Mitsubishi Electric QS0J61BT12 User manual

User's Manual

(Hardware)

QS0J61BT12

Thank you for purchasing the safety programmable controller,

MELSEC-QS series. The MELSEC-QS programmable controller is

suitable for establishing safety functions for general industrial

machinery.

CC-Link Safety System

Master Module

Prior to use, please read both this manual and detailed manual

thoroughly to fully understand the product.

MODEL QS0J61BT12-U-HW

MODEL

CODE 13JP95

IB(NA)-0800344-I(1806)MEE

Safety Programmable Controlle

A-1

SAFETY PRECAUTIONS

(Read these precautions before using this product.)

Before using this product, please read the Safety Guidelines included with the

base unit.

Also, please read this manual, the relevant manuals, the manuals for standard

programmable controllers, and the relevant safety standards carefully, and pay full

attention to safety to handle the product correctly.

PRÉCAUTIONS DE SÉCURITÉ

(Lire ces précautions avant toute utilisation du produit.)

Avant d'utiliser ce produit, prière de lire les "Safety Guidelines" (directive de

sécurité) dans la documentation fournie avec l'unité de base.

De plus, prière de lire ce manuel et la documentation à laquelle il renvoie, les

manuels des automates programmables standard et les normes de sécurité

pertinentes, de façon à traiter le produit correctement.

A-2

CONDITIONS OF USE FOR THE PRODUCT

(1) Although MELCO has obtained the certification for Product's compliance to

the international safety standards IEC61508, ISO13849-1 from TUV

Rheinland, this fact does not guarantee that Product will be free from any

malfunction or failure. The user of this Product shall comply with any and all

applicable safety standard, regulation or law and take appropriate safety

measures for the system in which the Product is installed or used and shall

take the second or third safety measures other than the Product. MELCO is

not liable for damages that could have been prevented by compliance with

any applicable safety standard, regulation or law.

(2) MELCO prohibits the use of Products with or in any application involving,

and MELCO shall not be liable for a default, a liability for defect warranty, a

quality assurance, negligence or other tort and a product liability in these

applications.

(a) power plants,

(b) trains, railway systems, airplanes, airline operations, other

transportation systems,

(d) amusement equipments,

(e) incineration and fuel devices,

(f) handling of nuclear or hazardous materials or chemicals,

(g) mining and drilling,

(h) and other applications where the level of risk to human life, health or

property are elevated.

A-3

REVISIONS

*The manual number is given on the bottom right of the cover.

Print date *Manual number Revision

Sep., 2006 IB(NA)-0800344-A First edition

Apr., 2008 IB(NA)-0800344-B

Compliance with the EMC and Low Voltage

Directives, WARRANTY

May, 2009 IB(NA)-0800344-C

SAFETY PRECAUTIONS, Compliance

with the EMC and Low Voltage Directives,

Chapter 4, 6

Jun., 2010 IB(NA)-0800344-D

SAFETY PRECAUTIONS, Section 2.1

CONDITIONS OF USE FOR THE PRODUCT,

Section 1.2, 2.4, 2.5,

Chapter 7

Apr., 2011 IB(NA)-0800344-E

Section 2.4, Chapter 7

Aug., 2011 IB(NA)-0800344-F

SAFETY PRECAUTIONS

Jun., 2014 IB(NA)-0800344-G

Section 2.1, 2.4, 3.1, 5.1, Chapter 7

SAFETY PRECAUTIONS (French)

Dec., 2016 IB(NA)-0800344-H

Section 2.2, 2.3, 2.4, Chapter 4, 6, 7

Jun., 2018 IB(NA)-0800344-I Descriptions are revised due to compliance with

the Chinese standardized law.

This manual confers no industrial property rights or any rights of any other kind, nor does it

confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any

problems involving industrial property rights which may occur as a result of using the contents

noted in this manual.

Correction

Addition

Correction

Addition

Correction

A-4

CONTENTS

1. OVERVIEW .................................................................................................... 1

1.1 Compatibility with CC-Link ....................................................................... 1

1.2 Safety Programmable Controller Product List ......................................... 1

2. SPECIFICATIONS ......................................................................................... 2

2.1 Performance Specifications ..................................................................... 2

2.2 Maximum Overall Cable Distance ........................................................... 3

2.3 CC-Link Dedicated Cable Specifications ................................................. 3

2.4 Safety Standards ..................................................................................... 4

2.5 Module Replacement ............................................................................... 4

3. MOUNTING AND INSTALLATION ................................................................ 5

3.1 Handling Precautions .............................................................................. 5

3.2 Installation Environment .......................................................................... 6

4. PART NAMES AND SETTINGS .................................................................... 7

5. EXTERNAL WIRING ...................................................................................... 9

5.1 CC-Link Dedicated Cable Wiring ............................................................. 9

6. EXTERMAL DIMENSIONS .......................................................................... 11

7. EC DECLARATION OF CONFORMITY FOR MACHINERY DIRECTIVE ... 12

A-5

ABOUT MANUAL

The following manual is also related to this product.

*In necessary, order it by quoting the details in the table below.

COMPLIANCE WITH THE EMC, LOW VOLTAGE, AND MACHINERY

DIRECTIVES

(1) Method of ensuring compliance

To ensure that Mitsubishi programmable controllers maintain EMC,

Low Voltage, and Machinery Directives when incorporated into

other machinery or equipment, certain measures may be

necessary. Please refer to the manual included with the base unit.

The CE mark on the side of the programmable controller indicates

compliance with EMC, Low Voltage, and Machinery Directives.

(2) Additional measures

This product complies with the EMC, Low Voltage, and Machinery

Directives. Before using this product, please read this manual, the

relevant manuals, the manuals for standard programmable

controllers, and the safety standards carefully and pay full attention

to safety to handle the product correctly.

The descriptions are based on the requirements of the Directives

and the harmonized standards. However, they do not guarantee

that the entire machinery constructed according to the descriptions

complies with the EMC, Low Voltage, and Machinery Directives.

The manufacture of the machinery must determine the testing

method for compliance and declare conformity to the EMC, Low

Voltage, and Machinery Directives.

Detailed Manual

Manual name Manual No.

(Model code)

CC-Link Safety System Master Module User's Manual

QS0J61BT12

SH-080600ENG

(13JR88)

1. OVERVIEW

This manual describes the specifications, part names, and settings of the

QS0J61BT12 CC-Link Safety system master module (hereinafter referred to as

the QS0J61BT12), which is used with the MELSEC-QS series programmable

controller CPUs.

After unpacking, confirm that the following items are enclosed.

1.1 Compatibility with CC-Link

This product supports the following CC-Link functions and performance.

• Cyclic transmission

• Less restrictions on the station-to-station cable length

• CC-Link Safety

1.2 Safety Programmable Controller Product List

*1 S-mark is a safety certification issued by Korea Occupational Safety

and Health Agency (KOSHA).

Part name Quantity

QS0J61BT12 1

Terminating resister 110 1/2W (brown, brown, brown) 2

CC-Link Safety System Master Module User's Manual (Hardware)

QS0J61BT12 1

Product Name Model Description

CC-Link Safety

system master

module

QS0J61BT12 A module which is mounted on a safety main base

unit and establishes connection to CC-Link Safety

QS0J61BT12-K An S-mark*1 certified CC-Link Safety system master

module

2. SPECIFICATIONS

2.1 Performance Specifications

Table 2.1 shows the performance specifications of the QS0J61BT12.

Refer to the User’s Manual of the CPU for the general specifications of

the QS0J61BT12.

Table 2.1 Performance specifications

Item Specifications

Transmission rate Select from 156kbps/625kbps/2.5Mbps/5Mbps/10Mbps

Maximum overall cable

distance (Maximum

transmission distance)

Differs according to transmission rate (Refer to section 2.2)

Maximum No. of

connectable modules 64 modules

Maximum No. of link

points per system

Remote I/O (RX, RY) : 2048 points

Remote register (RWr) : 256 points (remote device station

master station)

Remote register (RWw): 256 points (master station remote

device station)

Link points

per remote

station

Station type Safety remote

station Standard remote station

Number of

occupied

stations

1 station 1 station 2 stations 3 stations 4 stations

RX 32 points 32 points 64 points 96 points 128 points

RY 32 points 32 points 64 points 96 points 128 points

RWr 0 points 4 points 8 points 12 points 16 points

RWw 0 points 4 points 8 points 12 points 16 points

Communication method Broadcast polling method

Synchronization method Frame synchronous method

Coding method NRZI method

Transmission path Bus (RS-485)

Transmission format HDLC compliant

Error control system

CRC32 *2

(X32+X26+X23+X22+X16+X12+X11+X10+X8+X7+X5+X4+X2+X+1)

CRC16

(X16+X12+X5+1)

*1 CC-Link dedicated cable (Ver.1.00) or CC-Link dedicated high-

performance cable can be also used. Using a cable together with

another type of cable is not allowed. Attach terminating resistors

which match the cable type.(Refer to section 5.1)

*1On peut utiliser un câble dédié CC-Link (Ver.1.00) ou un câble dédié

CC-Link haute performance. Associer des types de câble différents

n'est pas autorisé. Fixer des résistances d'extrémité adaptées au type

de câble.(Se reporter à la section 5.1)

*2 Error detection using CRC32 is not performed for communication

with standard remote I/O stations or remote device stations.

2.2 Maximum Overall Cable Distance

The maximum overall cable distance differs according to the

transmission rate.

For the relation between the transmission rate and the maximum overall

cable distance, refer to the following:

CC-Link Partner Association website: www.cc-link.org

2.3 CC-Link Dedicated Cable Specifications

Use CC-Link dedicated cables in the CC-Link Safety systems.

Performance of the CC-Link Safety system cannot be guaranteed if any

cables other than CC-Link dedicated cables are used.

For the specifications and any inquiries on the CC-Link dedicated

cables, refer to the following:

CC-Link Partner Association website: www.cc-link.org

For details, refer to the CC-Link Cable Wiring Manual issued by the CC-Link

Partner Association.

Recommended

connection cable

Câble de connexion

recommandé

Version 1.10 compatible CC-Link dedicated cable *1

Câble dédié CC-Link compatible Ver.1.10 *1

No. of I/O occupied points 32 points (I/O assignment: 32 intelligent points)

5V DC internal current

consumption 0.46A

Weight 0.12kg

Remarks

Table 2.1 Performance specifications

Item Specifications

2.4 Safety Standards

Normes de sécurité

Use the product according to the following safety standards.

Utiliser le produit dans le respect des normes de sécurité suivantes.

2.5 Module Replacement

Replace the module according to the following replacement cycle.

Region Safety Standards

International

IEC61508 Parts 1-7:1998-2000, ISO13849-1:2015,

IEC61131-2:2007, IEC61000-6-2:2005, IEC61000-6-4:2006,

IEC61784-3:2010, IEC60204-1:2009

Europe EN ISO13849-1:2015, EN61131-2:2007,

EN61000-6-2:2005, EN61000-6-4:2007

North America UL508, NFPA79:2015

Région Normes de sécurité

International

IEC61508 Parts 1-7:1998-2000, ISO13849-1:2015,

IEC61131-2:2007, IEC61000-6-2:2005, IEC61000-6-4:2006,

IEC61784-3:2010, IEC60204-1:2009

Europe EN ISO13849-1:2015, EN61131-2:2007, EN61000-6-2:2005,

EN61000-6-4:2007

Amérique du

Nord UL508, NFPA79:2015

Module Replacement Cycle

CC-Link Safety system master module 10 years

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