Honeywell ControlEdge 900 platform Technical manual

ControlEdge 900 Platform

Hardware Planning and Installation

Guide

HWDOC-X430-en-J

November 2018

ControlEdge PLC

ControlEdge UOC

DISCLAIMER

This document contains Honeywell proprietary information.

Information contained herein is to be used solely for the purpose

submitted, and no part of this document or its contents shall be

reproduced, published, or disclosed to a third party without the

express permission of Honeywell International Sàrl.

While this information is presented in good faith and believed to be

accurate, Honeywell disclaims the implied warranties of

merchantability and fitness for a purpose and makes no express

warranties except as may be stated in its written agreement with and

for its customer.

In no event is Honeywell liable to anyone for any direct, special, or

consequential damages. The information and specifications in this

document are subject to change without notice.

CONTENTS

Contents 3

Chapter 1 - About this guide 7

Chapter 2 - Overview 13

Chapter 3 - ControlEdge PLC 15

PLC I/O Network Topology 15

Hardware Configuration of CPM 22

Hardware Configuration of EPM 27

Hardware Configuration of IO 27

Device Replacement 27

Chapter 4 - ControlEdge UOC 33

UOC I/O Expansion Network Topology 34

HSR Ring to 900 I/O 34

Non-Redundant or Redundant Star to 900 I/O 36

DLR Direct Connection to 900 I/O and EIP devices 38

DLR ETAP Connection to 900 I/O and EIP Devices 39

Non-Redundant Star to 900 I/O and EIP Devices 41

Hardware configuration of UOC-CPM 43

Hardware Configuration of UOC EPM 46

Hardware configuration of I/O 46

Device Replacement 47

Chapter 5 - ControlEdge 900 Common Reference Information 53

Installation 53

Rack options 53

Rack Types 55

Rack installation 64

Power Supply 77

Environmental considerations 81

Power Status Module 82

Contents

Expansion Processor Module 82

Serial Communication Module 84

ControlEdge 900 I/O 87

Terminal block styles 100

Terminal Block-to-Field (Signal) Wiring 106

Chapter 6 - Wiring and cabling planning 149

Electrical considerations 149

Wiring and cabling distance guidelines 153

Chapter 7 - Maintenance 155

Safety considerations - PLAN AHEAD! 155

Periodic checks 157

Removal and Insertion Under Power (RIUP) 157

Replacing the power supply 158

Replacing an EPM 160

Replacing an I/O module 161

Spare parts and model numbers 164

Chapter 8 - Diagnostics and Troubleshooting 169

EPM Indicators 169

Serial Communication Module Indicators 171

I/O Indicators 172

UIO Indicators 176

Chapter 9 - Special Condition of Use and Approved Standards 179

Approval Rating 179

Special Condition of Use for Division 2/Zone 2 Hazardous Location

Installation 179

For the United States 179

For Canada 180

For ATEX 180

Approved Standards for Division 2/Zone 2 Hazardous Location 181

US Approval Standards 181

Canadian Standards 181

European Standards (Zone 2) 182

Contents

CE LVD and EMC Compliance Standards 182

UL Compliance Standards 184

Appendix A - Installing RTP 185

Overview of RTPs 186

RTP Dimension 187

Using the RTP to field wire the IOMs 188

Using an RTP to field wire the UIO 189

Using an RTP to field wiring the UAI 191

Using Dual RTPs to field wiring the 16 Point AI 196

Using an RTP to field wiring the 16 Point AC DI 199

Using an RTP to field wiring the 16 Point DC DI 202

Using Dual RTPs to field wiring the 32 Point DC DI 204

Using an RTP to field wiring the 8 Point AC DO 207

Using Dual RTPs to field wiring the 32 Point DC DO 210

Using an RTP to field wiring 4 Channel Analog Output 212

Using an RTP to field wiring the 8 Channel Analog Output 214

Using an RTP to field wiring Relay Output 217

RTP Cable wire positions, colors, and internal schematic 219

Securing the RTP to the DIN rail 228

Contents

CHAPTER

1ABOUT THIS GUIDE

Scope

This guide describes how to set up the ControlEdge 900 platform and

install UOC or PLC.

Revision history

Revision Date Description

A September

2016

Initial release of document

B November

2016

Update for PLC R130.2 Release including:

lDelete the Self-powered 3–wire transmitter for UIO AI,

and updated Self-powered 4-wire transmitter for UIO AI.

lAdd 900RTP-H1xx RTP Cable

lAdd MOXA Unmanaged Ethernet Switch EDS-308 and

EDS-316-MM-SC.

C April 2017 Update for the PLC R140 Release including:

lFive new I/O modules

lAdd new RTP and RTP Cables

lNew Terminal Blocks

lNew accessory parts

D June 2017 Update for PLC. Adding the following items:

lAdd UIO wiring limitation and hardware version

comparison

lAdd RTP dimension for installing

E September

2017

Added UOC information (for Experion R505 release)

F November Update for UOC network topologies

Revision Date Description

2017

G December

2017

Update for ControlEdge PLC R150 Release including:

lFive new I/O modules

lAdd new relay RTP

I July 2018 Update DLR topologies for UOC

J November

2018

Update for UOCOne Slot Rack added

Update for ControlEdge PLC R151 Release including:

l8 channel Analog Output

l16 Channel DC/AC Digital Input

lQuadrature Input and Pulse Output

lSerial Communication Module

lEtherNet/IP

Intended audience

This guide is primarily intended for Honeywell field personnel who do

hardware planning, installation, operation, and maintenance for the

Honeywell ControlEdge™ 900 Controller.

Related documents

The following list identifies publications that may contain information

relevant to the information in this document.

PLC Specific

Doc Name PLC document

Set

ControlEdge Builder Software Installation User’s Guide RTDOC-X285

ControlEdge Builder Software Change Notice RTDOC-X166

ControlEdge PLC and ControlEdge RTU Getting started RTDOC-X287

Chapter 1 - About this guide

Doc Name PLC document

Set

ControlEdge Builder User’s Guide RTDOC-X283

ControlEdge Builder Function and Function Block Configuration

Reference Guide

RTDOC-X286

ControlEdge Builder Protocol Configuration Reference Guide RTDOC-X288

ControlEdge PLC and ControlEdge RTU Network and Security

Planning Guide

RTDOC-XX75

ControlEdge EtherNet/IP User's Guide RTDOC-X548

UOC Specific

Doc Name Experion document set for deployments of

UOC

Control Building User's Guide EPDOC-XX19

Firmware Manager User's Guide EPDOC-X404

ControlEdge UOC Software Change

Notice

EPDOC-X166

Control Builder Parameter References

Guides

EPDOC-XX18

UOC User's Guide EPDOC-X512

Control Builder Components Theory EPDOC-XX16

Introduction to ControlEdge Technology

Item Description

ControlEdge

PLC

ControlEdge 900 controllers running the eCLR (IEC 61131-3)

execution environment with PLC software options configured with

ControlEdge Builder.

ControlEdge

RTU

ControlEdge 2020 controllers running the eCLR (IEC 61131-3)

execution environment with RTU software options configured with

ControlEdge Builder.

Chapter 1 - About this guide

Item Description

ControlEdge

UOC

ControlEdge 900 controllers running the Honeywell control execution

environment (CEE) configured with Experion Control Builder.

Special Terms

The following table describes the commonly used industry-wide and

Honeywell-specific terminology:

Terminology Description

AI Analog Input

AO Analog Output

CEE Control Execution Environment (Experion)

ControlEdge

900

A family of controller and I/O hardware which can be assembled to

create PLC or UOC systems.

ControlEdge

Builder

Software configuration tool for PLC.

Control

Builder

Experion Control Builder, configuration tool for UOC.

COTS Commercial Off the Shelf

CPM Control Processor Module (commonlyreferred to as the controller).

The ControlEdge 900 CPM, can be loaded with PLC firmware to

become the PLC or with UOC-CPM firmware to become the UOC-

CPM.

DCS Distributed Control System

DI Digital Input

DLR Device Level Ring

DO Digital Output

EPM Expansion Processor Module (used to connect multiple I/O racks to

the Control Processor Module)

Expansion

I/O rack

I/O rack with EPM installed

Ethernet/IP EtherNet/IP™ is a trademark protocol owned by ODVA.

Chapter 1 - About this guide

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