-RAMbackup and power failure latch

Oummyunit

KG62N

Changeover selectionof 16,32, or 64 points

possible.

Blankcover

KG62

Blank cover for area where

1/0

unit

not loaded.

Plugtype, 5A

For KY22N,

MP50

23N, 60N

For KY51N

For power MF6ONR-

5A-05

MP20 Plugtype, 2A

Encased in

glass

tube, 5A, loaded into base unit

"KJ71P3 and KJ72P5 are used for optical data link system with optical fiber cables.

Table 2.1 List

Equipment

Note: Thelatch unit Type

KL61

cannot be used.

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