Jacuzzi 2003+ User manual

2003+ ProTech

LED Series Owner’s Manual

Attention New Spa Owner!

Congratulations on the purchase of your new Jacuzzi Premium spa!

Listed below are important maintenance recommendations you

should observe on a regular basis to protect your new investment.

Filter Maintenance

Your new spa is equipped with an advanced 2-stage water filtration

system that provides unsurpassed water quality! To ensure maxi-

mum water quality at all times, you should clean and reuse the

skimmer bag and both filter cartridges every month. See page 30-

31 for detailed filter cleaning/replacement instructions.

Water Maintenance

You will want to replace the spa’s water every 3 to 6 months. The

frequency depends on a number of variables including the frequency

of use, number of users, attention paid to water quality mainte-

nance, etc. You will know it is time for a change when you cannot

control sudsing and/or you can no longer get the normal feel or

sparkle to the water, even though the key water balance measure-

ments are all within the proper parameters. See page 35 for addi-

tional information.

Table of Contents

1.0 Important Spa Owner Information ..........................................1

2.0 FCC Notice......................................................................................1

3.0 Important Safety Instructions...................................................2

3.1 Important CSA Safety Information (Canada Only)............................3

3.2 Hyperthermia....................................................................................................4

3.3 Cautions ..............................................................................................................4

3.4 General Electrical Safety Instructions.....................................................5

4.0 Choosing A Location....................................................................6

4.1 Outdoor Location ............................................................................................6

4.2 Indoor Location................................................................................................7

5.0 Power Requirements....................................................................8

6.0 Electrical Wiring Instructions ..................................................10

7.0Start-Up Instructions .................................................................12

7. 1 Filling The Spa ...............................................................................................12

7. 2 Safety Check...................................................................................................13

7. 3Turn on Power................................................................................................13

7. 4 Initiate Water Circulation...........................................................................13

7. 5Add Start-Up Chemicals............................................................................13

7. 6 Place Cover on Spa .....................................................................................13

8.0 Control Functions........................................................................14

8.1 Control Panel...................................................................................................14

8.2 Spa Features And Controls.......................................................................15

8.3 Jet/Air Controls Diagram (J-310 & J-320 Models)........................16

8.4 Jet/Air Controls Diagram (J-330 & J-340 Models) .......................17

9.0 Operating Instructions ..............................................................18

9.1 Setting Water Temperature.......................................................................18

9.2 Activate Pumps..............................................................................................18

9.3 Light Button ....................................................................................................18

9.4 Selecting Desired Massage Action.......................................................18

9.5 Adjusting Individual Jet Flow...................................................................19

9.6 Adjusting PowerPro Jets............................................................................19

9.7 Waterfall Feature...........................................................................................19

9.8 Air Controls......................................................................................................19

9.9 Optional Audio System (J-340 Model Only).....................................19

10.0 Automatic Filtration Cycles .....................................................28

10.1 Standard Skimming/Heating Modes (F0 - F3) ...............................28

10.2 Economy Skimming/Heating Modes (F4 - F6)...............................28

10.3 Lock Modes (L1 - L2).................................................................................28

10.4 Selecting The Skimming/Heating Mode ...........................................28

11.0 Spa Maintenance .......................................................................30

11.1Cleaning The Filters ....................................................................................30

11.2Draining and Refilling .................................................................................32

11.3Cleaning The Spa Interior.........................................................................33

11.4 Pillow Care ......................................................................................................33

11.5 Maintaining The Cover...............................................................................33

11.6 Maintaining The Wood Cabinet.............................................................33

11.7 Maintaining The Optional Synthetic Cabinet....................................34

11.8Winterizing ......................................................................................................34

11.9Restarting Your Spa in Cold Weather .................................................35

12.0 Water Quality Maintenance.....................................................35

12 .1 pH Control.......................................................................................................36

12 .2 Sanitizing .........................................................................................................36

12 .3 Optional CD Ozone Water Maintenance System...........................36

13.0 Error Conditions/Error Messages ..........................................36

13 .1 Summer Logic...............................................................................................36

13 .2 Overheat Condition......................................................................................37

13 .3 Panel Displays SN1......................................................................................37

13 .4 Panel Displays SN2......................................................................................37

13 .5 Panel Displays FL1 or FL2 .......................................................................37

13 .6 Panel Displays COL .....................................................................................38

13 .7 Panel Displays ICE .......................................................................................38

13 .8 Panel Displays - - - - ...................................................................................38

14.0 Troubleshooting Procedures....................................................39

14 .1 None of The Components Operate......................................................39

14 .2 Pump Does Not Operate but Light Does ..........................................39

14 .3 Poor Jet Action..............................................................................................39

14 .4 Water is Too Hot...........................................................................................39

14 .5 No Heat ............................................................................................................39

15.0 J-310 Convertible Circuit Diagram (60Hz) ...........................41

16.0 J-320/J-330/J-340 Circuit Diagram (60Hz)........................42

17.0 J-310 Circuit Diagram (50Hz)..................................................43

18.0 J-320/J-330/J-340 Circuit Diagram (50Hz)........................44

1.0 Important Spa Owner Information

Your Jacuzzi® Premium spa is constructed to the highest standards and is

capable of providing many years of trouble-free use. However, because heat

retentive materials are utilized to insulate the spa for efficient operation, an

uncovered spa surface directly exposed to sunlight and high temperatures for

an extended period is subject to permanent damage. Damage caused by

exposing the spa to this abuse is not covered by warranty. We recommend

that you always keep the spa full of water when it is exposed to direct sun-

light and that you keep the Jacuzzi Premium insulating cover in place at all

times when the spa is not in use. Read and carefully follow the requirements

for your spa’s support base found in section 4.0 titled, “Choosing a Location”

(Page 6).

Jacuzzi Premium constantly strives to offer the finest spas available, therefore

modifications and enhancements may be made which affect the specifica-

tions, illustrations and/or instructions contained herein.

2.0 FCC Notice

This equipment has been tested and found to comply with the limits

for a Class B Digital Device, pursuant to Part 15 of the FCC Rules.

These limits are designed to provide reasonable protection against

harmful interference in a residential installation. This equipment generates,

uses and can radiate radio frequency energy and, if not installed and used in

accordance with the instructions, may cause harmful interference to radio

communications. However, there is no guarantee that interference will not

occur in a particular installation. If this equipment does cause harmful inter-

ference to radio or television reception, which can be determined by turning

the equipment off and on, the user is encouraged to try to correct the inter-

ference by one or more of the following measures:

1. Rearrange or relocate the receiving antenna.

2. Increase the separation between the equipment and receiver

3. Connect the equipment into an outlet on a circuit different from the

circuit connected.

4. Consult the dealer or an experienced radio/TV technician for help.

Changes or modifications not expressly approved by the party responsible for

FCC compliance could void the user’s authority to operate this equipment.

Page 1

3.0 Important Safety Instructions

When installing and using this electrical equipment, basic safety pre-

cautions should always be followed, including:

1. READ AND FOLLOW ALL INSTRUCTIONS BEFORE OPERATING THE

SPA!

2. WARNING: To reduce the risk of injury, do not permit children to use this

product unless they are closely supervised at all times.

3. WARNING: A grounding wire connector is provided on this unit to con-

nect a minimum No. 8 AWG (8.4mm2) solid copper conductor between

this unit and any metal equipment, metal enclosures of electrical equip-

ment, metal water pipe, or conduit within 5 feet (1.5m) of the unit.

4. DANGER: Risk of Accidental Drowning. Extreme caution must be exer-

cised to prevent unauthorized access by children. To avoid accidents,

ensure that children cannot use this spa unless they are supervised at all

times.

5. DANGER: Risk of Injury. The suction fittings in this spa are sized to match

the specific water flow created by the pump. Should the need arise to

replace the suction fittings or the pump, be sure that the flow rates are

compatible. Never operate the spa if the suction fittings are broken or

missing. Never replace a suction fitting with one rated less than the flow

rate marked on the original suction fitting.

6. DANGER: Risk of Electric Shock. Install at least 5 feet (1.5m) from all metal

surfaces. As an alternative, a spa may be installed within 5 feet (1.5m) of

metal surfaces if each metal surface is permanently connected

(bonded) by a minimum No. 8 AWG (8.4mm2) solid copper conductor

attached to the wire connector on the grounding lug, inside the equip-

ment compartment on the equipment box.

7. DANGER: Risk of Electric Shock. Do not permit any electrical appliance,

such as a light, telephone, radio, television, etc. within 5 feet (1.5m) of a

spa, unless such appliances are built-in by the manufacturer.

8. ELECTRICAL SUPPLY: The electrical supply for this product must include

a suitably rated switch or circuit breaker to open all ungrounded supply

conductors to comply with section 422-20 of the National Electrical Code,

ANSI/NFPA 70. The disconnect must be readily accessible and visible to

the spa occupant but installed at least 5 feet (1.5m) from the spa water.

9. WARNING: To Reduce the Risk of Injury:

A. The water in a spa should never exceed 104 °F (40 °C). Water tempera-

tures between 100 °F (38 °C) and 104 °F (40°C) are considered safe for

a healthy adult. Lower water temperatures are recommended for young

children and when spa use exceeds 10 minutes.

Page 2

B. Since excessive water temperatures have a high potential for causing fetal

damage during the early months of pregnancy, pregnant or possibly preg-

nant women should limit spa water temperatures to 100 °F (38 °C). If

pregnant, please consult your physician before using a spa.

C. Before entering the spa, the user should measure the water temperature

with an accurate thermometer since the tolerance of water temperature-

regulating devices may vary as much as +/- 5 °F (2 °C).

D. The use of alcohol, drugs, or medication before or during spa use may

lead to unconsciousness with the possibility of drowning. Persons using

medication should consult a physician before using a spa since some

medication may induce drowsiness, while other medication may affect

heart rate, blood pressure, and circulation.

E. Persons suffering from obesity or a medical history of heart disease, low

or high blood pressure, circulatory system problems, or diabetes should

consult a physician before using a spa.

3.1 IMPORTANT CSA SAFETY INSTRUCTIONS (CANADA ONLY)

When using this electrical equipment, basic safety precautions

should always be followed, including the following:

1. READ AND FOLLOW ALL INSTRUCTIONS.

2. A green colored terminal or a terminal marked G, Gr, Ground, Grounding

or the symbol*is located inside the supply terminal box or compart-

ment. To reduce the risk of electric shock, this terminal must be con-

nected to the grounding means provided in the electric supply service

panel with a continuous copper wire equivalent in size to the circuit

conductors that supply this equipment (*IEC Publication 417, Symbol

5019 ) .

3. At least two lugs marked “Bonding Lugs” are provided on the external

surface or on the inside of the supply terminal box/compartment. To

reduce the risk of electric shock, connect the local common bonding grid

in the area of the spa to these terminals with an insulated or bare

copper conductor not smaller than No. 6 AWG (10mm2).

4. All field-installed metal components such as rails, ladders, drains or other

similar hardware within 10 feet (3m) of the spa shall be bonded to

the equipment grounding buss with copper conductors not smaller than

No. 6 AWG (10mm2).

5. Save These Instructions:

A. WARNING: Children should not use spas without adult supervision.

B. WARNING: Do not use spas unless all suction guards are installed to

prevent body and hair entrapment.

Page 3

C. WARNING: People with infectious diseases should not use a spa.

D. WARNING: To avoid injury, exercise care when entering or exiting the

spa.

E. WARNING: Do not use drugs or alcohol before or during the use of a

spa to avoid unconsciousness and possible drowning.

F. WARNING: Pregnant or possibly pregnant women should consult a

physician before using a spa.

G. WARNING: Water temperature in excess of 38 °C (104 °F) may be

injurious to your health.

H. WARNING: Before entering the spa, measure the water temperature

with an accurate thermometer.

I. WARNING: Do not use a spa immediately following strenuous exercise.

J. WARNING: Prolonged immersion in a spa may be injurious to your

health.

K. WARNING: Do not permit electric appliances (such as light, telephone,

radio, television, etc.) within 5 feet (1.5m) of this spa unless factory

installed.

L. CAUTION: Maintain water chemistry in accordance with manufacturer’s

instructions.

M. WARNING: The use of alcohol or drugs can greatly increase the risk of

fatal hyperthermia in spas.

3.2 HYPERTHERMIA

Prolonged immersion in hot water may induce hyperthermia. A description of

the causes, symptoms, and effects of hyperthermia are as follows:

Hyperthermia occurs when the internal temperature of the body reaches a

level several degrees above the normal body temperature of 98.6 °F (37 °C).

The symptoms of hyperthermia include drowsiness, lethargy, and an increase

in the internal temperature of the body. The effects of hyperthermia include:

AUnawareness of impending hazard;

B. Failure to perceive heat;

C. Failure to recognize the need to exit spa;

D. Physical inability to exit spa;

E. Fetal damage in pregnant women; and

F. Unconsciousness and danger of drowning.

3.3 CAUTIONS

1. Persons suffering from heart disease, diabetes, high or low blood pres-

sure, and any condition requiring medical treatment, pregnant women,

the elderly, or infants should consult with a physician before using a spa.

Page 4

2. The Consumer Products Safety Commission has stated that the water

temperature in a spa should not exceed 104 °F (40 °C). Immersion in

water in excess of 104 °F (40 °C) can be hazardous to your health.

3. Observe a reasonable time limit when using the spa. Long exposures at

higher temperatures can cause high body temperature. Symptoms may

include dizziness, nausea, fainting, drowsiness, and reduced awareness.

These effects could possibly result in drowning.

4. Do not use the spa under the influence of alcohol, narcotics, or other

drugs. Use of the spa under these conditions may lead to serious conse-

quences.

5. Always test the spa water temperature before entering the spa. Enter and

exit the spa slowly. Wet surfaces can be very slippery.

6. Never bring any electrical appliances into or near the spa. Never operate

any electrical appliances from inside the spa or when you are wet unless

such appliances are built-in by the manufacturer.

7. Proper chemical maintenance of spa water is necessary to maintain

safe water and prevent possible damage to spa components.

8. Use the straps and clip tie downs to secure the cover when not in use.

This will help to discourage unsupervised children from entering the spa

and keep the spa cover secure in high-wind conditions. There is no rep-

resentation that the cover, clip tie-downs, or actual locks will prevent

access to the spa.

3.4 GENERAL ELECTRICAL SAFETY INSTRUCTIONS

Your new Jacuzzi Premium spa is equipped with a "state-of-the-art" equip-

ment system. It contains the most advanced safety and self-protective equip-

ment in the industry. Nonetheless, this spa must be installed properly to

insure dependable usage. Please contact your dealer or local building

department should you have any questions regarding your installation.

Proper grounding is extremely important. Jacuzzi Premium spas are equipped

with a current collector system. A pressure wire connector is provided on the

surface of the control box, located outside the equipment door (Figure B, Page

11) to permit connection of a bonding wire between this point and any ground

metal equipment, metal water pipe or conduit within 5 feet (1.5m) of the spa,

or copper clad grounding rod buried within 5 feet (1.5m) of the spa. Bonding

wire must be at least No. 8 AWG (8.4mm2) solid copper wire. This is a most

important safety assurance feature. Before installing this spa, check with the

local building department to insure installation conforms to local building

codes.

Page 5

120/240 Volt Convertible Models

A spa connected to a 120 VAC electrical service must be located close

enough to a grounded, grounding-type electrical outlet so that the included

power cord can be plugged directly into it. DO NOT USE AN EXTENSION

CORD as this could cause damage to the spa’s equipment due to

insufficient voltage. The power supplied to this spa must be a dedicated

circuit with no other appliances or lights sharing the power provided by the

circuit.

4.0 Choosing A Location

IMPORTANT: Because of the combined weight of the spa, water

and users, it is extremely important that the base upon which the

spa rests be smooth, flat, level and capable of uniformly supporting

this weight, without shifting or settling, for the entire time the spa is in

place. If the spa is placed on a surface which does not meet these require-

ments, damage to the skirt and/or the spa shell may result. Damage

caused by improper support is not covered under warranty. It is the respon-

sibility of the spa owner to assure the integrity of the support over time.

We recommend a poured, reinforced concrete slab with a minimum thick-

ness of 4 inches (10cm). Wood decking is also acceptable provided it is

constructed so that it meets the requirements outlined above. The spa

must be installed in such a manner as to provide drainage away from the

spa. Placing the spa in a depression without provisions for proper drainage

could allow rain, overflow and other casual water to flood the equipment

and create a wet condition in which it would sit. For spas which will be

recessed into a floor or deck, install so as to permit access to the equip-

ment, either from above or below, for servicing. Make certain that there are

no obstructions which would prevent removal of the cabinet side panels and

access to the jets components, especially on the side with the equipment

bay doors.

4.1 Outdoor Location

In selecting the ideal outdoor location for your spa, we suggest that you

take into consideration:

1. The proximity to changing area and shelter (especially in colder weather).

2. The pathway to and from your spa (this should be free of debris so that

dirt and leaves are not easily tracked into the spa).

Page 6

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