Lippert Components Solera Installation instructions

Solera®

Window Awning

Installation and Owner’s Manual

(For Aftermarket Application)

lci1.com 574-537-8900 Rev: 03.30.18

CCD-0001283

Table Of Contents

Introduction ..............................................2

Safety Requirements.....................................2

Resources Required .....................................2

Variant Code Information ................................2

Installation of the Awning Rail ..........................3

Hanging the Window Awning............................3

Releasing Preset Tension................................4

Installation of Support Arms ...........................4

Installation of Pull Strap Bracket........................5

Operation .................................................7

To Open Window Awning................................7

To Close Window Awning................................7

Loading the Tension .....................................7

Maintenance ..............................................8

Fabric Care ..............................................8

Solera®

Window

Awning

Installation and

Owner’s Manual

(For Aftermarket Applications)

Solera®

Window Awning

Installation and Owner’s Manual

(For Aftermarket Application)

lci1.com 574-537-8900 Rev: 03.30.18

CCD-0001283

Introduction

The Solera®Window Awning is designed for use on most

recreational vehicle units and is available in a variety of

sizes to t even the largest unit.

Additional information about this product can be obtained

from www.lci1.com/support or by downloading the free

MyLCI app. The app is available on iTunes®for iPhone®

and iPad®and also on Google Play™for Android™users.

iTunes®, iPhone®and iPad®are registered trademarks of

Apple Inc. Google Play™and Android™are trademarks of

Google Inc.

Safety Requirements

variant

code

Resources Required

• Cordless or Electric Drill or Screw Gun

• Molly Rivets – ⁄" as needed

• Appropriate Drive Bits

• Measuring Tape

• Drill Bit – ⁄"

• Vise Grips

• Sealant

Variant Code Information

The variant code on Lippert products can assist LCI

customers in obtaining additional information about the

product and its components. On the Solera®Window

Awning, the label will be located on the fabric portion of the

assembly.

For replacement part information, locate the variant code

as outlined below, and call LCI customer service at

574- 537-8900.

NOTE: Prior to installation, please check the following

clearance. In order for the pull strap bracket to work

properly (See Installation of Pull Strap Bracket in this

document) clear wall space of 41" is needed for the

standard arm (18") or 65" is needed for the XL arm (33").

This measurement is taken from the channel of the awning

rail (located approximately 3" above the window frame) to

a position downward on the unit wall. This measurement

is especially critical on window awnings located on slide

room windows.

FAILURE TO FOLLOW THE INSTRUCTIONS PROVIDED

IN THIS MANUAL MAY RESULT IN DEATH, SERIOUS

INJURY, UNIT DAMAGE, OR VOIDING OF THE

COMPONENT WARRANTY.

ALWAYS WEAR EYE PROTECTION WHEN

PERFORMING SERVICE OR MAINTENANCE TO THE

UNIT. OTHER SAFETY EQUIPMENT TO CONSIDER

WOULD BE HEARING PROTECTION, GLOVES AND

POSSIBLY A FULL FACE SHIELD, DEPENDING ON THE

NATURE OF THE SERVICE.

MOVING PARTS CAN PINCH, CRUSH OR CUT. KEEP

CLEAR AND USE CAUTION.

Solera®

Window Awning

Installation and Owner’s Manual

(For Aftermarket Application)

lci1.com 574-537-8900 Rev: 03.30.18

CCD-0001283

Hanging the Window Awning

Fig.2

Fig.3

2. Position and center the awning rail approximately 3"

above the top of the window frame.

3. Apply a sealant behind the awning rail before securing

the awning rail with #8 - 18 x 1" self-drilling fasteners or

⁄" molly rivets (Fig.2).

Fig.4

2. Unroll one full roll of the fabric to slide the polycord

into the awning rail. If too much fabric is unrolled before

releasing the tension, there will not be enough tension to

sufciently retract the awning after use.

3. Insert the polycord into the channel in the awning rail

(Fig.4) and center the fabric with the awning rail.

polycord in

awning rail channel

Fig.1

Installation of the Awning Rail

1. Mark the center of the window and the center of the

awning rail (Fig.1).

1. Attach the support arm to the spring head assembly

and secure together with one #10 - 12 x 1" fastener (Fig.3).

Both arms are identical and can be used interchangeably.

Repeat for the other end.

DO NOT REMOVE THE COTTER PINS AT THIS TIME.

Solera®

Window Awning

Installation and Owner’s Manual

(For Aftermarket Application)

lci1.com 574-537-8900 Rev: 03.30.18

CCD-0001283

Fig.6

Fig.7

bottom of support arm

Releasing Preset Tension

cotter pin

Installation of Support Arms

1. Measure from the edge of the window frame to the arm

on both sides in two locations. Make sure the support arms

have the same amount of space on both sides and are

parallel to the side of the window frame. Mark the location

of the bottom of the support arm (Fig.7).

2. Apply sealant at the support arm fastening points. Install

fasteners, making sure the top of the roll tube end caps of

the support arm assemblies are just below the polycord

channel of the awning rail, and the arms are parallel with

the window frame.

Fig.5

4. Secure the fabric in the awning rail by installing a #6 x ½"

self-drilling fastener through the awning rail, polycord and

fabric 1" inside the edge of the fabric on both ends (Fig.5).

SPRINGS ARE UNDER TENSION WHEN COTTER PINS

ARE REMOVED. THE AWNING WILL ATTEMPT TO CLOSE.

KEEP HANDS CLEAR OF HARDWARE AND ROLL TUBE.

USE EXTREME CARE. SPRINGS UNDER TENSION

ARE DANGEROUS. IF NOT CONTROLLED THEY WILL

UNWIND QUICKLY. KEEP HANDS AND CLOTHING

CLEAR OF SPRING HEAD ASSEMBLY, AS PERSONAL

INJURY MAY RESULT.

5. Remove the cotter pin that is holding factory preset

tension. The cotter pin is found in the roll tube end cap

(Fig.6). For easier removal, twist the roll tube as if extending

the awning while pulling on the cotter pin.

6. Discard pin and repeat for other end. The support arms

will now be free to move due to release of the spring

tension. Maintain control of the support arm and place

against the unit wall. Push the support arms up until the

end cap pushes against the channel of the awning rail.

Solera®

Window Awning

Installation and Owner’s Manual

(For Aftermarket Application)

lci1.com 574-537-8900 Rev: 03.30.18

CCD-0001283

Fig.8

Fig.9

NOTE: For berglass and aluminum sidewall units with

backer material, drill four ⁄" diameter holes, apply sealant

and secure the support arm assembly using four #10 - 12 x

1" fasteners (Fig.8). Repeat for other end.

NOTE: For berglass and aluminum sidewall units without

backer material, drill four holes using a ⁄" drill bit. Apply

sealant and secure the support arm assembly using ⁄"

diameter molly rivets (Fig.9).

3. Place the protective bumpers on the awning rail, just

below the awning rail channel, behind the roll tube end

cap on each end. Let the roll tube end caps rest on these

bumpers. (Fig.10).

protective

bumper

Fig.10

Installation of Pull Strap Bracket

NOTE: Prior to installation please check the following

clearance. In order for the pull strap bracket to work

properly, clear wall space of 41" is needed for the standard

arm (18") and 65" is needed for the XL arm (33"). This

measurement is taken from the channel of the awning rail

(located approximately 3" above the window frame) to a

position downward on the unit wall. This measurement

is especially critical on window awnings located on slide

room windows.

1. Open the awning to its full extension by pulling down on

the pull strap.

Solera®

Window Awning

Installation and Owner’s Manual

(For Aftermarket Application)

lci1.com 574-537-8900 Rev: 03.30.18

CCD-0001283

3. Apply sealant and install pull strap bracket with two

#10 - 12 x 1" fasteners or molly rivets as needed (Fig.12).

4. To secure the awning, locate the pull strap and hook the

end into the pull strap bracket (Fig.13).

Fig.11

Fig.12

Fig.13

2. Center the strap in the awning. Move the loop of the pull

strap toward the unit and under the windowsill to locate the

placement of the pull strap bracket. Mark the location

(Fig.11). The valance should be hanging straight down.

MAKE SURE AWNING IS PULLED TAUT BY THE PULL

STRAP WHEN POSITIONING THE PULL STRAP BRACKET.

Solera®

Window Awning

Installation and Owner’s Manual

(For Aftermarket Application)

lci1.com 574-537-8900 Rev: 03.30.18

CCD-0001283

Operation

To Open Window Awning

1. Grasp the loop on the pull strap and pull down to extend

the awning then hook the loop onto the pull strap bracket

(Fig. 14).

To Close Window Awning

1. Remove the pull strap from the pull strap bracket (Fig.15).

Fig.14

1. Remove the #10 - 12 x 1" fastener from the support arm

and lift the spring head assembly out of the support arm on

both sides (Fig.16).

remove

fastener

2. To load tension on the torsion spring, turn the spring

head assembly as shown in (Fig.17 and Fig.18).

Fig.15

Fig.16

Right End Cap -

Turn counterclockwise

Left End Cap -

Turn clockwise

Fig.17 Fig.18

DO NOT RELEASE STRAP AS WINDOW AWNING IS UNDER

TENSION AND MAY SNAP BACK AGAINST THE UNIT.

2. Slowly allow awning to retract to closed position by

feeding the pull strap upwards at a 45-degree angle. This

prevents the strap from building up and creating a bulge in

the fabric.

3. The awning is now ready for travel with no further

locking required.

Loading the Tension

NOTE: If the Solera® Window Awning does not have cotter

pins holding the pre-wound spring head assemblies, then

tension must be added.

USE EXTREME CARE. SPRINGS UNDER TENSION ARE

DANGEROUS. IF NOT CONTROLLED THEY WILL UNWIND

QUICKLY. KEEP HANDS AND CLOTHING CLEAR OF TOP

CASTING, AS PERSONAL INJURY MAY RESULT.

Solera®

Window Awning

Installation and Owner’s Manual

(For Aftermarket Application)

lci1.com 574-537-8900 Rev: 03.30.18

CCD-0001283

4. When facing the awning, the spring head assembly on

the right is to be turned counterclockwise. The spring head

assembly on the left is to be turned clockwise.

NOTE: There are arrows on both end caps indicating the

correct direction to turn the springs (Fig.20).

5. Turn the spring head assembly as specied and insert

cotter pins. Carefully insert the spring head assembly back

into the support arm assembly, secure with a #10 - 12 x 1"

fastener. Repeat for the other side. Remove cotter pins.

Maintenance

Fabric Care

If the awning is retracted while wet, extend the awning and

let it dry as soon as conditions allow before retracting it

again. This will help prevent the formation of mildew and add

greatly to the life of the awning. Mildew does not form on the

fabric itself, but on the accumulated dust, dirt and grime.

NOTE: Periodically clean vinyl or woven acrylic fabric

using a mixture of ¼cup of dish soap and 5 gallons of

warm water. Liberally apply the mixture on the top of the

fabric and retract the awning for 5 minutes. This will apply

the mixture to the bottom of the fabric as well. Extend the

awning and hose off with fresh water. Repeat if necessary.

Allow to dry before retracting.

3. Refer to the chart (Fig.19) for the number of turns

required for the awning size.

Size Turns

156-192" 16

144" 14

132" 14

120" 13

108" 13

96" 13

90" 13

84" 12

72" 12

66" 12

60" 11

54" 10

48" or less 9

arrow

Manual information may be distributed as a complete

document only, unless Lippert Components provides

explicit consent to distribute individual parts.

All manual information is subject to change without notice.

Revised editions will be available for free download at

lci1.com. Manual information is considered factual until

made obsolete by a revised version.

Please recycle all obsolete materials and contact Lippert

Components with concerns or questions.

Fig.19

Fig.20

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