Honeywell Braukmann D06G User manual

PRODUCT DATA

® U.S. Registered Trademark

D06G

Pressure Regulating Valve

APPLICATION

The Honeywell Braukmann D06G Valve is a high quality

pressure regulating valve that maintains a constant outlet

pressure over a wide range of inlet supply pressures. It is

ideally suited for potable water and irrigation applications

requiring accurate regulation.

The wide outlet pressure range, high inlet pressure, and

compact design allow flexibility in installation and application.

FEATURES

•Noncorroding unitized cartridge contains all working

parts and is easily replaceable.

•Outlet pressure range from 15 to 130 psi in all models,

inlet rating 400 psi.

•Includes built-in strainer and thermal bypass.

•Narrow design to accommodate restricted installation

requirements.

•Balanced seat construction provides superior

pressure regulation.

•Inlet and outlet are internally threaded NPT, and

externally threaded for use with union assemblies.

•Gauge taps provided on all models.

Contents

Application........................................................................... 1

Features .............................................................................. 1

Specifications ...................................................................... 2

Ordering Information ........................................................... 2

Installation ........................................................................... 3

Maintenance and Repair ..................................................... 4

Operation ............................................................................ 6

Troubleshooting .................................................................. 6

D06G Parts and Accessories .............................................. 7

62-3051

D06G PRESSURE REGULATING VALVE

62-3051 2

ORDERING INFORMATION

When purchasing replacement and modernization products from your manufacturing representative, specify the complete

ordering number.

If you have additional questions, need further information, or would like to comment on our products or services, please contact:

1. Honeywell Sparco/Braukmann

Customer Service

65 Access Road

Warwick, Rhode Island

www.honeywell.ca/braukmann

www.sparco-inc.com

In Canada—Contact your nearest Honeywell Home and Building Control Sales Office.

SPECIFICATIONS

Model:

D06G Pressure Regulating Valve.

Construction Materials:

Body: Bronze.

Internal Parts: Stainless steel, NBR, and engineered plastics.

Regulator Mechanism: Fabric reinforced diaphragm.

Thermal Bypass Relief:

Integral thermal bypass relief mechanism on all models.

Seat Design:

Balanced single seat.

Inlet Pressure (Maximum):

400 psi.

Reduced Pressure Range:

15 to 130 psi (all models).

Outlet Pressure:

Factory set at 60 psi.

Differential:

14 psi minimum (for optimum regulation).

Reduced Ratio:

10:1 maximum.

Temperature (Maximum):

180°F (82°C).

Ambient Temperature Range:

33°F to 140°F (1°C to 60°C).

Pipe Sizes Available:

1-1/2 and 2 in.

Connections:

All models have internal NPT on inlet and outlet and

external union connection on inlet and outlet.

One union kit is supplied.

Strainer Screen Size:

0.040 in. (1.0 mm), equivalent to 18 mesh.

Gauge Taps:

1/4 in. NPT (two, one on each side of body).

Weight (With One Union):

1-1/2 in. is 7.7 lb (3.5 kg).

2 in. is 8.5 lb (3.9 kg).

Approvals:

ASSE 1003.

City of LA.

CSA.

IAPMO.

Dimensions:

See Fig. 1.

Fig. 1. D06G installation dimensions in in. (mm).

3.82

(97)

DIMENSIONS IN IN. (MM)

HhI

L1 L2 L1 L2

THREADED SWEAT

SIZE

1-1/2

M11203

11-13/16

(299)

(126)

6-3/8

(163) 7-13/16

(198)

9-3/16

(234)

7-7/8

(201)

9-3/8

(239)

11-13/16

(299)

(126)

6-3/8

(163) 7-7/8

(200)

9-5/16

(237)

8-5/16

(211)

10-3/16

(259)

D06G PRESSURE REGULATING VALVE

62-3051

Water Capacities (See Table 1)

The suitability of a given regulator size is dependent on the

pressure requirements of each installation. To determine the

pressure regulator valve size required for a specific

installation, calculate the following:

Pressure differential between inlet and outlet pressure

in pounds per square inch (psi).

Capacity in gallons per minute (gpm), and

Allowable reduced pressure falloff in psi.

Given these variables, use Table 1 to determine the proper

size pressure regulator valve for your application.

Example: An installation has 135 psi inlet pressure, 60 psi

outlet pressure (75 psi pressure differential). If

30 gpm capacity is required with only 10 psi

falloff allowable, a 1-1/2 in. D06G is required.

This pressure regulator valve allows a flow

capacity up to 46 gpm with a 10 psi falloff at a

no flow pressure differential of 75 psi.

Table 1.Water Capacities.

INSTALLATION

When Installing this Product…

1. Read these instructions carefully. Failure to follow them

could damage the product or cause a hazardous

condition.

2. Check the ratings given in these instructions and on the

product to make sure the product is suitable for your

application.

3. Installer must be a trained, experienced service

technician.

4. After installation is complete, check out the product as

provided in these instructions.

Procedure

Flush the system clear of sediment and debris.

Close the supply valve and downstream isolating valve

(if existing).

Install the D06G with the arrow pointing in the direction

of water flow (any mounting orientation is acceptable).

The D06G can be installed directly onto a pipe using

the female NPT threads on each end or by using single

or double unions, if required. (One union is provided.)

CAUTION

Heat from soldering can damage internal parts.

Always remove tailpiece or solder adapter prior

to soldering.

Open the supply valve slowly and open the

downstream valve, if provided.

Check for leaks at connections and correct, if necessary.

Adjusting Outlet Pressure (See Fig. 2)

The D06G is factory set at 60 psi (no flow). Follow this

procedure if adjustment is required:

Close the supply shutoff and open a downstream faucet

to relieve pressure in the line. Remove the gauge plug

and install a pressure gauge. Close the downstream

faucet and open the supply valve.

Loosen the locking screw one turn counterclockwise.

Do not remove the locking screw.

Turn the adjusting knob clockwise to increase pressure

and counterclockwise to decrease pressure. When

decreasing pressure, a slight downstream flow is

necessary to relieve pressure. Turn the knob until the

pressure gauge indicates the desired pressure (no flow

set pressure).

Tighten the locking screw.

Pressure Differential Between Inlet and Outlet (psi)—No Flow

25 50 75 100

Size

(in.)

Reduced

Pressure Fall

off (psi)

Flow

Capacity

(US gpm) Velocity

(ft/sec)

Flow

Capacity

(US gpm) Velocity

(ft/sec)

Flow

Capacity

(US gpm) Velocity

(ft/sec)

Flow

Capacity

(US gpm) Velocity

(ft/sec)

1-1/2 6 13 2.0 15 2.4 17 2.7 21 3.3

10 36 5.7 43 6.8 46 7.2 54 8.5

15 65 10.2 76 12.0 84 13.2 96 15.1

20 88 13.9 102 16.1 114 18.0 132 20.8

26151.4 18 1.7 22 2.1 27 2.6

10 41 3.9 49 4.7 57 5.4 66 6.3

15 75 7.2 88 8.4 101 9.7 114 10.9

20 104 9.9 124 11.9 141 13.5 163 15.6

D06G PRESSURE REGULATING VALVE

62-3051 4

Fig. 2. Adjusting outlet pressure.

MAINTENANCE AND REPAIR

Replacing D06G Cartridge

The working parts of the D06G Valve, including diaphragm,

valve seat, strainer, and disk, are all contained in a

replaceable cartridge. To replace the cartridge:

Close the supply valve and relieve the downstream

pressure.

Relieve pressure on the spring by loosening the locking

screw (do not remove) and turning the adjusting knob

counterclockwise until no resistance is felt.

Remove the bonnet (Fig. 3) by using the MT06A1009

or MT06A1017 Service Tool and turning

counterclockwise. Remove the spring and protection

washer (Fig. 4).

Remove the cartridge using two screwdrivers as levers

(Fig. 4). Remove the cartridge O-ring.

Remove the strainer cup (Fig. 5) using the MT06A1009

or MT06A1017 Service Tool.

Remove the strainer and strainer support. Remove the

U-seal.

Clean the inside of the valve and all the components.

NOTE: Replace the U seal (provided in the repair kit)

for a complete cartridge repair.

Replace the U-seal by placing the U-seal on the

strainer support and pushing the assembly into place.

The U-seal open end must face the strainer support

(Fig. 7). Replace the strainer onto the strainer support.

Assemble the strainer cup O-ring onto the strainer cup

and insert the assembly into the body of the valve.Tighten

securely using the service tool. Do not over torque.

쐅Replace the new cartridge ensuring the O-ring is in place.

쐈Replace the protection washer with the lip up (away

from the valve body). See Fig. 6.

쐉Replace the spring and bonnet. Tighten the bonnet

using the service tool. Do not over torque.

씈Adjust the outlet pressure following the procedure in

Adjusting the Outlet Pressure section.

Fig. 3. Removing bonnet.

Fig. 4. Removing cartridge.

M12075

LOOSEN LOCKING SCREW

ONE TURN, BUT DO NOT

REMOVE SCREW OR

ADJUSTING KNOB.

INCREASE

DECREASE

TURN ADJUSTING

KNOB TO INCREASE

OR DECREASE

PRESSURE UNTIL

GAUGE INDICATES

DESIRED

PRESSURE.

TIGHTEN LOCKING

SCREW.

MAXIMUM INLET PRESSURE IS 400 PSI. OUTLET

PRESSURE RANGE IS 15 TO 130 PSI.

M11214

REMOVE BONNET USING

MT06A SERVICE TOOL

(ORDERED SEPARATELY) TO

TURN COUNTERCLOCKWISE.

M11212

REMOVE CARTRIDGE USING

TWO SCREWDRIVERS

AS LEVERS.

REMOVE SPRING

AND PROTECTION

WASHER.

D06G PRESSURE REGULATING VALVE

62-3051

Fig. 5. Removing strainer cup.

Fig. 6. Replacing protection washer.

Fig. 7. Internal parts.

Cleaning Strainer Screen

To clean the strainer screen:

Close the supply valve and relieve the downstream

pressure.

Remove the strainer cup (Fig. 5) using the MT06A1009

or MT06A1017 Service Tool.

Remove the strainer and the strainer support. Do not

remove the U-seal.

Clean the strainer cup and the strainer.

Replace the strainer on the strainer support. Insert the

assembly into the valve.

Assemble the strainer cup O-ring onto the strainer cup

and insert the assembly into the body of the valve.Tighten

securely using the service tool. Do not over torque.

M11215

REMOVE STRAINER CUP USING

MT06A SERVICE TOOL.

BONNET

ASSEMBLY

SPRING

PROTECTION WASHER

CARTRIDGE

CARTRIDGE O-RING

UNION

NUT

TAILPIECE

GASKET

U-SEAL

STRAINER SUPPORT

STRAINER

CUP O-RING

STRAINER CUP

M12074

D06G PRESSURE REGULATING VALVE

62-3051 6

OPERATION

The Honeywell Braukmann D06G Valve is a balanced, direct

acting pressure-regulating valve. It provides constant

downstream pressure regardless of varying inlet pressures

and downstream flow demands.

The spring force holds the valve in the open position until

downstream pressure, sensed by a port, is sufficient to press

on the underside of the diaphragm and close the valve. As

downstream pressure drops due to demand, the force on the

diaphragm is reduced and the valve opens. Adjustment is

made by manually turning the adjustment knob clockwise to

increase the spring force and require a higher downstream

pressure to close the valve. Similarly, reducing the spring

force lowers the outlet set pressure.

When the outlet pressure is set, the D06G automatically

regulates to maintain the downstream pressure.

TROUBLESHOOTING

Table 2 is a troubleshooting guide for the D06G Pressure Regulating Valves.

Table 2.Troubleshooting D06G Pressure Regulating Valves.

Problem Probable Cause Solution

Will not hold pressure or pressure

gradually rises. a) Thermal expansion.

b) Debris on valve seat.

c) Damaged valve seat.

a) Install a thermal expansion tank to

limit pressure rise.

b) Clean valve.

c) Replace cartridge.

Frozen. a) Valve exposed to freezing

temperatures below 32°F (0 °C). a) Inspect and replace any damaged

components. Move valve to a location

that remains above freezing.

Pressure gauge measures a lower

pressure under flow conditions than

set pressure at no flow.

a) This is normal and characteristic of

direct-acting pressure-reducing valves. a) No action.

Low capacity, low outlet pressure. a) Screen blocked with debris.

b) Valve undersized. a) Clean screen.

b) Check capacity versus requirements

and increase valve size.

D06G PRESSURE REGULATING VALVE

62-3051

D06G PARTS AND ACCESSORIES

Order Number Description

Replacement Parts

272858 Union Gasket, fits all D06 and DS06,

1-1/2 in., 10 per bag.

272859 Union Gasket, fits all D06 and DS06, 2 in.,

10 per bag.

K06B1030 Strainer Kit for D06G and DS06G, 1-1/2 in.

and 2 in., includes strainer, strainer

support, and strainer cup O-ring.

K06D1044 Cartridge Kit for all D06 and DS06, 1-1/2 in.

and 2 in., includes cartridge, cartridge

O-ring, strainer cup O-ring, U-seal, and

protection washer.

272852 Strainer Cup for D06G and DS06G,

1-1/2 in. and 2 in., includes plastic strainer

cup and strainer cup O-ring.

272860 Bonnet kit for D06G, 1-1/2 in. and 2 in.,

includes preassembled bonnet, protection

washer, and spring.

272862 Bonnet kit for DS06G, 1-1/2 and 2 in. ,

includes preassembled bonnet, protection

washer, and spring.

Union Kits

K06U1037 Union Kit NPT, 1-1/2 in., includes female NPT

threaded tailpiece, union nut, and gasket, and

fits all 1-1/2 in. D06 and DS06 Valves.

K06U5034 Union Kit Sweat, 1-1/2 in., includes sweat

tailpiece, union nut, and gasket, and fits all

1-1/2 in. D06 and DS06 Valves.

K06U1045 Union Kit NPT, 2 in., includes female NPT

threaded tailpiece, union nut, and gasket,

and fits all 2 in. D06 and DS06 Valves.

K06U5042 Union Kit Sweat, 2 in., includes sweat

tailpiece, union nut, and gasket, and fits all

2 in. D06 and DS06 Valves.

Service Tools

MT06A1009 Service Tool for bonnet and strainer cup,

fits all 1-1/2 in. and 2 in. D06G and DS06G

Valves. (Also fits D06U 1-1/2 in. Valves.)

MT06A1017 Service Tool for bonnet and strainer cup,

fits all 1-1/2 in. and 2 in. D06G and DS06G

Valves. (Also fits D06U 2 in. Valves.)

Pressure Gauges

M39A1032 Pressure Gauge with bottom inlet, 0 to

160 psi.

M39A1056 Pressure Gauge with back inlet, 0 to 160 psi

(recommended for use with DO6G and

DSO6G).

MT194A1006 Pressure Gauge and recording gauge, with

hose bib connection, 0 to 300 psi.

Order Number Description

D06G PRESSURE REGULATING VALVE

62-3051 8

Home and Building Control

Honeywell Limited-Honeywell Limitée

155 Gordon Baker Road

North York, Ontario

M2H 2C9

Helping You Control Your World®

62-3051 G.H. 11-96 Printed in U.S.A.

Home and Building Control

Honeywell Inc.

Honeywell Plaza

P.O. Box 524

Minneapolis MN 55408-0524

www.honeywell.ca/braukmann

www.sparco-inc.com

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