Mitsubishi Electric AE-200A User manual

Air Conditioning Control System

Centralized Controller

AE-200A/AE-50A

AE-200E/AE-50E

Before installing the controller, please read this Installation Manual carefully to ensure proper operation.

Retain this manual for future reference.

Installation Manual

Safety notes are marked with WARNING

or CAUTION, depending on the severity

of possible consequences that may result

when the instructions are not followed

exactly as stated.

Proper installation is important for your

safety and proper functioning of the units.

Thoroughly read the following safety

precautions prior to installation.

Contents

1. Safety precautions ..................................................... 2

1-1. General precautions..............................................................2

1-2. Precautions for unit installation.............................................3

1-3. Precautions for electrical wiring ............................................3

1-4. Precautions for relocating or repairing the unit .....................4

1-5. Additional precautions...........................................................4

2. Introduction ................................................................ 6

2-1. Part names............................................................................7

3. Package contents....................................................... 9

4. Specifications........................................................... 10

4-1. Product specifications.........................................................10

4-2. External dimensions............................................................11

5. Installation................................................................ 12

5-1. Installation methods............................................................12

5-2. Items not included...............................................................13

5-3. Items sold separately..........................................................14

5-4. Installation space ................................................................14

5-5. Installation procedures........................................................14

6. Wiring connections................................................... 17

6-1. Removing/reinstalling the service cover..............................17

6-2. Connecting AC power cables and M-NET transmission

cables..................................................................................18

6-3. Connecting the LAN cable ..................................................20

6-4. Confirming the LAN transmission delay time......................20

7. Initial settings ........................................................... 22

8. Test run .................................................................... 24

8-1. Collective operation ON/OFF..............................................24

9. External input/output................................................ 25

9-1. External signal input/output function...................................25

9-2. Pulse signal input function ..................................................27

10.Maintenance............................................................. 28

10-1. Inspection and maintenance.............................................28

10-2. Software update................................................................29

10-3. Software information.........................................................34

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1. Safety precautions

ŹThoroughly read the following safety precautions prior to installation.

ŹObserve these precautions carefully to ensure safety.

ŹAfter reading this manual, pass the manual on to the end user to retain for future

reference.

ŹThe user should keep this manual for future reference and refer to it as necessary. This

manual should be made available to those who repair or relocate the units. Make sure

that the manual is passed on to any future air conditioning system user.

ŹAll electrical work must be performed by qualified personnel.

: indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

: indicates a hazardous situation which, if not avoided, could result in

minor or moderate injury.

: addresses practices not related to personal injury, such as product

and/or property damage.

1-1. General precautions

Do not install the controller in areas where large amounts of oil, steam, organic solvents,

or corrosive gases (such as ammonia, sulfuric compounds, or acids), or areas where

acidic/alkaline solutions or special chemical sprays are used frequently. These substances

may significantly reduce the performance and corrode the internal parts, resulting in

electric shock, malfunction, smoke, or fire.

To reduce the risk of injury, electric shock, or fire, do not alter or modify the controller.

To reduce the risk of short circuits, current leakage, electric shock, malfunction, smoke, or

fire, do not wash the controller with water or any other liquid.

To reduce the risk of electric shock, malfunction, smoke, or fire, do not touch the electrical

parts, USB memory, or touch panel with wet fingers.

To reduce the risk of injury or electric shock, before spraying a chemical around the

controller, stop the operation and cover the controller.

To reduce the risk of burns, do not touch the electrical parts with bare hands during and

immediately after operation.

To reduce the risk of injury, keep children away while installing, inspecting, or repairing the

controller.

Test runs, inspection, and service must be performed by qualified personnel in accordance

with this manual. Incorrect use may result in injury, electric shock, malfunction, or fire.

If you notice any abnormality, stop the operation and turn off the controller. Continuing the

operation may result in electric shock, malfunction, or fire.

Properly install all required covers to keep moisture and dust out of the controller. Dust

accumulation and the presence of water may result in electric shock, smoke, or fire.

To reduce the risk of frostbite, burns, injury, or electric shock, keep the equipment out of

the reach of children.

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To reduce the risk of fire or explosion, do not place flammable materials or use flammable

sprays around the controller.

To reduce the risk of electric shock or malfunction, do not touch the touch panel, switches,

or buttons with a sharp object.

To avoid injury from broken glass, do not apply excessive force to the glass parts.

To reduce the risk of injury, electric shock, or malfunction, avoid contact with the sharp

edges of certain parts.

To reduce the risk of injury, wear protective gear when working on the controller.

Wear protective gear when working on the controller. High-voltage parts pose a risk of

electric shock, and high-temperature parts pose a risk of burns.

1-2. Precautions for unit installation

Do not install the controller where there is a risk of flammable gas leaks. If flammable gas

accumulates around the controller, it may ignite and cause a fire or explosion.

Properly dispose of the packing materials. Plastic bags pose a suffocation hazard to

children.

Take appropriate safety measures against earthquakes to prevent the controller from

causing injury.

To prevent injury, install the controller on a flat surface strong enough to support its

weight.

To reduce the risk of short circuits, current leakage, electric shock, malfunction, smoke, or

fire, do not install the controller in a place exposed to water or in a condensing

environment.

The controller must be installed by qualified personnel according to the instructions

detailed in this manual. Improper installation may result in electric shock or fire.

1-3. Precautions for electrical wiring

To reduce the risk of malfunction, smoke, fire, or damage to the controller, do not connect

the power cable to the signal terminal block.

To reduce the risk of malfunction, smoke, fire, or damage to the controller, do not apply a

power supply voltage in excess of that specified.

Properly secure the cables in place and provide adequate slack in the cables so as not to

stress the terminals. Improperly connected cables may break, overheat, and cause smoke

or fire.

To reduce the risk of injury or electric shock, switch off the main power before performing

electrical work.

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Electrical work must be performed by qualified personnel in accordance with local

regulations and the instructions provided in this manual. Only use specified cables and

dedicated circuits. Inadequate power source capacity or improper electrical work will

result in electric shock, malfunction, or fire.

To reduce the risk of electric shock, install an overcurrent breaker and an earth leakage

breaker on the power supply. To reduce the risk of electric shock, smoke, or fire, install an

overcurrent breaker for each controller.

Only use properly rated breakers (earth leakage breaker, local switch <switch + fuse that

meets local electrical codes>, moulded case circuit breaker, or overcurrent breaker). The

use of improperly rated breakers or the substitution of fuses with steel or copper wire may

result in electric shock, malfunction, smoke, or fire.

To reduce the risk of current leakage, overheating, smoke, or fire, use properly rated

cables with adequate current carrying capacity.

Proper grounding must be provided by qualified personnel. Do not connect the protective

ground wire to a gas pipe, water pipe, lightning rod, or telephone wire. Improper grounding

may result in electric shock, smoke, fire, or malfunction due to electrical noise

interference.

To reduce the risk of short circuits, electric shock, or malfunction, keep wire pieces and

sheath shavings out of the terminal block.

To reduce the risk of short circuits, current leakage, electric shock, or malfunction, keep

the cables out of contact with controller edges.

To reduce the risk of electric shock, malfunction, or fire, seal the gap between the cable

and the end of the conduit tube with putty.

To reduce the risk of injury, do not touch the burrs of the knockout holes.

1-4. Precautions for relocating or repairing the unit

The controller must be repaired or moved only by qualified personnel. Do not disassemble

or modify the controller. Improper installation or repair may result in injury, electric shock,

or fire.

To reduce the risk of short circuits, electric shock, malfunction, or fire, do not touch the

circuit board with tools or with your hands, and do not allow dust to accumulate on the

circuit board.

1-5. Additional precautions

To avoid damage to the controller, use appropriate tools to install, inspect, or repair the

controller.

To prevent unauthorized access, always use a security device such as a VPN router when

connecting to the Internet.

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Take appropriate measures against electrical noise interference when installing the

controller in hospitals or radio communication facilities. Inverter, high-frequency medical,

or wireless communication equipment as well as power generators may cause the air

conditioning system to malfunction. The air conditioning system may also adversely affect

the operation of these types of equipment by creating electrical noise.

To avoid malfunction, do not bundle power cables and signal cables together or place

them in the same metallic conduit.

To avoid damage to the controller, do not overtighten the screws.

To avoid deformation and malfunction, do not install the controller in direct sunlight or

where the ambient temperature may exceed 40°C (104°F) or drop below 0°C (32°F).

This appliance is not intended for use by persons (including children) with reduced

physical, sensory or mental capabilities, or lack of experience and knowledge, unless they

have been given supervision or instruction concerning use of the appliance by a person

responsible for their safety. Children should be supervised to ensure that they do not play

with the appliance.

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2. Introduction

AE-200A/AE-50A/AE-200E/AE-50E is a centralized controller.

EW-50A/EW-50E is an LCD-less total management system.

Any connected air conditioning systems can be operated or monitored on the AE-200A/AE-50A/AE-200E/AE-50E’s

LCD or the Web browser.

By using a PI controller that is built-in on the AE-200A/AE-50A/EW-50A/AE-200E/AE-50E/EW-50E, the energy-

control-related status can be displayed and Peak Cut control can be performed without a use of a PI controller

(PAC-YG60MCA).

Each AE-200A/AE-50A/AE-200E/AE-50E can control up to a total of 50 indoor units and other equipment. By

connecting AE-200A/AE-200E (main controller) andAE-50A/AE-50E/EW-50A/EW-50E (expansion controllers), up

to 200 indoor units and other equipment can be controlled.

AE-50A/AE-50E is not designed to be used alone.

Hereafter, AE-200Aand AE-200E, unless otherwise specified, will be called “AE-200.”

Hereafter, AE-50Aand AE-50E, unless otherwise specified, will be called “AE-50.”

Hereafter, EW-50Aand EW-50E, unless otherwise specified, will be called “EW-50.”

Note: Instead of AE-50A/AE-50E, LCD-less EW-50A/EW-50E can be used as an expansion controller.

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2-1. Part names

Item Description

LED

Power Lit in green Power ON

Unlit Power OFF

ON/OFF

Lit in green One or more air conditioning units are ON.

Blink in green One or more air conditioning units or other related equipment

are in error.

Unlit All air conditioning units are OFF.

Status Blink in orange Startup failed

Blink in blue Software update in progress

Blink in pink Software update failed

LINK/ACT1 Blink in orange Data transmission in progress (LAN1)

LINK/ACT2 Blink in orange BACnet®data transmission in progress (LAN2)

Push switch ON/OFF Used to turn the connected air conditioning units ON and OFF

all at once.

Reset Used to reboot the AE-200/AE-50. (This will not affect the

operation status of the air conditioning units.)

USB port

Used when the settings data is backed up to or imported from

a USB memory device, when the energy management data is

output in a CSV format to a USB memory device, and when the

software needs to be updated.

USB port

Power

LINK/ACT1

ON/OFF

LINK/ACT2

Status

Push switch

Display/Touch panel

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TB3TB1

AL/L1 N/L2 B S

Item Description

LAN1 Connects to other units of equipment over the LAN via a HUB.

LAN2 Connects to the Building Management System over the LAN (BACnet®) via a

HUB.

CN7 (External I/O - Pulse signal input) Connects to metering devices using the supplied connector.

CN6 Unused

CN4 Unused

CN5 (External I/O - External signal input/

output)

Connects to an external input/output adapter PAC-YG10HA-E.

(When connecting an external input/output adapter PAC-YG10HA-E, cut out

the knockout hole.)

CN21 (M-NET power jumper)

Connects to the M-NET power jumper to supply power (default).

* If another system controller is connected to the same M-NET system and the power

consumption coefficient is 0.75 or above, disconnect the M-NET power jumper to

supply power from the separately-sold power supply unit.

TB3 (M-NETA, B, S) (M3.5) M-NET transmission terminal block

Connects to M-NET transmission cables from the outdoor unit.

(A, B: Non-polarized, S: Shield)

TB1 (Power source AC L/L1, N/L2) (M3.5) Connects to the power cable.

Ground (M4) Connects to the protective ground wire.

* Back side with the service cover removed

TB1

CN21

Ground

TB3

CN5

CN4

CN6

CN7

LAN2

LAN1

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3. Package contents

The following items are included in the package.

Package contents Qty.

(1) Centralized controller (AE-200 or AE-50)

* A screw is attached at the bottom. 1

(2) Connector (CN6)

(Unused) 1

(3) Connector (CN7)

(Used for pulse input) 1

(4) Plate A 1

(5) Plate B 1

(6) Countersunk screw (M4 × 40)*1, 2 4

(7) Roundhead screw (M4 × 10)*1 4

(8) Wood screw (M4.1 × 25)*1

(used only when installing the AE-200/AE-50 on a wall that is strong

enough to be fixed with the wood screws) 4

(9) Cable tie 4

(Two are spare.)

(10) Rubber bushing 2

(11) L-shaped driver (width across flat: 2.5)*1 1

(12) Installation Manual (this manual) 1

(13) Instruction Book 1

(14) About Installation Manual and Instruction Book 1

(15)

CD-ROM

Installation Manual

Instruction Book

License Classification List

Note

ƔThe CD-ROM can only be played on a CD-drive or a DVD-drive. Do not attempt to play the

CD-ROM on an audio CD player as this may damage your ears and/or speakers.

ƔEach document is in PDF format. Viewing documents requires a computer withAdobe®

Reader®or Adobe®Acrobat®installed. “Adobe®Reader®” and “Adobe®Acrobat®” are

registered trademarks of Adobe Systems Incorporated.

*1 ISO metric screw thread

*2 If the screws cannot be used because the wall is too thick, obtain longer M4 countersunk screws.

Notes on the SD card installed on the AE-200/AE-50

ƔDo not use the SD card installed on the AE-200/AE-50 for any other equipment.

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4. Specifications

4-1. Product specifications

Item Specifications

Power supply Rated input 100–240 VAC ± 10%; 0.3–0.2 A50/60 Hz Single-phase

M-NET power feeding coefficient 0.75

Network interface 100BASE-TX

Ambient

conditions Temperature

Operating temperature

range 0°C – +40°C (+32°F – +104°F)

Storage temperature

range -20°C – +60°C (-4°F – +140°F)

Humidity 30%–90% RH (Non-condensing)

Dimensions (W × H × D)

284 × 200 × 65 mm

(11-5/32 × 7-55/64 × 2-17/32 in)

* When installed, AE-200/AE-50 will protrude 25.0 mm (31/32 in) from the

wall or the metal control box.

Weight 2.3 kg (5-5/64 lbs)

Installation conditions Indoor only

* To be used in a business office or similar environment

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