Mitsubishi Electric QD62E User manual

High-Speed Counter Mod

ule

User’s Manual

(Hardware)

QD62

QD62E

QD62D

Thank you for buying the Mitsubishi general-purpose programmable

controller MELSEC-Q Series

Prior to use, please read both this manual and detailed manual

thoroughly and familiarize yourself with the product.

MODEL QD62 (E/D)-U-H-JE

MODEL

CODE 13JQ69

IB(NA)-0800059-E(0712)MEE

Controller

-1

DANGER

CAUTION

zSAFETY PRECAUTIONS z

(Always read before starting use)

Before using this product, please read this manual and the relevant manuals introduced in

this manual carefully and pay full attention to safety to handle the product correctly.

The instructions given in this manual are concerned with this product. For the safety

instructions of the programmable controller system, please read the CPU module user's

manual.

In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".

Indicates that incorrect handling may cause hazardous conditions,

resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions,

resulting in medium or slight personal injury or physical damage.

Note that the CAUTION level may lead to a serious consequence according to the

circumstances.

Always follow the instructions of both levels because they are important to personal safety.

Please keep this manual in a safe place for future reference and also pass this manual on to

the end user.

[DESIGN PRECAUTIONS]

DANGER

zDepending on the malfunction of the external output transistor, there may be cases

where the output is ON or OFF status. Install external monitoring circuitry for output

signals that may lead to major accidents.

CAUTION

zDo not bunch the control wires or communication cables with the main circuit or power

wires, or install them close to each other.

They should be installed 150 mm(5.9 inch) or more from each other.

Not doing so could result in noise that may cause malfunction.

-2

[INSTALLATION PRECAUTIONS]

CAUTION

zUse the programmable controller in an environment that meets the general specifications

contained in the CPU user's manual to use.

Using this programmable controller in an environment outside the range of the general

specifications may cause electric shock, fire, malfunction, and damage to or deterioration

of the product.

zWhen installing the module, securely insert the module fixing tabs into the mounting

holes of the base module while pressing the installation lever located at the bottom of the

module downward.

Improper installation may result in malfunction, breakdown or dropping out of the module.

Securely fix the module with screws if it is subject to vibration during use.

zTighten the screws within the range of specified torque.

If the screws are loose, it may cause fallout, short circuits, or malfunction.

If the screws are tightened too much, it may cause damage to the screw and/or the

module, resulting in fallout, short circuits or malfunction.

zCompletely turn off the externally supplied power used in the system before mounting or

removing the module.

Not doing so could result in damage to the product.

Not doing so may cause electric shock or damage to the module.

zDo not directly touch the conductive area or electronic components of the module.

Doing so may cause malfunction or failure in the module.

[WIRING PRECAUTIONS]

CAUTION

zPerform correct pressure-displacement, crimp-contact or soldering for connector wire

connections using the tools specified by the manufactures.

Attach connectors to the module securely.

zBe careful not to let foreign matters such as sawdust or wire chips get inside the module.

These may cause fires, failure or malfunction.

zThe top surface of the module is covered with protective film to prevent foreign objects

such as cable offcuts from entering the module when wiring.

DO not remove this film until the wiring is complete.

Before operating the system, be sure to remove the film to provide adequate heat

ventilation.

zBe sure to fix communication cables or power supply cables leading from the module by

placing them in the duct or clamping them.

Cables not placed in the duct or without clamping may hang or shift, allowing them to be

accidentally pulled, which may cause a module malfunction and cable damage.

zWhen removing the communication cable from the module, do not pull the cable. When

removing the cable with a connector, hold the connector on the side that is connected to

the module.

Pulling the cable that is still connected to the module may cause malfunction or damage

to the module or cable.

zAlways ground the shielded cable on the encoder side (relay box).

Otherwise, malfunction may occur.

zWhen wiring, be sure to verify the rated voltage of the product as well as the terminal

layout. Fire or failure may result if incorrect voltage is input or incorrect wiring is

performed.

zConnecting terminals with incorrect voltage may result in malfunction or mechanical

failure.

-3

Revisions

*The manual number is given on the bottom left of the back cover.

Print Date *Manual Number Revision

Sep., 1999 IB-(NA)-0800059-A First edition

Dec., 1999 IB-(NA)-0800059-B

Addition

Conformation to the EMC Directice and Low Voltage

Instruction

Nov., 2001 IB-(NA)-0800059-C

Partial correction

Contact adress (Back cover)

Sep., 2007 IB-(NA)-0800059-D

Partial correction

SAFETY PRECAUTION, CONTENTS

Chapter 2, 3, 5, Section 5.2, 5.3

Dec., 2007 IB-(NA)-0800059-E

Partial correction

SAFETY PRECAUTION, CONTENTS, Conformation to

the EMC Directive and Low Voltage Instruction

Chapter 2, 4, 5, 6

This manual confers no industrial property rights or any rights of any other kind, nor does it

confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for

any problems involving industrial property rights which may occur as a result of using the

contents noted in this manual.

-4

CONTENTS

1. Overview ········································································································1

2. Performance Specifications ···········································································2

3. Installation······································································································3

3.1 Handling Precautions ···············································································3

3.2 Handling Environment ··············································································4

4. Part Identification Names ···············································································5

5. External Wiring·······························································································6

5.1 Wiring Precautions ···················································································7

5.2 External Wiring ·························································································8

5.3 Intelligent Function Module Switch Settings ···········································14

6. External Dimensions Diagram······································································14

About the Manuals

The following manuals are also related to this product.

Order them if necessary.

Related Manuals

Manual name Manual No.

(Model code)

Model QD62, QD62E, QD62D High-Speed Counter Module

User's Manual

SH-080036

(13JL95)

Conformation to the EMC Directive and Low Voltage Instruction

When incorporating the Mitsubishi programmable controller into other machinery or

system and keeping compliance with the EMC and low voltage directives, refer to

Chapter 3, "EMC Directives and Low Voltage Directives" of the User's Manual (Hardware)

included with the CPU module or base unit used.

The CE logo is printed on the rating plate on the main body of the programmable

controller that conforms to the EMC directive and low voltage instruction.

1. Overview

This user's manual describes the specifications and the part identification

names of the following modules that are used with the CPU module for

MELSEC-Q series: Model QD62 High-speed Counter Module (hereinafter

referred to as QD62), Model QD62E High-speed Counter Module (hereinafter

referred to as QD62E), and Model QD62D High-speed Counter Module

(Hereinafter referred to as QD62D).

2. Performance Specifications

The following table shows the performance specifications of the high-speed

counter modules:

Model

Item QD62 QD62E QD62D

Number of I/O

occupied point 16 points (I/O assignment: Intelligent 16 points)

Number of channels 2 channels

Phase 1-phase input, 2-phase input

Count

input

signal

Signal

level 5/12/24 V DC 2 to 5 mA

EIA rated RS-422-A

Differential Line Driver Level

{ AM26LS31 (Texas

Instruments Incorporated) or

equivalent}

Counting

speed

(max) *1

200/100/10 kPPS

(Depends on the Intelligent Function Module switch

settings)

500/200/100/10 kPPS

(Depends on the Intelligent

Function Module switch

settings)

Counting

range 32-bit signed binary (-2147483648 to 2147483647)

Model UP/DOWN Preset counter + Ring counter function

500 kPPS

(QD62D only) 200 kPPS 100 kPPS 10 kPPS

1 1

(Min. phase

differential for

2-phase input:

0.5μs)

2. 5 2. 5

(Min. phase

differential for

2-phase input:

1.25μs)

5 5

(Min. phase

differential for

2-phase input:

2.5μs)

50 50

100

(Min. phase

differential for

2-phase input:

25μs)

Counter

Minimum

count

pulse

width

(Duty ratio

50 %)

Comparis

on range 32-bit signed binary

Coincide

nce

output Comparis

on result Set value < Count value; Set value = Count value; Set value > Count value

Preset

External

input Function

start

5/12/24 V DC 2 to 5 mA

5/12/24 V DC 2-5 mA

(EIA rated RS-422-A

Differential Line Driver may

be connected)

External

output

Coinciden

ce output

Transistor (sink type) output

2 points/channel 12/24 V DC

0.5A/point; 2A/common

Transistor (source type) output

2 points/channel 12/24 V DC

0.1A/point; 0.4A/common

Transistor (sink type) output

2 points/channel 12/24 V DC

0.5A/point; 2A/common

Applicable

connectors

A6CON1 (Soldering type ,straight out); A6CON2 (Solderless type ,straight out);

A6CON3 (Pressure welding type ,straight out); A6CON4 (Soldering type ,usable for

straight out and diagonal out)

5 V DC internal

current consumption 0.30 A 0.33 A 0.38 A

Weight 0.11 kg 0.11 kg 0.12 kg

*1: Counting speed is affected by pulse rise and fall time. Possible counting speeds are

shown in the following chart. Note that if a pulse that has a large rise and/or fall time is

counted, a miscount may occur.

(Unit:μs) (Unit:μs) (Unit:μs) (Unit:μs)

Counting speed

switch settings 500 k 200 k 100 k 10 k

Rise/fall time Both 1 and 2 phase input

t = 0.5 µs or less 500 kPPS 200 kPPS 100 kPPS 10 kPPS

t = 1.25 µs or less 200 kPPS 200 kPPS 100 kPPS 10 kPPS

t = 2.5 µs or less — 100 kPPS 100 kPPS 10 kPPS

t = 25 µs or less — — 10 kPPS 10 kPPS

t = 500 µs — — — 500PPS

Remark

Refer to the user's manual of the CPU module used for general

specifications of the QD62(E/D).

3. Installation

3.1 Handling Precautions

The following explains the precautionary notes on handling the module.

1) Do not drop or apply severe shock to the module case since it is made of

resin.

2) Do not remove the PCB of each module from its case. Doing so may

cause breakdowns.

3) Be careful not to let foreign particles such as wire chips get inside the

module.

These may cause fire, breakdowns and malfunctions.

4) The top surface of the module is covered with a protective film to prevent

foreign objects such as wire chips from entering the module when wiring.

Do not remove this film until the wiring is complete.

Before operating the system, be sure to remove the film to provide

adequate heat ventilation.

5) Tighten the module fixing screw within the following specified torque range.

If the screw is too loose, it may cause a drop, short circuit, or malfunction.

Excessive tightening may damage the screw and/or the module, resulting

in a drop, short circuit or malfunction.

Screw location Tightening torque range

Module fixing screws (M3 screws) *1 0.36 to 0.48 N⋅m

*1 The module can be easily fixed onto the base unit using the hook at the top

of the module.

However, it is recommended to secure the module with the module fixing

screw if the module is subject to significant vibration or shock.

6) To mount the module on the base unit, fully insert the module fixing latch

into the fixing hole in the base unit and press the module using the hole as

a fulcrum.

Improper installation may result in a malfunction or breakdown of the

module, or may cause the module to fall off.

3.2 Installation Environment

For further details, refer to the user's manual for the CPU module used.

4. Part Identification Names

The following explains the names of the various parts of the high-speed counter

module.

LED name Description

φA Lit: Voltage is being applied to the Phase A

pulse input terminal.

φB Lit: Voltage is being applied to the Phase B

pulse input terminal.

DEC. Lit: Counter is in the process of subtraction.

FUNC. Lit: Voltage is being applied to the function start

input terminal.

FUSE

Lit: Voltage is being applied to the external

power supply input terminal while the fuse in

the coincidence signal output section is

broken.

A20B20

A01

B01

Serial number plate

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