Lippert Components Innolight Sliding Installation instructions

lci1.com 574-537-8900 Rev: 11.18.19

Innolight Sliding

Electric Step

Installation and Owner’s Manual

(For Aftermarket Applications)

CCD-0002550

Table of Contents

Introduction ............................................ 2

Safety ................................................... 2

Parts List ................................................ 3

Resources Required ................................... 3

Installation .............................................. 3

Operation ............................................... 6

Wiring Diagram ......................................... 7

Wiring Diagram ......................................... 8

For Automatic Opening/Closing Kit .................... 8

A....................................................... 9

B....................................................... 9

Troubleshooting ...................................... 10

Emergency Operation ............................... 10

Maintenance .......................................... 10

Notes .................................................. 11

Innolight Sliding

Electric Step

Installation and

Owner’s Manual

(For Aftermarket Applications)

Sliding Electric StepSliding Electric Step

Part #Part # DescriptionDescription

856-847-0-ZF00 Step 10856/550R

856-859-0-ZF00 Step 10856/700R

Other kits available based on dimension of steps

lci1.com 574-537-8900 Rev: 11.18.19

Innolight Sliding

Electric Step

Installation and Owner’s Manual

(For Aftermarket Applications)

CCD-0002550

Introduction

The Innolight sliding electric step is built with 80 percent

plastic parts and 20 percent steel and aluminum. The

step is durable, resistant to corrosion and lightweight. The

unit has a thermal breaker in case of high strain, and the

footboard is constructed of anodized aluminum with anti-

slip rubber.

Additional information about this product can be obtained

from lippertcomponents.eu/support/ or by using the

myLCI app. Replacement kits can be ordered from

lippertcomponents.eu/product-catalog or by using the

myLCI app.

The myLCI app is available for free on iTunes®for iPhone®

and iPad®and also on Google Play™for Android™users.

iTunes ®, iPhone®, and iPad®are registered trademarks of

Apple Inc.

Google Play™and Android™are trademarks of Google Inc.

THE “WARNING” SYMBOL ABOVE IS A SIGN THAT

A SAFETY RISK IS INVOLVED AND MAY CAUSE

DEATH, SERIOUS PERSONAL INJURY AND/OR

SEVERE PRODUCT OR PROPERTY DAMAGE IF NOT

SAFELY ADHERED TO AND WITHIN THE

PARAMETERS SET FORTH IN THIS MANUAL.

THE “CAUTION” SYMBOL ABOVE IS A SIGN THAT

A PROCEDURE HAS A RISK INVOLVED THAT MAY

CAUSE PERSONAL INJURY AND/OR PRODUCT

DAMAGE IF NOT PERFORMED SAFELY AND WITHIN

THE PARAMETERS SET FORTH WITHIN THIS

MANUAL.

DO NOT STEP ON A RETRACTED STEP. USING A

RETRACTED STEP CAN CAUSE PERSONAL INJURY

AND/OR SEVERELY DAMAGE THE MOTOR. EXTEND

THE STEP TO SAFELY USE THE PRODUCT AS

INTENDED.

MOVING PARTS CAN PINCH, CRUSH OR CUT. KEEP

CLEAR AND USE CAUTION.

Safety

Read and fully understand all instructions before installing

or operating this product. Adhere to all safety labels. This

manual provides general instructions. Many variables can

change the circumstances of the instructions, i.e., the

degree of difficulty, operation and ability of the individual

performing the instructions. This manual cannot begin

to plot out instructions for every possibility, but provides

the general instructions, as necessary, for effectively

nterfacing with the device, product or system. Failure

to correctly follow the provided instructions may result

in death, serious personal injury, severe product and/

or property damage, including voiding of the LCI limited

warranty.

lci1.com 574-537-8900 Rev: 11.18.19

Innolight Sliding

Electric Step

Installation and Owner’s Manual

(For Aftermarket Applications)

CCD-0002550

Parts List

• Tool to install threaded

inserts

• Cordless or electric drill or

screw gun

• Appropriate drive bits

• 5 mm (7/32”) drill bit

• 6.5 mm (¼”) drill bit

NOTE: Part numbers are shown for identification purposes

only. Not all parts are available for individual sale. All parts

with a link to the Lippert Store can be purchased

Letter PN Description Qty

A 033-08100 = UNI 5732 Round head

square neck bolt

B 856-205-D-ZF00 Front bracket 2

C 120-63250 = DIN 7504 Hex head

self-drilling screw

D 037-0080 = UNI 6593 Flat washer, large

series

E 007-00080 =UNI 7474 Torque type hex

lock nuts

F 856-129-0 Threaded insert 2

G 015-08020 = DIN 6921 Hex head flange

screws

H --- Pre-assembled

aluminum chan-

nel

Resources Required

Installation

Installation of the sliding electric single step can be difficult

and installers should not exceed their capabilities. Do not

lift the unit by the axles. The axles were not designed as a

viable lift point.

INCORRECT RAISING OR LOWERING OF THE UNIT

COULD RESULT IN DEATH, SERIOUS INJURY AND/

OR DAMAGE TO THE UNIT.

lci1.com 574-537-8900 Rev: 11.18.19

Innolight Sliding

Electric Step

Installation and Owner’s Manual

(For Aftermarket Applications)

CCD-0002550

ENSURE THAT THE UNIT IS PROPERLY SUPPORTED

BEFORE PERFORMING ANY MAINTENANCE

OR REPAIR WORK. FOLLOW THE UNIT

MANUFACTURER’S RECOMMENDATIONS FOR

LIFTING AND SUPPORTING THE UNIT. USE PROPER

PERSONAL PROTECTIVE EQUIPMENT.

1. Using the properly-rated oor jack, lift the trailer

according to the manufacturer’s recommendation.

2. Support framework in accordance with the

manufacturer’s recommendation.

NOTE: The holes in the step selected for attaching

hardware are based on the application and the shape of

the vehicle’s chassis. The step should protrude from the

vehicle a desired amount. The lip on the chassis into which

the screws are drilled varies in units, and this will require

users to decide which step holes for attaching hardware

are most appropriate. From a rigidity standpoint, the first

holes in front are the best. Similarly, in the back, more

stability is created the farther back the bolts are located.

But the location of the attaching holes depends on the

needs of the customer.

3. Loosely attach the step’s rear bolts. Insert them in the

back hole of the step or another hole location depending

on application (Fig.1).

Fig.1

Fig.2

4. Install the front brackets using the long bolts, washers

and nuts. Insert bolts into the third hole from the front or

another hole location depending on application. Tighten to

4 Nm (3 ft-lbs) (Fig.2).

5. Select rear channel fastening points at the structural

parts of the vehicle for which the manufacturer guarantees

the design will support the mechanical resistance to the

maximum loads of the step in addition to its own weight.

6. Place an insert (Fig.3) on the special attaching tool and

install in selected hole in the chassis.

Fig.3

lci1.com 574-537-8900 Rev: 11.18.19

Innolight Sliding

Electric Step

Installation and Owner’s Manual

(For Aftermarket Applications)

CCD-0002550

Fig.5

Fig.4

7. Repeat for other insert.

8. Install the pre-assembled aluminum rear channel onto

the chassis with the hex head ange screws tightened into

the inserts (Fig.4).

9. Slide the rear bolts into the rear brackets on the pre-

assembled channel secured to the chassis. The front of the

step will hang down prior to being attached (Fig.5).

10. Route the step wiring inside the trailer and secure

the step switch in a suitable position to avoid accidentally

turning it on. Make sure the buzzer is ltered. See Wiring

Diagram.

11. Use the front brackets to determine the locations for

drilling 5 mm (7/32”) pilot holes for the front bracket (Fig.6).

Fig.6

Fig.7

12. Enlarge the pilot holes with a 6.5 mm (¼”) bit (Fig.7).

lci1.com 574-537-8900 Rev: 11.18.19

Innolight Sliding

Electric Step

Installation and Owner’s Manual

(For Aftermarket Applications)

CCD-0002550

13. Use the 6.3 mm x 25 mm (¼” x 1”) hexagonal head

self-threading screws to attach the front bracket to the

chassis (Fig.8).

Fig.8

14. Tighten the rear bracket bolts to 4 Nm (3 ft-lbs) (Fig.9).

Fig.9

15. Verify proper installation by checking for movement of

the step.

A. If there is play/movement, check fasteners and through

holes for tightness.

B. If there is no play/movement, then the installation is

complete.

DO NOT WALK ON THE STEP UNTIL IT IS

COMPLETELY STOPPED. DO NOT INTERFERE WITH

THE STEP WHILE IN OPERATION. DOING SO MAY

CAUSE SERIOUS PERSONAL INJURY.

MAKE SURE THAT CHILDREN AND PETS ARE AWAY

FROM THE ELECTRIC STEP WHEN IT IS IN MOTION.

1. Park the unit on level ground.

2. Press and hold the switch to extend the step. The

motion will continue until the step is completely extended

when it will automatically stop. Release the switch.

3. Press and hold the switch to retract the step. The motion

will stop when the step is completely retracted. Release the

switch.

NOTE: Some step models offer a safety feature which

provides automatic closure of the steps when the vehicle is

started.

Operation

lci1.com 574-537-8900 Rev: 11.18.19

Innolight Sliding

Electric Step

Installation and Owner’s Manual

(For Aftermarket Applications)

CCD-0002550

Wiring Diagram

"A" connector

"B" connector

"A"

"B"

"A" CONNECTOR

Pin N°

Description

Button common (+12 V)

D +

RETURN command

EXIT command

"B" CONNECTOR

Pin N°

Description

(-GND)

motor -

motor +

+12 V dc

Step Open:

Light on when the

vehicle is switched

on or buzzer in

operation

Caution:

The buzzer must

be filtered.

Common Button (+12V)

Command

RETURN

Command

EXIT

Command

EXIT

Command

RETURN

Common Button (+12V)

15A Fuse

+12V DC

adjustment screw

lci1.com 574-537-8900 Rev: 11.18.19

Innolight Sliding

Electric Step

Installation and Owner’s Manual

(For Aftermarket Applications)

CCD-0002550

Wiring Diagram

For Automatic Opening/Closing Kit

lci1.com 574-537-8900 Rev: 11.18.19

Innolight Sliding

Electric Step

Installation and Owner’s Manual

(For Aftermarket Applications)

CCD-0002550

Wiring Diagram

For Automatic Opening/Closing Kit (Continued)

A B

lci1.com 574-537-8900 Rev: 11.18.19

Innolight Sliding

Electric Step

Installation and Owner’s Manual

(For Aftermarket Applications)

CCD-0002550

Fig.10

Maintenance

1. Make sure unit is parked on a stable, level surface.

2. Make sure power to the unit is turned o󰀨 and/or

disconnected.

PRIOR TO STARTING MAINTENANCE PROCEDURES,

DISCONNECT POWER TO THE STEP’S ELECTRICAL

SYSTEM TO PREVENT INADVERTENT USE OF THE

S T E P.

3. After driving on roads that are salted, wash the step with

fresh water.

NOTE: If protective panels need to be removed for service

or maintenance, reinstall panels as soon as possible after

service/maintenance has been completed.

Troubleshooting

Emergency Operation

The sliding electric single step is equipped with a manual

activation option.

1. Locate the hole under the step.

2. Using a screwdriver or a special tool (PN 8560867-0-

ZF00), insert it into the hole (Fig.10)

3. Push up the driving gear to disengage the electric motor.

4. Move the step to the desired position.

5. Remove the tool in order to stop the steps from moving.

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