Mitsubishi AJ65BT-D62 User manual

A - 1

SAFETY PRECAUTIONS 

(Read these precautions before using this product.)

Before using this product, please read this manual and the relevant manuals carefully and pay full

attention to safety to handle the product correctly.

The precautions given in this manual are concerned with this product only. For the safety precautions of

the programmable controller system, refer to the user's manual for the CPU module used.

In this manual, the safety precautions are classified into two levels: " WARNING" and " CAUTION".

Items marked with an exclamation point in a triangle could also cause severe consequences,

depending on the circumstances, if not handled properly.

They indicate information that should be taken seriously and observed conscientiously.

Manuals supplied with the products should be stored carefully where they can be accessed whenever

necessary, and should always be passed on to the end user along with the equipment.

[Design Precautions]

WARNING

When a communication error occurs in data link, the faulty station will result in the following status.

Using the communication status information, configure up an interlock circuit in the sequence

program to make the system safe.

Misoutput or misoperation may cause an accident.

(1) General-purpose inputs from this module all switch off.

(2) General-purpose outputs from this module all switch off.

Some module failures may keep input/output on or off. Provide an external monitoring circuit for

I/O signals which may lead to serious accidents.

CAUTION

Do not bundle control lines or communication cables with main circuit or power lines or lay them

near these lines.

As a guideline, separate the cables at least 100mm(3.94inch).

Not doing so could result in noise that would cause erroneous operation.

A - 2

[Installation Precautions]

CAUTION

Use the module in an environment that conforms to the general specifications in the manual.

Otherwise, an electric shock, fire, misoperation or product damage or deterioration can occur.

Securely fix the module using the DIN rail or mounting screws and fully tighten the mounting

screws within the specified torque range.

Undertightening can cause a drop or misoperation.

Overtightening can cause a drop or misoperation due to damaged screws or module.

Do not touch the conductive areas of the module directly.

Otherwise, the module can misoperate or fail.

[Wiring Precautions]

WARNING

Before starting mounting, wiring or other work, always switch power off externally in all phases.

Otherwise, an electric shock, product damage or misoperation may occur.

When switching power on or starting operation after mounting, wiring or other work, always

install the supplied terminal cover to the product.

Otherwise, you may get an electric shock.

CAUTION

Be sure to shut off all phases of the external power supply used by the system before

installation or wiring.

Not doing so can cause the product to be damaged or malfunction.

Ground the FG terminal to the protective ground conductor dedicated to the programmable

controller.

Failure to do so may result in electric shock or malfunction.

Use applicable solderless terminals and tighten them with the specified torque. If any solderless

spade terminal is used, it may be disconnected when the terminal screw comes loose, resulting

in failure.

Before wiring the module, confirm the rated voltage and terminal arrangement of the product.

A fire or failure can occur if the power supply connected is different from the rating or wiring is

incorrect.

Tighten the terminal screws within the specified torque range.

Undertightening can cause a short circuit or misoperation.

Overtightening can cause a short circuit or misoperation due to damaged screws or module.

Ensure that foreign matters such as chips and wire off-cuts do not enter the module.

They can cause a fire, failure or misoperation.

A - 3

[Wiring Precautions]

CAUTION

Always secure the wires or cables connected to the module, e.g. run them in conduits or clamp

them.

Otherwise, the module or cables can be damaged due to dangling, moved or accidentally pulled

cables or misoperation can occur due to improper cable connection.

Do not install the control lines or communication cables together with the main circuit lines or

power cables.

Failure to do so may result in malfunction due to noise.

Do not hold the cable part when unplugging the communication or power cable connected to the

module.

When the cable is fitted with a connector, hold the connector of the cable part connected to the

module.

When the cable is not fitted with a connector, loosen the screw in the cable part connected to

the module. If you pull the cable connected to the module, the module or cable can be damaged

or misoperation can occur due to improper cable connection.

[Starting and Maintenance Precautions]

WARNING

Do not touch the terminals while power is on.

This can cause misoperation.

Before starting cleaning or terminal screw retightening, always switch power off externally in all

phases.

Otherwise, a module failure or misoperation can occur.

A - 4

[Starting and Maintenance Precautions]

CAUTION

Do not touch the terminals while the power is on.

Doing so may cause malfunction.

Do not drop or apply strong shock to the module.

Failure to do so may damage the module.

Do not disassemble or modify the module.

This can cause a failure, misoperation, injury or fire.

The module case is made of resin. Do not drop it or give it hard impact.

This can damage the module.

Be sure to shut off all phases of the external power supply used by the system before mounting

or dismounting the module to or from the panel.

Not doing so can cause the module to fail or malfunction.

Do not install/remove the terminal block more than 50 times after the first use of the product.

(IEC 61131-2 compliant)

Before handling the module, always touch grounded metal, etc. to discharge static electricity

from the human body.

Failure to do so can cause the module to fail or malfunction.

The pulse/external input voltage setting pins must be set after switching power off externally in

all phases.

Otherwise, the module can fail or misoperate.

[Precautions Regarding Product Disposal ]

CAUTION

When disposing of the product, handle it as industrial waste.

A - 5

CONDITIONS OF USE FOR THE PRODUCT 

(1) Mitsubishi programmable controller ("the PRODUCT") shall be used in conditions;

i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or

serious accident; and

ii) where the backup and fail-safe function are systematically or automatically provided outside of the

PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT.

(2) The PRODUCT has been designed and manufactured for the purpose of being used in general

industries.

MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT LIMITED

TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT, WARRANTY, TORT,

PRODUCT LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO

PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION

NOT INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS, OR WARNING

CONTAINED IN MITSUBISHI'S USER, INSTRUCTION AND/OR SAFETY MANUALS, TECHNICAL

BULLETINS AND GUIDELINES FOR the PRODUCT.

("Prohibited Application")

Prohibited Applications include, but not limited to, the use of the PRODUCT in;

Nuclear Power Plants and any other power plants operated by Power companies, and/or any other

cases in which the public could be affected if any problem or fault occurs in the PRODUCT.

Railway companies or Public service purposes, and/or any other cases in which establishment of a

special quality assurance system is required by the Purchaser or End User.

Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as Elevator

and Escalator, Incineration and Fuel devices, Vehicles, Manned transportation, Equipment for

Recreation and Amusement, and Safety devices, handling of Nuclear or Hazardous Materials or

Chemicals, Mining and Drilling, and/or other applications where there is a significant risk of injury to

the public or property.

Notwithstanding the above, restrictions Mitsubishi may in its sole discretion, authorize use of the

PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT is

limited only for the specific applications agreed to by Mitsubishi and provided further that no special

quality assurance or fail-safe, redundant or other safety features which exceed the general

specifications of the PRODUCTs are required. For details, please contact the Mitsubishi

representative in your region.

A - 6

REVISIONS

*The manual number is given on the bottom left of the back cover.

Print Date *Manual Number Revision

Oct.,1997 IB(NA)-66823-A First edition

Mar.,2000 IB(NA)-66823-B Contents of 3.4 greatly changed

Output signal list in 3.7 (2) modified

Partial correction made to POINT in 7.3

Partial addition made to contents of 10.2

Partial addition made to Appendix 1

Partial correction made to 4.2.1 (2)

Partial correction made to 11.3 (4)

Dec.,2003 IB(NA)-66823-C

Addition

Conformation to the EMC Directive and Low Voltage Instruction

Product configuration

Partial Correction

SAFETY PRECAUTIONS, About the Manuals, Section 2.1, 2.2, 3.1, 3.2, 3.4,

3.8, 4.2.1, 4.3, 4.4.1, 4.4.2, 9.1, 9.5, 11.3

Delete

Section 1.2, 3.3, 3.4

Jul.,2005 IB(NA)-66823-D

Partial Correction

SAFETY PRECAUTIONS, Section 3.5, 4.3, 4.4.6, 5.3, 9.1, 9.3, 9.4, 9.5

Mar.,2006 IB(NA)-66823-E

Partial Correction

SAFETY PRECAUTIONS, Conformation to the EMC Directive and Low

Voltage Instruction, Section 10.6.4

Sep.,2006 IB(NA)-66823-F

Partial Correction

SAFETY PRECAUTIONS

Addition

Section 11.4

Section number change

Section 11.4 11.5

Apr., 2012 IB(NA)-66823-G Partial Correction

SAFETY PRECAUTIONS, MANUALS, COMPLIANCE WITH EMC AND

LOW VOLTAGE DIRECTIVES, GENERAL NAME AND ABBREVIATION,

Chapter 1, Section 1.1, 2.1, 2.2, 3.1, 3.2, 3.3, 3.4, 3.5, 3.6, 3.8, 4.1, 4.2.1,

4.3, 4.4, 4.5, 4.6.1, 4.6.3, 4.6.4, 4.6.5, 5.1, 5.2, 5.3, 6.1, 6.1.1, 7.1, 7.2, 7.3,

8.1, 8.1.1, 9.1, 9.1.2, 9.3, 9.4, 10.2, 10.3.1 to 10.3.8, 10.4.1 to 10.4.8,

10.5.1 to 10.5.8, 10.6.1 to 10.6.8, 11.1, 11.4, Appendix 1, WARRANTY

Addition

CONDITIONS OF USE FOR THE PRODUCT

Delete

Section 4.6.1

Section number change

Section 4.6.2 4.6.1, 4.6.3 4.6.2, 4.6.4 4.6.3, 4.6.5 4.6.4,

4.6.6 4.6.5

A - 7

Print Date *Manual Number Revision

Oct.,2014 IB(NA)-66823-H

Partial Correction

GENERAL NAME AND ABBREVIATION, Section 3.1, 3.2, 3.4, 4.3, 11.1,

11.3, 11.4, Appendix 1

Japanese Manual Version SH-3637-H

This manual confers no industrial property rights or any right of any other kind, nor does it confer any patent licenses.

Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which

may occur as a result of using the contents noted in this manual.

1997 MITSUBISHI ELECTRIC CORPORATION

A - 8

INTRODUCTION

Thank you for the Mitsubishi MELSEC-A Series of General Purpose Programmable Controllers.

Please read this manual carefully so that equipment is used to its optimum.

A copy of this manual should be forwarded to the end user.

CONTENTS

SAFETY PRECAUTIONS...............................................................................................................................A- 1

CONDITIONS OF USE FOR THE PRODUCT ..............................................................................................A- 5

REVISIONS .....................................................................................................................................................A- 6

INTRODUCTION.............................................................................................................................................A- 8

MANUALS ......................................................................................................................................................A-11

COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES ...............................................................A-11

GENERAL NAME AND ABBREVIATION .....................................................................................................A-12

PACKING LIST...............................................................................................................................................A-13

1. INTRODUCTION 1- 1 to 1- 3

1.1 Features ................................................................................................................................................... 1- 3

2. SYSTEM CONFIGURATION 2- 1 to 2- 2

2.1 Overall Configuration ............................................................................................................................... 2- 1

2.2 Applicable System.................................................................................................................................... 2- 2

3. SPECIFICATIONS 3- 1 to 3- 18

3.1 General Specifications ............................................................................................................................. 3- 1

3.2 Performance Specifications ..................................................................................................................... 3- 2

3.3 Functions .................................................................................................................................................. 3- 8

3.4 Interfaces with External Devices ............................................................................................................. 3- 9

3.5 I/O Signals Transferred to/from the Master Module .............................................................................. 3-12

3.6 Remote Register Allocation .................................................................................................................... 3-14

3.7 Applicable Encoders ............................................................................................................................... 3-15

3.8 Data Link Processing Times................................................................................................................... 3-16

4. INSTALLATION AND PRE-OPERATION SETTING PROCEDURE 4- 1 to 4- 16

4.1 Pre-Operation Setting Procedure ............................................................................................................ 4- 1

4.2 Installation ................................................................................................................................................ 4- 2

4.2.1 Handling instructions......................................................................................................................... 4- 2

4.2.2 Installation environment .................................................................................................................... 4- 3

4.3 Part Names and Settings......................................................................................................................... 4- 4

4.4 Station Number Setting............................................................................................................................ 4- 8

4.5 Orientation of Module Installation ............................................................................................................ 4- 8

4.6 Wiring ....................................................................................................................................................... 4- 9

4.6.1 Connection of cables with the modules............................................................................................. 4- 9

4.6.2 Instructions for wiring pulse generator.............................................................................................. 4-10

4.6.3 Wiring examples of pulse generators ............................................................................................... 4-11

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