Johnson Controls FX30E Service manual

FX30E/FX60E Supervisory Controllers Installation

Instructions

Part No. 24-10174-115, Rev. DFX30E/FX60E

Issued July 16, 2015

Refer to the QuickLIT Web site for the most up-to-date version of this document.

Application

The FX30E and FX60E are web-based supervisory class

controllers in the Facility Explorer product family. The

FX30E/FX60E manages networks of field controllers

using open communication protocols, such as N2,

LONWORKS®, and BACnet®protocols.

Figure 1: FX30E Supervisory Controller

North American Emissions

Compliance

United States

This equipment has been tested and found to comply with the

limits for a Class A digital device pursuant to Part 15 of the

FCC Rules. These limits are designed to provide reasonable

protection against harmful interference when this equipment

is operated in a commercial environment. This equipment

generates, uses, and can radiate radio frequency energy and,

if not installed and used in accordance with the instruction

manual, may cause harmful interference to radio

communications. Operation of this equipment in a residential

area may cause harmful interference, in which case the users

will be required to correct the interference at their own

expense.

Canada

This Class (A) digital apparatus meets all the requirements of

the Canadian Interference-Causing Equipment Regulations.

Cet appareil numérique de la Classe (A) respecte toutes les

exigences du Règlement sur le matériel brouilleur du Canada.

Installation

Parts Included

Unpack the FX30E/FX60E and accessories (power

module, option cards), if ordered. Inspect the contents of

the packages for damaged or missing components. If

damaged, notify the appropriate carrier and return any

damaged components for repair or replacement.

Included in this package are the following items:

• FX Supervisory Series controller

• Hardware bag containing a grounding wire with quick

disconnect 0.187 in. (4.75 mm) female connector.

• Power module (if ordered). The power module may

be one of the following:

- LP-FXPM24-0 (24 VAC, DIN rail mountable)

-LP-FXPM263-0 (90-263 VAC, DIN rail mountable)

- LP-FXPMUS-0 (90-240 VAC, with U.S. wall

adapter)

- LP-FXPMEU-0 (90-240 VAC, with European wall

adapter)

- LP-FXPMUK-0 (90-240 VAC, with U.K. wall

adapter)

• Communication cards (if ordered):

- LP-FXLONFTT-1

- LP-FXRS232-0

- LP-FXRS485-0

- LP-FXWTC-0

• Expansion Input/Output (NDIO) Modules (if ordered)

LP-FXNDIO16-0-

- LP-FXNDIO34-0

1FX30E/FX60E Supervisory Controllers Installation Instructions

Materials and Special Tools Needed

You may require the following materials and tools for

installation:

•a suitable power module, such as one of the following

types:

- 24 VAC or 24 VDC, in-line, DIN mount capable,

with grounding wire

- 120-240 VAC, in-line, DIN mount capable, with

grounding wire

- FX-PM: external wall-mount power adapter (input

90-254 VAC, 50-60 Hz, output: 15 VDC, 1A),

where FX-PM varies by AC wall plug, for

installation locale (for example, FX-PMUS for U.S.

or Japan installation, FX-PMEU for European

installations, type C plug, or FX-PMUK for United

Kingdom installations, type B plug)

• if using a 24 VAC power module, either one of the

following:

- UL listed, Class 2, 24 VAC transformer, rated at

minimum of 7.5 VA to 20 VA (approximate range

of controller alone, to fully expanded unit with four

additional NDIO16 modules and other option

boards). A dedicated transformer is required.

- 24 VDC power supply, capable of supplying at

least 1 A (24 W)

• DIN Rail: type NS35/7.5 (35 x 7.5 mm) and DIN rail

end clips. Length of DIN rail depends on the number

of optional DIN rail mounted options.

• suitable tools and fasteners for mounting unit and

accessories.

• #2 Phillips screwdriver: used to install and remove

any option card.

• small flat-blade screwdriver: used for making wiring

connections to removable screw terminal plugs and

mounting and removing modules from the DIN Rail.

Safety Precautions

The following information relates to the installation and

startup of the FX30E/FX60E.

Risk of Electric Shock. Disconnect the power supply

before making electrical connections. Contact with

components carrying hazardous voltage can cause

electric shock and may result in severe personal injury

or death.

AVERTISSEMENT: Risque de décharge électrique.

Débrancher l'alimentation avant de réaliser tout

branchement électrique. Tout contact avec des

composants conducteurs de tensions dangereuses

risque d'entraîner une décharge électrique et de

provoquer des blessures graves, voire mortelles.

Important: Use copper conductors only. Make all wiring

connections in accordance with local,

national, and regional regulations. Do not

exceed the FX30E/FX60E electrical ratings.

Important: Do not install or use the FX30E/FX60E in

or near environments where corrosive

substances or vapor could be present.

Exposure of the FX30E/FX60E to corrosive

environments may damage the device's

internal components, and will void the

warranty.

Important: Use this FX30E/FX60E only as an operating

control. Where failure or malfunction of the

FX30E/FX60E could lead to personal injury

or property damage to the controlled

equipment or other property, additional

precautions must be designed in the control

system. Incorporate and maintain other

devices, such as supervisory or alarm

systems or safety or limit controls, intended

to warn of or protect against failure or

malfunction of the FX30E/FX60E.

2FX30E/FX60E Supervisory Controllers Installation Instructions

Static Discharge Precautions

Static charges produce voltages high enough to damage

electronic components. The microprocessors and

associated circuitry within an FX30E/FX60E are sensitive

to static discharge.

Important: Work in a static-free area. Discharge any

static electricity you may have accumulated.

Discharge static electricity by touching a

known, securely grounded object. Do not

handle the Printed Circuit Board (PCB)

without proper protection against static

discharge. Use a wrist strap when handling

PCBs. Secure the wrist strap clamp to earth

ground.

Accessories

The FX30E/FX60E has a 20-pin, right-angle, Euro-DIN

connector that accepts accessory modules. The

connector provides power and signal lines to any

connected modules. The connector is located on the end

of the FX30E/FX60E opposite the option cards.

Important: Turn off power to the FX30E/FX60E before

inserting or unplugging accessory modules.

Wait for the LED activity to stop (all LEDs

off).

Risk of Property Damage. Do not apply power to the

system before checking all wiring connections. Short

circuited or improperly connected wires may result in

permanent damage to the equipment.

MISE EN GARDE: Risque dégâts matériels. Ne pas

mettre le système sous tension avant d'avoir vérifié tous

les raccords de câblage. Des fils formant un court-circuit

ou connectés de façon incorrecte risquent

d'endommager irrémédiablement l'équipement.

Each accessory module has a DIN-mount base, and

typically provides two 20-pin connectors that allow you

to chain multiple accessories (see DIN Rail Mounting

Instructions). Table 1 lists the currently available modules.

Accessory Module Details

Table 1: Accessory Module Details

NotesDescriptionModel

Install only one power module per

FX30E/FX60E, regardless of type

Power module for FX30E/FX60E

24 VAC/DC, DIN rail mountable

LP-FXPM24-0

Install only one power module per

FX30E/FX60E, regardless of type.

Power module for FX30E/FX60E

90-263 VAC, DIN rail mountable

LP-FXPM263-0

Provides the following I/O points:

• 8 universal inputs (UIs)

• 4 digital outputs (DOs), single-pole

single-throw (SPST) relay type

• 4 analog outputs (AOs) (0-10 VDC)

Up to four (maximum) NDIO16 accessory

modules are supported

16 channel input/output module for

FX30E/FX60E, DIN rail mountable

LP-FXNDIO16-0

Provides the following I/O points:

• 16 universal inputs (UIs)

• 10 digital outputs (DOs), SPST relay

type

• 8 analog outputs (AOs) (0-10 VDC)

One NDIO34 plus up to 2 additional

NDIO16 modules are supported. Do not

power the NDIO34 if using a separate wall

plug power module.

34 channel input/output module for

FX30E/FX60E, DIN rail mountable. In

addition, the NDIO34 provides power to

the attached FX30E/FX60E, using an

externally supplied 24 VAC transformer or

24 VDC power supply.

LP-FXNDIO34-0

3FX30E/FX60E Supervisory Controllers Installation Instructions

Mounting

Mount the FX30E/FX60E in a location that allows

clearance for wiring, servicing, and module removal.

Follow these recommendations and precautions when

mounting and installing the unit.

• Use this controller for indoor use only. Do not expose

the unit to ambient conditions outside the range of 0

to 50ºC (32 to 122ºF) and relative humidity outside

the range of noncondensing 5 to 95% (Pollution

Degree 3).

• Supply voltage requirements are as follows:

Allowable voltage fluctuation to -15%, +10%,

Temporary overvoltages +/- 15%

- Transient overvoltages: Overvoltage Category 2

• For a controller mounted inside an enclosure, ensure

that the enclosure is designed to keep the unit within

its required operating range (considering a 20-watt

dissipation by the controller). This enclosure is

especially important if the controller is mounted inside

an enclosure with other heat producing equipment.

• Do not mount the unit:

in an area where excessive moisture, corrosive

fumes, or explosive vapors are present

- where vibration or shock is likely to occur

- in a location subject to electrical noise. This

includes the proximity of large electrical

contactors, electrical machinery, welding

equipment, variable frequency drives, and spark

igniters.

Physical Mounting

The following information applies to the physical mounting

of the FX30E/FX60E.

• You do not need to remove the cover before

mounting.

• Mount the FX30E/FX60E in any orientation.

• Mount the unit on a 35-mm wide DIN rail

(recommended). The FX30E/FX60E unit base and

its accessories have molded DIN rail slots and locking

clips. Mounting these components on a DIN rail

ensures accurate alignment of connectors between

all modules.

• If DIN rail mounting is impractical, use screws in

mounting tabs on the FX30E/FX60E and in any

end-connected accessory (power module, NDIO

module). See Figure 2 for tab dimensions.

DIN Rail Mounting Instructions

1. Securely install the DIN rail using at least two screws

near both ends of the rail.

2. Position the FX30E/FX60E on the rail, then tilt it to

hook the DIN rail tabs over one edge of the DIN rail

(Figure 3).

3. Use a screwdriver to pry down the plastic locking clip,

and push the FX30E/FX60E down and in, which

forces the locking clip to snap over the edge of the

DIN rail.

4. Mount the accessory modules (NDIO modules and

power module) onto the DIN rail in the same manner

(Figure 5). See Table 1 for quantities allowed.

5. Slide the accessory along the DIN rail to connect its

20-position plug into the FX30E/FX60E.

6. Repeat these instructions for all accessories, until all

are mounted on the DIN rail and firmly connected to

each other. For an example, see Figure 4.

To keep the final assembly together, secure the

assembly at both ends with DIN rail end-clips. This

action also prevents the assembly from sliding on the

DIN rail. See Figure 4.

4FX30E/FX60E Supervisory Controllers Installation Instructions

Figure 2: Tab Mounting Dimension, in. (mm)

5FX30E/FX60E Supervisory Controllers Installation Instructions

Figure 3: DIN Rail Mounting

Figure 4: Using End Clips to Secure Modules

6FX30E/FX60E Supervisory Controllers Installation Instructions

Figure 5: Mounting Accessories

Removing and Replacing the

Cover

The FX30E/FX60E cover is removable. You must remove

the FX30E/FX60E cover to connect the optional battery

on a new unit, to replace the optional battery on an

existing unit, or to install any optional communication

cards. The cover snaps onto the base with four plastic

tabs (two on each end). To remove the cover, press in

the four tabs on both ends of the unit and lift off the cover.

Note: If accessory modules are plugged into the

FX30E/FX60E, you may need to slide them away

from the unit to get to the cover tabs.

To replace the cover, position it so the cutout area for the

communication ports is correct, then push inward to snap

in place.

Figure 6: Removing and Replacing the Cover

7FX30E/FX60E Supervisory Controllers Installation Instructions

Board Layout

See Figure 7 for the location of LEDs, option slots, and

other features of the FX30E/FX60E. See Figure 10 for a

side view of communication ports and other features. The

FX30E/FX60E ships with onboard static RAM (SRAM)

that can provide station backup during power loss, and

also has two open option card slots for a variety of

available option cards.

Note: An optional NiMH battery pack is included, but

not connected. For connection instructions, see

Backup Configurations.

Figure 7: FX30E/FX60E Board Layout Details

8FX30E/FX60E Supervisory Controllers Installation Instructions

Expansion Options

The FX30E/FX60E provides for field-installable expansion

with two options:

•Option Cards: these are installed on connectors inside

the FX30E/FX60E base unit. See Option Cards.

• Accessory Modules: these are chained onto the

FX30E/FX60E’s 20-pin connector. See Accessories.

Option Cards

The FX30E/FX60E has two options slots for custom

option cards designed for use with the FX30E/FX60E.

Each slot has a 30-pin connector on the FX30E/FX60E

base unit.

Risk of Property Damage. Do not apply power to the

system before checking all wiring connections. Short

circuited or improperly connected wires may result in

permanent damage to the equipment.

MISE EN GARDE: Risque dégâts matériels. Ne pas

mettre le système sous tension avant d'avoir vérifié tous

les raccords de câblage. Des fils formant un court-circuit

ou connectés de façon incorrecte risquent

d'endommager irrémédiablement l'équipement.

Important: Power to the controller must be off when

installing or removing option cards or

damage will occur.

Important: Be careful to plug an option card into the

connector properly with its pins properly

aligned.

Option cards typically provide additional communication

capabilities, such as those listed in Table 2. For a list of

supported COM port and slot assignments for the option

cards, see Table 3.

Table 2: Option Card Details

Number of Option Cards Allowed

per Controller

DescriptionModel

One or twoLONWORKS FTT-10A adapter with a

2-position removable screw terminal plug

LP-FXLONFTT-1

One or twoDual, optically isolated, RS-485 adapter

with two 3-position removable screw

terminal connector plugs

LP-FXRS485-0

One or twoSingle port RS-232 adapter, with a DB-9M

connector

LP-FXRS232-0

OneWireless TEC Card (WTC) with direct

mount antenna

LP-FXWTC-0

OneSedona Framework™option cardLP-FXSED-0

OneGPRS Modem cardLP-FXGPRS-0

OneGPRS Modem option card with Wyless™

SIM card

LP-FXGPRSW-0

Table 3: COM Port and Option Slot Assignments for FX30E/FX60E Option Cards

Onboard RS485Onboard RS232Option Slot 2Option Slot 1

COM2COM1NoneNone

COM2COM1NoneRS-232 = COM3

COM2COM1RS-232 = COM4RS-232 = COM3

COM2COM1RS-485 = COM4, COM5RS-232 = COM3

COM2COM1LON = LON1RS-232 = COM3

COM2COM1Sedona = COM4RS-232 = COM3

COM2COM1GPRS = COM4,COM5RS-232 = COM3

9FX30E/FX60E Supervisory Controllers Installation Instructions

Table 3: COM Port and Option Slot Assignments for FX30E/FX60E Option Cards

Onboard RS485Onboard RS232Option Slot 2Option Slot 1

COM2COM1NoneRS-485 = COM3, COM4

COM2COM1RS-232 = COM5RS-485 = COM3, COM4

COM2COM1RS-485 = COM5, COM6RS-485 = COM3, COM4

COM2COM1LON = LON1RS-485 = COM3, COM4

COM2COM1Sedona = COM5RS-485 = COM3, COM4

COM2COM1GPRS = COM5, COM6RS-485 = COM3, COM4

COM2COM1NoneLON = LON1

COM2COM1RS-232 = COM3LON = LON1

COM2COM1RS-485 = COM3, COM4LON = LON1

COM2COM1LON = LON2LON = LON1

COM2COM1Sedona = COM3LON = LON1

COM2COM1GPRS = COM3, COM4LON = LON1

COM2DisabledNoneWireless TEC = COM1

COM2DisabledRS-232 = COM3Wireless TEC = COM1

COM2DisabledRS-485 = COM3, COM4Wireless TEC = COM1

COM2DisabledLON = LON1Wireless TEC = COM1

COM2DisabledSedona = COM3Wireless TEC = COM1

COM2DisabledGPRS = COM3, COM4Wireless TEC = COM1

COM2COM1NoneSedona = COM3

COM2COM1RS-232 = COM4Sedona = COM3

COM2COM1RS-485 = COM4, COM5Sedona = COM3

COM2COM1LON = LON1Sedona = COM3

COM2COM1GPRS = COM4,COM5Sedona = COM3

COM2COM1NoneGPRS = COM3, COM4

COM2COM1RS-232 = COM5GPRS = COM3, COM4

COM2COM1RS-485 = COM5, COM6GPRS = COM3, COM4

COM2COM1LON = LON1GPRS = COM3, COM4

COM2COM1SEDONA = COM5GPRS = COM3, COM4

10FX30E/FX60E Supervisory Controllers Installation Instructions

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