Honeywell Enraf User manual

Honeywell Enraf

SVP Controller Operation Manual

FOR ALL PROVERS EQUIPPED WITH

SVP CONTROLLER

HONEYWELL ENRAF

SVP CONTROLLER OPERATION MANUAL

FOR ALL PROVERS EQUIPPED WITH

SVP CONTROLLER

3rd Edition

Released March 2016

Part No.: 44200004 - Revision 2 SVP Controller Operation Manual iii

Table of Contents

The Honeywell Enraf Prover series..................................ix

Installation Procedure ........................................... xv

CHAPTER 1 Installation ....................................................1-1

1.1 Electrical Connection ...........................................1-1

1.1.1 Field wiring...............................................1-1

1.1.2 Breaker..................................................1-1

1.1.3 Enclosures ...............................................1-1

1.1.3.1 Customer Connection Box.................................1-2

1.1.3.2 Power Box .............................................1-3

1.1.3.3 SVP Controller Box.......................................1-3

CHAPTER 2 Controller Information ..........................................2-1

2.1 Initial Power up ................................................2-1

2.2 Navigating the SVP Controller Menus Using the LAD ..................2-1

2.2.1 Text Conventions ..........................................2-1

2.2.2 General..................................................2-2

2.2.3 Commissioning ...........................................2-2

2.3 Menus and Navigation ..........................................2-3

2.3.1 General..................................................2-3

2.3.1.1 Key beneﬁts ............................................2-3

2.3.2 Main Menu ...............................................2-3

2.3.3 Screen Input Fields ........................................2-4

2.3.3.1 Text Input Screen ........................................2-4

2.3.3.2 Numeric Input Screen.....................................2-4

2.3.3.3 Enumeration Input Screen .................................2-5

2.3.3.4 Status Bar ..............................................2-5

2.3.4 Menu Structure ...........................................2-5

2.3.5 Device Locking Menu ......................................2-7

2.3.6 Conﬁguration ............................................2-9

2.3.6.1 Using the Conﬁguration Menu ..............................2-9

2.3.6.2 Device ................................................2-11

2.3.6.2.1 Identiﬁcation .........................................2-11

2.3.6.2.2 Units ................................................2-11

2.3.6.2.3 Display ..............................................2-11

Table of Contents

iv SVP Controller Operation Manual Part No.: 44200004 - Revision 2

2.3.6.2.4 Time ................................................2-12

2.3.6.2.5 Motor ...............................................2-12

2.3.6.2.6 Sensor Pair ..........................................2-12

2.3.6.3 I/O Settings ............................................2-13

2.3.6.3.1 Alarm Relay Output ....................................2-13

2.3.6.4 Alarms ................................................2-13

2.3.7 Prover Calibration ........................................2-14

2.3.8 System Information .......................................2-14

2.3.9 Logs ..................................................2-16

2.3.9.1 Transaction Logs .......................................2-16

2.3.9.1.1 Transaction information ................................2-17

2.3.9.2 Calibration Logs ........................................2-17

2.3.9.3 Alarm Logs ............................................2-17

2.3.10 Diagnostics ............................................2-18

2.3.11 Transfer ...............................................2-20

2.3.12 LAD Settings ...........................................2-21

CHAPTER 3 Operations ....................................................3-1

3.1 Operating Instructions ..........................................3-1

3.2 Meter Calibration...............................................3-1

3.3 Prover Test....................................................3-2

3.4 Prover Calibration ..............................................3-3

CHAPTER 4 Calibration ....................................................4-1

4.1 General ......................................................4-1

4.2 Static Leak Detection ...........................................4-1

4.3 Volume Water Draw.............................................4-4

4.4 Gravimetric Water Draw ........................................4-12

4.5 Calculations..................................................4-19

CHAPTER 5 Troubleshooting................................................5-1

5.1 Run Prover Test ................................................5-1

5.2 Error Messages ................................................5-1

5.2.1 Sensor out of sequence ....................................5-1

5.2.2 Motor time out ...........................................5-1

5.2.3 Sensor stuck .............................................5-2

5.2.4 Service due ..............................................5-2

5.3 Diagnostics ...................................................5-2

5.3.1 Dashboard ..............................................5-2

Part No.: 44200004 - Revision 2 SVP Controller Operation Manual v

Table of Contents

5.3.2 System Health ............................................5-3

5.3.3 Active Alarms.............................................5-3

5.4 Troubleshooting Chart .......................................5-3

CHAPTER 6 Electrical Schematics & Drawings .................................6-1

6.1 Schematics for prover wiring .....................................6-1

6.2 Connections to Flow Computers ..................................6-4

6.2.1 Omni ...................................................6-4

6.2.2 Condat CIU ..............................................6-5

6.2.3 Daniels .................................................6-6

6.2.4 Dynamic ................................................6-7

6.3 After Sales Support .............................................6-7

6.4 Frequently asked questions.......................................6-9

LIST OF FIGURES

Figure 1-1: Electrical Enclosures............................................1-2

Figure 1-2: Customer Connection Box ......................................1-2

Figure 1-3: Power Box ....................................................1-3

Figure 1-4: SVP Controller Box with LAD .....................................1-3

Figure 2-1: The Local Access Device (LAD) and its system overview...............2-2

Figure 2-2: Main Menu....................................................2-3

Figure 2-3: Text Input Screen ..............................................2-4

Figure 2-4: Numeric Input Screen ..........................................2-4

Figure 2-5: Enumeration Input Screen .......................................2-5

Figure 2-6: Status Bar ....................................................2-5

Figure 2-7: Menu Structure ................................................2-6

Figure 2-8: Device Locking Menu ...........................................2-7

Figure 2-9: Password Input Screen..........................................2-7

Figure 2-10: Conﬁguration Menu.............................................2-9

Figure 2-11: Conﬁguration Menu Tree........................................2-10

Figure 2-12: Prover Calibration .............................................2-14

Figure 2-13: System Information ............................................2-14

Figure 2-14: System Information Menu Tree...................................2-15

Figure 2-15: Logs ........................................................2-16

Figure 2-16: Logs Menu Tree...............................................2-16

Figure 2-17: Diagnostics ..................................................2-18

Figure 2-18: Diagnostics Menu Tree .........................................2-19

Figure 2-19: Transfer .....................................................2-20

Table of Contents

vi SVP Controller Operation Manual Part No.: 44200004 - Revision 2

Figure 2-20: Transfer Menu Tree ............................................2-20

Figure 2-21: LAD Settings .................................................2-21

Figure 2-22: LAD Settings Menu Tree ........................................2-21

Figure 4-1: Static Leak Detection Set-up .....................................4-3

Figure 4-2: Gauge with HI & LOW markings ...................................4-3

Figure 4-3: Differential pressure creator inserted in drive end plate. ...............4-3

Figure 4-4: Static Leak Detection set-up overview .............................4-3

Figure 4-5: Recommendation for seal change .................................4-4

Figure 4-6: Water Draw Kit ................................................4-5

Figure 4-7: Water Draw Plumbing Diagram ..................................4-10

Figure 6-1: Wiring Diagram 1 Phase .........................................6-1

Figure 6-2: Wiring Diagram Dc .............................................6-2

Figure 6-3: Wiring Diagram 3 Phase .........................................6-3

LIST OF TABLES

Table 1: Volumetric Water Draw Data Sheet ...............................4-11

Table 2: Gravimetric Water Draw Data Sheet ..............................4-18

Table 3: Honeywell Enraf Troubleshooting Chart.............................5-3

Table 4: Frequently Asked Questions. .....................................6-9

Part No.: 44200004 - Revision 2 SVP Controller Operation Manual vii

THE HONEYWELL ENRAF PROVER SERIES

Safety instructions for installation, commissioning, operation

and maintenance

Preface

The Honeywell Enraf (HE) SVP (Small Volume Prover) is a high precision

instrument for veriﬁcation of calibration of ﬂow metering equipment. The

SVP Controller and the Fusion4 Local Access Device (LAD) form the

control aspects of the SVP. The LAD is a hand held controller used to

interface to the SVP Controller allowing tasks such as the adjustment of

parameters, resetting of alarms and calibration. The LAD facilitates two way

data communications between the SVP Controller and the LAD, allowing

the rapid transfer of transaction data, conﬁguration ﬁles and calibration

records and even upgrading of ﬁrmware in the ﬁeld. The following warnings

apply to all components of the SVP.

Warning

Only use the instrument for its intended purpose.

EC declaration of conformity

Refer to the EC declaration of conformity and ATEX certiﬁcate(s), shipped

with the instrument.

Installation

The mechanical and electrical installation shall only be carried out by

trained personnel with knowledge of the requirements for installation of

explosion proof equipment in (potentially) explosive atmospheres.

The entire installation procedure shall be carried out in accordance with

national, local and company regulations. The entire electrical installation

shall be carried out in accordance with the International Standard

EN 60079-14 for electrical equipment to be installed in (potentially)

explosive atmospheres.

No speciﬁc installation requirements apply to the LAD; the device is

factory ready for connection to Fusion4 parent devices (for example the

SVP Controller).

The Honeywell Enraf Prover Series

viii SVP Controller Operation Manual Part No.: 44200004 - Revision 2

Warning – Risk of Explosion

Do not open any of the electronics enclosures when an explosive

atmosphere may be present.

Warning – Risk of Explosion

Explosion proof (Ex d) compound cable glands or conduit sealed directly at

all cable entries must be used.

Which type depends on local & national requirements and legislation. For

the SVP Controller these glands and seals are installed at the factory.

Warning – Risk of Explosion

Unused cable entries must be sealed with an approved metric or NPT

threaded stopping (“Stopper”) plugs. Take care to select whichever is

appropriate and contact Honeywell Enraf in case of doubt. Improper

installation of cable glands, conduit or stopping plugs will invalidate the

Ex approval.

Warning – Risk of Explosion

Intrinsically safe connections to the SVP are factory wired. No unauthorized

changes are allowed as these would invalidate the approval.

The LAD and the SVP Controller are intrinsically safe devices and as

such may only be connected to devices with compatible intrinsically safe

parameters. Intrinsically safe cabling may only be connected to the outside

5 pin socket of the SVP Controller. Connection of non-intrinsically safe

signals will invalidate the approval. The electrical data of the intrinsically

safe circuits is to be taken from the ATEX/IECEx certiﬁcates (numbers see

below) which are shipped with the instruments.

Warning – Risk of Explosion

In order to withstand the explosion pressure the bolts of the SVP Controller

lid must be fastened hand-tight (approximately 13.5 to 17.6 Nm [10 to 13

Lbf-Ft]) but don’t overtighten so as not to damage the threads.

Warning – Risk of Explosion

For ensuring intrinsic safety, ground connection of one of the internal

boards to the enclosure and the box to the local grounding system is

crucial. The former is done at the factory but the local grounding is required

to ensure compliant installation.

The Honeywell Enraf Prover Series

Part No.: 44200004 - Revision 2 SVP Controller Operation Manual ix

Warning

For information on the dimensions of the ﬂameproof joints, contact

Honeywell Enraf.

Warning – Risk of injury

Honeywell Enraf recommends mains power to be shut off, including

lockout-tagout at that mains switch to ensure safety during maintenance

and related work being performed on the inside of the drive end cover.

Warning – Risk of injury

Ensure that the motor drive end and downstream shaft covers are always

in place before operating the device, to guard against human injury.

Warning – Risk of injury

Pressurize system slowly to avoid a hydraulic shock which could result in

damage to prover, personnel, and/or piping systems.

Warning – Risk of injury

Ensure that the unit is fully depressurized and drained prior to disassembly

or service.

Commissioning

The commissioning of the instrument shall be conducted by qualiﬁed

engineers, trained by Honeywell Enraf and with knowledge of the

(local and national) requirements for electrical equipment in (potentially)

explosive atmospheres.

Operation

After commissioning the Honeywell Enraf SVP and its associated

SVP Controller can be used for its intended purpose. After connecting

to the SVP Controller the LAD can be used for its intended purpose. The

memory card can be removed and inserted also in hazardous areas but be

aware that the device is then no longer suitably protected against ingress

of water.

Maintenance and troubleshooting

In the unlikely event of malfunction, only a qualiﬁed service engineer, trained

by Honeywell Enraf and with knowledge of safety regulations for working in

(potentially) explosive atmospheres is allowed to repair the instrument.

The Honeywell Enraf Prover Series

x SVP Controller Operation Manual Part No.: 44200004 - Revision 2

Additional information

If you require additional information, contact Honeywell Enraf or

its representative.

Approvals :

Refer to the EC declaration of conformity and ATEX certiﬁcate(s), shipped

with the instrument (as it may vary per conﬁguration)

CE Directives and approvals:

CE Directive Certiﬁcate number

94/9/EC ATEX electrical LCIE 05 ATEX 6068X

94/9/EC ATEX mechanical Honeywell Enraf declared

2006/42/EC Machinery Directive Honeywell Enraf declared

97/23/EC Pressure Equipment Directive 60330-2009-CE-HOU-DNV

Environmental conditions:

Ambient pressure : atmospheric

Relative humidity : 5 – 95 %

Ingress Protection : IP56

(IP rating)

Ambient temperature : ATEX Approval

Standard Temperature: -20°C to +40°C

(-4°F to +104°F)

Extended Temperature Options: As broad as

-40°C to +40°C (-40°F to +104°F) or -20°C to

+60°C (-4°F to +140°F)

CSA Approval

Standard Temperature: -20°C to +40°C

(-4°F to +104°F)

Extended Temperature Options: As broad

as -40°C to +40°C (-40°F to +104°F)

IECEx Approval

Standard Temperature: -20°C to +40°C

(-4°F to +104°F)

Extended Temperature Options: As broad as

-40°C to +40°C (-40°F to +104°F) or -20°C to

+60°C (-4°F to +140°F)

Special Approvals : up to 60°C (140°F)

Table of contents

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