Honeywell LeakFilm MC User manual

LeakFilm MC

Master Controller with RS-485 MODBUS

Technical Manual

LeakFilm MC Technical Manual 3013M5005 Issue 3

MAN0966 04-15

Ensure that this Operating Manual is read and understood BEFORE installing / operating /

maintaining the equipment. Pay particular attention to Warnings and Cautions. All document

Warnings are listed here and repeated where appropriate at the start of the relevant chapter(s)

of this Operating Manual. Cautions appear in the sections/sub-sections of the document where

they apply.

WARNINGS

LeakFilm controllers and sensors are designed for installation and use in ordinary

areas only. Do not install the controllers and the sensors in hazardous areas.

Installation must be in accordance with the recognized standards of the

appropriate authority in the country concerned.

Access to the terminal block for wiring and switches for conguration of the

controller, when carrying out any work, must only be conducted by trained

personnel.

Before carrying out any work ensure local regulations and site procedures

are followed. Appropriate standards must be followed to maintain the overall

certications.

Never attempt to open a plastic enclosure or connector or replace/ret the wire of

the sensor while power is still applied to the controller.

LeakFilm controllers must be earthed/grounded for electrical safety and to limit the

effects of radio frequency interference. Earth/ground points are provided “F.G.” or

“SHIELD” terminal of the controllers.

Ensure that all screens/instrument earth/clean earth wiring is earthed/grounded

at a single point (either at the controller or master controller - BUT NOT BOTH)

to prevent false readings or alarms that may occur due to potential earth/ground

loops.

The plastic enclosure of the controllers is a potential electrostatic charging

hazard. Avoid any conditions that could result in the controllers becoming

electrostatically charged.

Take care when handling LeakFilm sensors as they may be damaged by sharp

tools.

LeakFilm controllers should be handled with care to avoid mechanical shock and

impact.

Do not expose to temperatures, humidity and other conditions beyond the storage

and operating ranges.

LeakFilm controllers must have a suitably rated fuse.

LeakFilm controllers and sensors should be installed in a location free from dust,

direct sunlight, temperature extreme, strong magnetic eld and heavy vibration.

1. Safety

LeakFilm MC Technical Manual 3013M5005 Issue 3

MAN0966 04-15

2. Information

This manual is for use with LeakFilm Sensors and Controllers range only.

Honeywell Analytics can take no responsibility for installation and/or use of its equipment if not

done so in accordance with the appropriate issue and/or amendment of the Technical Manual.

The reader of this Operating Manual should ensure that it is appropriate in all details for the exact

equipment to be installed and/or operated. If in doubt, contact Honeywell Analytics for advice.

The following types of notices are used throughout this Operating Manual:

WARNING

Identies a hazardous or unsafe practice which could result in severe injury or

death to personnel.

Caution: Identies a hazardous or unsafe practice which could result in minor

injury to personnel, or product or property damage.

Note: Identies useful/additional information.

Every effort has been made to ensure the accuracy of this document, however,

Honeywell Analytics can assume no responsibility for any errors or omissions in this

document or their consequences.

Honeywell Analytics would greatly appreciate being informed of any errors or omissions that

may be found in the content of this document.

For information not covered in this document, or if there is a requirement to send

comments/corrections about this document, please contact Honeywell Analytics using the

contact details given on the back page.

Honeywell Analytics reserve the right to change or revise the information supplied

in this document without notice and without obligation to notify any person or

organisation of such revision or change. If information is required that does not

appear in this document, contact the local distributor/agent or Honeywell Analytics.

LeakFilm MC Technical Manual 3013M5005 Issue 3

MAN0966 04-15

3. Table of Contents

1 Safety 2

2 Information 3

3 Table of contents 4

4 Introduction 5

4.1 Package Contents 6

4.2 LeakFilm Controller 7

5 Installation 8

5.1 Mounting and Location 9

5.2 Standalone installation of LeakFilm MC 9

5.3 LeakFilm MC with Host System 11

6 Electrical connections and power on 13

6.1 Terminal connections 13

6.2 Power on (Commissioning) 16

7Conguration 17

7.1 Menu Mode 17

7.2 Alarm Mode 18

8Characteristic and specication 20

9 Ordering Information 21

10 MODBUS Register Map 22

11 Warranty statement 24

12 Installation Drawing 25

LeakFilm MC Technical Manual 3013M5005 Issue 3

MAN0966 04-15

4. Introduction

LeakFilm MC is a master controller to monitor the status of controllers connected to its

communication line. LeakFilm Pro, 5 and HC controllers can be connected to the

LeakFilm MC.

The controller features a buzzer, and 9 push buttons UP, DOWN, LEFT, RIGHT, ENTER,

MENU, RESET, ESC, SILENT for conguration. 4 LEDs indicate the status of fault, leak,

communication error and power and a 20x4 character LCD gives status indication and

conguration.

The master controller also provides 3 relays (fault, leak and communication error) for

controlling external equipment such as alarms, sirens, valves or switches.

LeakFilm MC has been designed to be mounted through 4 mounting holes, so that the user

can easily install the controller on a wall or in the interior of an electrical control panel.

Caution: LeakFilm Mini cannot be connected to LeakFilm MC because it does not

have the appropriate communication feature. LeakFilm 5 should be used instead

to connect to LeakFilm MC.

Diagram 1: LeakFilm MC Overview

20 X 4 Character LCD

Power LED: Green

Comm. Error LED: Yellow

Fault LED: Yellow

Leak LED: Red

Push Buttons

LeakFilm MC Technical Manual 3013M5005 Issue 3

MAN0966 04-15

4. Introduction

4.1 Package Contents

LeakFilm MC is supplied with pre-congured and 100% tested controller, manual CD-ROM

and package box as shown in below.

The CD-ROM should run automatically when put into a computer CD-ROM player. If the

CD-ROM does not start, click on ‘My Computer’, locate the CD-ROM and double click the le

‘start.exe’.

Diagram 2: Package Box Contents

WARNINGS

When unpacking the product, handle with care to avoid any damage to the product.

Do not throw away the box, which may be required for product storage or

transport, and keep it together with the manual.

LeakFilm MC Manual CD

LeakFilm MC Technical Manual 3013M5005 Issue 3

MAN0966 04-15

4. Introduction

4.2 LeakFilm Controller

LeakFilm MC can be used with LeakFilm Pro, 5 and HC.

Part number Product Name Description

HLFC1DRD LeakFilm Pro 1 Channel Conductive_D & Chemical Controller with Leak

Location Detection

HLFC5CRN LeakFilm 5 5 Channel Conductive Controller with Broken Sensor Detection

HLFC1HRN LeakFilm HC 1 Channel Hydrocarbon Controller with Broken Sensor Detection

Diagram 3: Applicable LeakFilm controllers

Table 1: Applicable LeakFilm controllers

LeakFilm MC Technical Manual 3013M5005 Issue 3

MAN0966 04-15

5. Installation

WARNINGS

LeakFilm controllers and sensors are designed for installation and use in ordinary

areas only. Do not install the controllers and the sensors in hazardous areas.

Installation must be in accordance with the recognized standards of the

appropriate authority in the country concerned.

Access to the terminal block for wiring and switches for conguration of the

controller, when carrying out any work, must only be conducted by trained

personnel.

Before carrying out any work ensure local regulations and site procedures

are followed. Appropriate standards must be followed to maintain the overall

certications.

Never attempt to open a plastic enclosure or connector or replace/ret the wire of

the sensor while power is still applied to the controller.

LeakFilm controllers must be earthed/grounded for electrical safety and to limit the

effects of radio frequency interference. Earth/ground points are provided “F.G.” or

“SHIELD” terminal of the controllers.

Ensure that all screens/instrument earth/clean earth wiring is earthed/grounded

at a single point (either at the controller or master controller - BUT NOT BOTH)

to prevent false readings or alarms that may occur due to potential earth/ground

loops.

The plastic enclosure of the controllers is a potential electrostatic charging

hazard. Avoid any conditions that could result in the controllers becoming

electrostatically charged.

Take care when handling LeakFilm sensors as they may be damaged by

sharp tools.

LeakFilm controllers should be handled with care to avoid mechanical shock and

impact.

Do not expose to temperatures, humidity and other conditions beyond the storage

and operating ranges.

LeakFilm controllers must have a suitably rated fuse.

LeakFilm controllers and sensors should be installed in a location free from dust,

direct sunlight, temperature extreme, strong magnetic eld and heavy vibration.

LeakFilm MC Technical Manual 3013M5005 Issue 3

MAN0966 04-15

5. Installation

5.1 Mounting and Location

LeakFilm MC has been designed to be mounted through 4 mounting holes, so that the user

can easily install the controller on a wall or in the interior of an electrical control panel easily.

The following points should be noted when locating the controllers.

• When locating the controllers, consider the possible damage caused by natural events

e.g. rain or ooding. LeakFilm MC provides only IP43, limited water proof feature.

• Consider ease of access to the controller for repair and maintenance.

• Avoid any location mentioned in the above warnings.

See the installation drawing at the end of this manual for mechanical dimensions.

5.2 Standalone installation of LeakFilm MC

Diagram 4: LeakFilm MC with LeakFilm Pro

ID: 1 ID: 2 ID: 3 ID: 200

Max. 200 units

LeakFilm MC Technical Manual 3013M5005 Issue 3

MAN0966 04-15

5. Installation

LeakFilm MC (master controller) can be connected to LeakFilm Pro, 5 and HC (slave

controllers) using RS-485 as shown in the above diagram. For LeakFilm Pro or HC

controllers, up to 200 units can be connected to the master controller while LeakFilm 5

is limited to 15 units. When the slave controllers communicate with the master controller,

each slave controller should have a unique ID. See the manual of each slave controller for

instructions on how to set the communication ID.

Caution: Each slave controller connected to LeakFilm MC should have a unique

communication ID, otherwise incorrect data can be transmitted to the master

controller.

Once the LeakFilm MC turns on, it starts to scan all IDs to check the slave controllers

connected to it. The user can determine the maximum ID number (MaxMD) of slave

controllers which is used for scanning from 1 to MaxMD. The acceptable range is 1 to 200

and the default value is 200. See “6.1 Electrical connections” for instructions on how to set

MaxMD.

When you use LeakFilm 5 together with LeakFilm Pro & HC, set the ID of LeakFilm 5

between 1 and 15 rst and then set the IDs for LeakFilm Pro and HC later to the rest of the

numbers, because LeakFilm 5 ID can be set only from 1 to 15 while LeakFilm Pro & HC can

be set from 1 to 200.

It takes around 20-25ms for the master controller to scan 1 slave controller, so it requires

at least 5 seconds (cycle time) to scan 200 slave controllers. If the cycle time is too long for

the application, the number of slave controllers connected to the master controller should

be limited. For example if the cycle time needs to be less than 1 second, a maximum of 40

slave controllers should be connected to one master controller.

Caution: Each slave controller connected to LeakFilm MC should have a unique

communication ID, otherwise incorrect data can be transmitted to the master

controller.

Caution: The number of slave controllers connected to the master controller should

be limited based on the required cycle time.

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