Honeywell SV2 Series User manual

V2F, V2V Models

SV2 Series Safety Shut-off Valves

INSTALLATION INSTRUCTIONS ADDENDUM

32-A00018M-03

1INTRODUCTION

CYBER SECURITY NOTICE

SV2 Series products contain electronics and software. Care

should be taken by the installer / facility management

to guard against unauthorized access to the valve and to

the programming interface for parameter modiﬁcation (if

applicable).

Unauthorized access to change the valve wiring interface,

replace parts, change device hardware or software should not

be permitted. Failure to do so may pose a safety risk.

A tamper evident label has been placed inside the valve

electrical enclosure to indicate if access has occurred. The

label resides between the valve main electronics assembly

and the electrical enclosure which houses it.

NOTE: The valve main electronics assembly is ﬁeld

replaceable and as such, this seal must be broken in

order to replace it.

2Installation and Mounting

When Installing This Product…

1. Read these instructions and the appropriate product

literature carefully. Failure to follow them could damage the

product or cause a hazardous condition.

2. Installer must be a trained, experienced combustion

service technician.

3. Check the ratings given in the instructions and on the

product to make sure the product is suitable for your

application. Do not exceed the valve ratings.

4. Disconnect the power supply before beginning

installation to prevent electrical shock and equipment

damage.

5. All wiring must comply with the National Electric

Code (NEC) and any applicable local electrical codes,

ordinances and regulations.

6. After installation is complete, carry out a thorough

checkout of product operation as laid out in this

document.

WARNING

Explosion Hazard and Electrical Shock Hazard.

Can cause explosion, serious injury or death.

• Turn off gas supply before starting installation.

• Disconnect power supplies before beginning installation.

• More than one disconnect can be involved

IMPORTANT

•The valve must be installed so that the arrow on the valve

points in the direction of the gas ﬂow (gas pressure helps to

close the valve).

•Make sure the O-ring seals (provided) are properly

positioned and seated at the inlet and outlet ﬂange

connections.

•Do not remove the dust seal over the valve inlet and outlet

until ready to connect piping.

SV2 Series Safety Shut-off Valves

32A00018M03 2

WARNING

Explosion Hazard and Electrical Shock Hazard.

Can cause explosion, serious injury or death.

• Do not take valve apart.

• Do not use tools to operate valve.

• Do not use valve if it has been ﬂooded.

• Call serviceman if valve does not work properly.

IMPORTANT

•Disassembly of the valve in the ﬁeld may cause permanent

damage to the valve and void the factory warranty.

•Fasteners containing lacquer paint indicate non-ﬁeld

accessible areas.

•Accessory modules may be removed or replaced as

necessary in the ﬁeld.

CAUTION

If valve has been dropped, do not use it.

• Dropping the valve may cause permanent damage to the

valve.

• Replace entire valve and associated modules before use.

CAUTION

The SV2 Series valve should be used with clean gas free of

particles bigger than 50 micrometers.

To ensure this requirement is met, an external ﬁlter element,

such as the Honeywell Kromschroeder GFK or similar, can

be added to the gas supply line.

M28663

Fig. 12. Valve mounting position.

NOTICE

DO NOT attempt to change valve electronics side

orientation without consulting the valve user manual.

• Reference document 32-00029 for detailed

instructions on this procedure.

Premix Pulse Lines

5-1/16 (128)

VALVE (DIS-)ASSEMBLY SCREWS

(3X)

PORT C

P AIR

PORT B

P CC

PORT A

P GAS

M36228

Fig. 15. FARMOD pulse line connections/mounting

IMPORTANT

–The Fuel/Air Ratio Module operates properly only if the

pulse line ﬁttings are properly tightened and the ﬂow

through the pulse lines is un-obstructed.

•Proper measures shall be taken to ensure the pulse

lines are not twisted or kinked during connection and

that they can’t be unintentionally kinked after the

installation has been taken into operation.

•Protect pulse lines against damage and keep the lines

free from any contact to potential vibrating surfaces

–In all cases, avoid creating a siphon-like shape.

–A wide variety of pulse line slopes and shapes may be

needed to ﬁt into a particular appliance; best engineering

practice would be ‘1/2 bubble’ on a level (¼ inch of drop

per 1 foot of run or 6mm drop per 0.31m of run). However,

practical limitations may require some deviation from it.

Please consult Honeywell Thermal Solutions with your

particular geometrical arrangement if at doubt.

DO NOT USE.

Fig. 16. V2MU mixing unit pulse line connections.

IMPORTANT (Refer to Fig. 16)

–To avoid condensate from back draft entering any pulse

line of the Fuel/Air Ratio Module, downwards pointing

pressure tabs on the V2MU mixing unit or any other

device shall not be used.

SV2 Series Safety Shut-off Valves

332A00018M03

–Partial blockage of the air intake of the V2MU mixing unit

can potentially inﬂuence the air pressure signal to the

valve.

•Proper measures shall be taken to avoid a partial air

intake blockage of the V2MU mixing unit. Inspection

of the V2MU air intake shall be part of the annual

maintenance of the appliance.

Premix Air Pre-Filter

IMPORTANT

–The ﬁlter should be mounted as close to the valve

FARMOD as possible.

–Replacement of the ﬁlter shall be included in the annual

appliance maintenance procedures.

Fig. 17. Premix installation with valve, mixing unit, pre-ﬁlter, heat exchanger and

FARMOD insulation.

Premix Outdoor Air Installations

WARNING

Direct water ingress (e.g. from mist, rain or pressure wash)

into the pulse lines should be avoided or prevented

IMPORTANT:

–When the valve is installed in an area with a temperature

continuously lower than the combustion air intake

temperature, a risk of condensate formation in the air

pulse line is present, which can affect the fuel/air ratio

control, depending on the appliance and permanently

damage the FARMOD and the system.

–In this case it is strongly recommended to install the

Honeywell SV2 Series HEATEXCHANGER-000 kit for a

complete condensation/dehumidiﬁcation solution to

avoid permanent damage to the FARMOD and the system.

–When using the Honeywell HEATEXCHANGER-000 kit,

the valve + FARMOD may be installed above or below the

mixing unit + Heat Exchanger, but above is preferred.

–If the potential for condensation exists and the full

Honeywell dehumidiﬁcation system is not used,

Honeywell cannot provide any guidance regarding the

valve/FARMOD position versus the mixing unit as this

conﬁguration has not been designed or tested.

–To prevent condensation formation due to back draft, it is

recommended to purge the application after each burner

operation.

–If there is never a risk of condensation, meaning the

ambient room temperature is above the combustion air

dew point at all times, the complete dehumidiﬁcation

system is not needed. In this case the valve + FARMOD

can be mounted above or below the mixing unit.

Premix Start-Up

IMPORTANT:

–The FARMOD (Fuel/Air Ratio Module) is standard

equipped with a heating device. The heater will be

powered whenever the valve electronics are powered. The

FARMOD will feel warm after 1 hour of being powered.

This is normal.

–As part of the appliance adjustments during

commissioning, the site-speciﬁc calibration of the

SV2 Series valve/appliance should be performed when

the valve/appliance has reached a typical operating

temperature for its installation/application in order to

minimize the impact of component temperature changes

on the fuel/air ratio.

SV2 Series Safety Shut-off Valves

32A00018M03 4

C6097 Pressure Switch Placement and

Connection

Fig. 19. C6097

WARNING

Explosion Hazard.

Can cause explosion, serious injury or death.

•The M4x25 screws (bag assembly 32305434-

001) shipped with the SV2 valve MUST be used to

secure the ﬂange mount C6097 to the valve body

•DO NOT use the 8-32 screws provided with the

ﬂange mount C6097 pressure switch

•Failure to follow this advice can result in gas

leakage and explosion

C6097 Installation on SV2 Series Valve

WARNING

Explosion Hazard and Electrical Shock Hazard.

Can cause explosion, serious injury or death.

• Turn off gas supply before starting installation.

• Disconnect power supplies before beginning installation.

• More than one disconnect can be involved

3WIRING

A. Wiring and Conduit Recommendations

WARNING

Explosion Hazard and Electrical Shock Hazard.

Can cause explosion, serious injury or death.

• Disconnect the power supply making wiring connections

to prevent electrical shock and equipment damage.

• More than one power supply disconnect can be involved.

IMPORTANT

•Use only ﬂexible conduit with the SV2 Series valve NEMA 4

/ IP66 enclosures.

•Wiring must comply with all applicable electrical codes,

ordinances and regulations.

•Wiring must comply with NEC Class 1 (line voltage) wiring.

•Use lead wire which can withstand 90°C (194°F) ambient

temperatures.

•Voltage and frequency of the power supply connected to

this control must agree with those marked on the device.

•Loads connected to the VPS (valve proving system) Switch

and/or POC (proof of closure) Switch, if used, must not

exceed the ratings given in Table 8.

•Separate line and low voltage to avoid signal interference.

If using conduit, run line voltage and low voltage wiring in

separate conduit.

4VALVE CHECKOUT AND

OPERATION

WARNING

Explosion Hazard and Electrical Shock Hazard.

Can cause explosion, serious injury or death.

• Do not allow fuel to accumulate in the combustion

chamber for longer than a few seconds without igniting.

An explosive mixture can result.

• Do not put the system into service until you have

satisfactorily completed the following Valve Seat Leak

Test, all applicable tests described in the Checkout

section of the ﬂame safeguard control manual, and any

other tests required by the burner manufacturer.

• All tests must be performed by a trained, experienced

combustion service technician.

• Close all manual fuel shut-off valves as soon as trouble

occurs. After the installation is complete, perform the

Valve Seat Leak Test before putting the valve into service.

A. Valve Connection and Accessory Leak

Test

IMPORTANT

Leak check should be performed only by trained, experienced

combustion service technician during the initial startup

of the burner system, or whenever the valve is replaced.

It is recommended that this test also be included in the

scheduled inspection and maintenance procedures.

B. Valve Seat Leak Test (Refer to Fig. 35)

IMPORTANT

This is a test for checking the closure tightness of the gas

shut-off valve. It should be performed only by trained,

experienced combustion service technicians during the

initial startup of the burner system or whenever the valve

is replaced. It is recommended that this test should also

be included in the scheduled inspection and maintenance

procedures. Refer to Fig. 35.

SV2 Series Safety Shut-off Valves

532A00018M03

M9547H

GAS

SUPPLY

UPSTREAM

MANUAL

GAS VALVE

DOWNSTREAM

MANUAL

GAS VALVE

BURNER

M / OABCE

PRV

MANUAL

TEST

PETCOCK

SSOV

1/4 IN. (6 MM)

FLEXIBLE

TUBING

1/4 IN. (6 MM)

ALUMINUM OR

COPPER PILOT

TUBING JAR OR GLASS

WITH WATER

CUT AT

45 DEGREE

ANGLE

CAN ALSO BE A PERMANENT PETCOCK.

PRV = PRESSURE REGULATING VALVE.

SSOV = SAFETY SHUTOFF VALVE.

USE ONLY ONE OF THE DOWNSTREAM TAPS ON THE SSOV.

2(13 MM)

LEAK

TEST

TAP

Fig. 35. Valve seat leak test.

WARNING

Electrical Shock Hazard and Explosion Hazard.

Can cause explosion, serious injury or death.

Remove the power from the system before beginning the

valve leak test to prevent electrical shock. More than one

disconnect may be involved. Power the system only when

requested in the test procedure.

5PROGRAMMING AND SETUP

IMPORTANT

•You DO NOT have to enable and utilize the intelligent valve

features.

•Any intelligent features used do require completion of setup

and veriﬁcation during the initial valve setup using the HMI

or PC tools before the valve will be operational.

•When using the Pressure Module, you MUST use both the

low gas pressure and high gas pressure settings.

6Final Wiring Check and Static

Checkout

A. Test

CAUTION

•Cycle the valve several times with the manual

fuel shut-off valve closed. Verify that the valve,

accessory modules and control system function

properly.

•Test each limit and interlock to ensure system

operates correctly as deﬁned in the applicable

ﬂame safeguard control manual instructions.

•Follow burner management system checkout

guidelines. For 7800 SERIES, refer to the

“Checkout and Test” document (Form #65-0229).

•Perform any other recommended manufacturer or

other required tests.

Troubleshooting

WARNING

Electrical Shock Hazard.

Can cause severe injury, death or property damage.

Use extreme caution when troubleshooting; line voltage is

present.

IMPORTANT

Do not replace the valve until all other sources of trouble have

been eliminated.

Service Information

WARNING

Explosion Hazard and Electrical Shock Hazard.

Can cause severe injury, death or property damage.

•Turn off gas supply and disconnect all electrical power to

the valve before servicing

•Only trained, experienced combustion service technicians

should attempt to service or repair ﬂame safeguard

controls, burner assemblies or valve trains.

•Refer to SV2 Series User Manual, 32-00029, for advice on

component ﬁeld replacements.

® U.S. Registered Trademark.

32-A00018M—03 M.S. Rev. 11-18

Printed in U.S.A.

For More Information

The Honeywell Thermal Solutions family of products includes

Honeywell Combustion Safety, Eclipse, Exothermics, Hauck,

Kromschröder and Maxon. To learn more about our products,

visit ThermalSolutions.honeywell.com or contact your

Honeywell Sales Engineer.

Honeywell Process Solutions

Honeywell Thermal Solutions (HTS)

1250 West Sam Houston Parkway

South Houston, TX 77042

ThermalSolutions.honeywell.com

Disposal and Recycling

Waste electrical products should not be disposed of with general waste.

Please recycle where these facilities exist. Check with your local authority for recycling advice.

For more information on this product and the entire SV2 Series product line, please refer to the SV2

Series User Guide located on our website at https://combustion.honeywell.com/sv2

V2F, V2V

SV2 系列安全关断阀

安装说明附录

1 简介

网络安全声明

SV2 系列产品包含电子产品和软件。安装人员/设施管理人

员应小心谨慎，防止有人未经授权访问阀和编程界面来修改

参数（如果适用）。

禁止未经授权更改阀线路接口、更换部件、更改设备硬件或软

件。否则可能会带来安全风险。

阀电气外壳内部贴有防拆标签以指示是否拆卸过。此标签位

于阀主要电子组件和容纳它的电气外壳之间。

注释：阀主要电子组件可在现场更换，那样必须破坏此密封条才能

更换它。

2 安装

安装本产品时……

1. 仔细阅读这些说明以及相关产品资料。如不遵守这些说明，可能

损坏产品或造成危险。

2. 安装人员必须是接受过培训且经验丰富的燃烧维修技术人员。

3. 请检查说明和产品上指定的额定参数，确保产品适用于您的应

用。切勿超出阀额定参数。

4. 开始安装前，请断开电源，以防触电和设备损坏。

5. 所有电气接线均须遵守国家电气规范 (NEC) 以及所有适用的当

地电气规范、条例和法规。

6. 完成安装后，请充分检查产品运行是否符合本文档说明。

警告

爆炸危险和触电危险。可能造成爆炸、重伤或死亡。

• 开始安装前，请关闭燃气供应。

• 开始安装前，请断开电源。

• 可能要断开多处连接

重要事项

• 安装阀时，阀体上的箭头必须指向气流方向（通过气压帮助阀关

闭）。

• 确保 O 形密封圈（已提供）放在位于入口和出口法兰连接处的正确

位置。

• 在准备连接管道前，请勿移除阀入口和出口上方的防尘密封件。

SV2 系列安全关断阀

32-A00018M-03 2

警告

爆炸危险和触电危险。可能造成爆炸、重伤或死亡。

• 切勿分开阀。

• 切勿使用工具操作阀。

• 切勿使用溢流的阀。

• 如果阀无法正常工作，请致电维修人员。

重要事项

• 现场拆装阀可能对阀造成永久性损坏，导致工厂保修失效。

• 涂漆的紧固件表示禁止现场检修区域。

• 配件模块可以视需要现场移除或更换

小心

如果阀掉落，请勿使用。

• 阀掉落可能对阀造成永久性损坏。

• 务必更换整个阀及相关模块后才能使用。

小心

SV2 系列阀应与不含 50 微米以上粒径颗粒物的干净燃气一起使

用。

为了确保满足此要求，可以在供气管线上增加一个外部滤芯，如

Honeywell Kromschroeder GFK 或类似元件。

M28663

Fig. 12. 阀安装位置。

注意事项

切勿试图不参阅阀用户手册，更改阀电子元件侧方向。

•请参见文档 32-00029，了解关于此程序的详细说明。

预混合脉冲线

5-1/16 (128)

阀 (DIS) - 装配螺丝

(3X)

端口 C

脉冲空气

端口 B

P CC

端口 A

脉冲燃气

M36228

Fig. 15. FARMOD 脉冲线连接/安装

重要事项

–仅当脉冲线连接件正确紧固且脉冲线中的流动不受阻碍时，燃空

比模块才能正常运行。

• 必须正确测量，确保脉冲线在连接过程中不缠绕或打结，避免在

装置开始运行后脉冲线意外扭结。

• 保护脉冲线不被损坏，避免脉冲线接可能震动的表面

–在任何情况下，都要避免造成虹吸管状。

–为了适应特定的设备，可能需要将脉冲线调整成各种不同的斜度

和形状；最好的工程方法是水平面“1/2 气泡法”（每 1 英尺下降

1/4 英寸，或者每 0.31 米下降 6 毫米）。但由于具体情况的限制，

可能会出现一些差异。如有疑问，请向霍尼韦尔热力解决方案咨

询您的特定几何形状安排问题。

禁止使用

Fig. 16. V2MU 混合装置脉冲线连接。

重要事项（参见图 16）

• 为了避免反向气流产生的冷凝水进入燃空比模块的任何脉冲

线内，V2MU 混合装置或任何其他设备上不得使用朝下指的压

力片。

• V2MU 混合装置的进气口部分阻塞可能会影响传送至阀的气

压信号。

• 应正确测量，避免 V2MU 混合装置的进气口部分阻塞。在对设

备进行年度维护时，应检查 V2MU 进气口。

SV2 系列安全关断阀

332-A00018M-03

预混合空气预滤器

重要事项

–过滤器应安装在尽量靠近阀 FARMOD 的位置。

–在执行年度设备维护程序时，应更换过滤器。

Fig. 17. 混合前安装阀、混合装置、预滤器、热交换器和 FARMOD 绝缘层

预混合室外空气装置

警告

应避免或防止水分（例如，雾气、雨水或高压冲洗水）直接进入脉冲线

重要事项：

–如果阀安装区域的温度持续低于助燃空气进气温度，空气脉冲线

中会有冷凝风险，可能会影响燃空比控制（具体取决于设备），并

对 FARMOD 和系统造成永久性损坏。

–在这种情况下，强烈建议在整体冷凝/除湿解决方案中安装霍尼

韦尔 SV2 系列 HEATEXCHANGER-000 套件，避免对 FARMOD

和系统造成永久性损坏。

–使用霍尼韦尔 HEATEXCHANGER-000 套件时，可以在混合装

置和热交换器的上方或下方安装阀和 FARMOD，最好是安装在

上方。

–如果存在冷凝风险，且没有使用霍尼韦尔整体除湿系统，则霍尼

韦尔无法就阀/FARMOD 与混合装置之间的相对位置提供任何指

导，因为没有设计或测试过该配置。

–为了防止因反向气流形成冷凝，建议在每次燃烧器运行结束后，

将设备吹扫干净。

–如果没有冷凝风险，即室温始终高于助燃空气露点，则无需安装

整体除湿系统。在这种情况下，可以在混合装置上方或下方安装

阀和 FARMOD。

预混合启动

重要事项：

–FARMOD（燃空比模块）标准配置加热设备。当阀电子元件通电

时，加热器始终通电。通电 1 小时后，FARMOD 会变热。这是正

常现象。

–在调试过程中调整设备时，当阀/设备达到装置/应用的正常运行

温度时，应根据现场条件校准 SV2 系列阀/设备，以最大限度地减

少组件温度变化对燃空比的影响。

SV2 系列安全关断阀

32-A00018M-03 4

C6097 压力开关位置和连接

Fig. 19. C6097

警告

爆炸危险。

可能造成爆炸、重伤或死亡。

• 必须使用 SV2 阀随附的 M4x25 螺丝（包装组件 32305434-

001）将法兰安装件 C6097 紧固到阀体上

• 切勿使用随法兰安装件 C6097 压力开关一起提供的 8-32 螺丝

• 如不遵守此建议，可能导致气体泄露和爆炸

C6097 安装在 SV2 系列阀上

警告

爆炸危险和触电危险。可能造成爆炸、重伤或死亡。

• 开始安装前，请关闭燃气供应。

• 开始安装前，请断开电源。

可能要断开多处连接

3 接线

A. 接线和导管建议

警告

爆炸危险和触电危险。可能造成爆炸、重伤或死亡。

• 断开电源连接线，以防触电和设备损坏。

• 可能要断开多处电源连接

重要事项

• 仅将挠性导管与 SV2 系列阀 NEMA 4 / IP66 外壳一起使用。

• 接线必须遵守所有适用的电气规范、条例和法规。

• 接线必须遵守 NEC 1 级（线电压）接线标准。

• 使用可耐受 90°C (194°F) 环境温度的导线。

• 此控件连接的电源电压和频率必须与设备上标记的电压和频率

一致。

• VPS（阀检验系统）开关和/或 POC（确认闭合）开关（如果使用）连

接的负载不得超过表 8 指定的额定值。

• 将线电压与低电压分开，避免信号干扰。如果使用导管，则在单独

的导管中分别连接线电压和低电压接线。

4 阀检验和运行

警告

爆炸危险和触电危险。可能造成爆炸、重伤或死亡。

• 当燃料进入燃烧室时，不得连续超过几秒钟仍不点火，导致燃料

积聚在燃烧室中。否则可能产生爆炸性混合物。

• 将系统投入运行之前，必须先完成以下阀座泄露测试、火焰安全

控制手册“检验”部分所述的所有相关测试以及燃烧器制造商规

定的所有其他测试，并且测试结果合格。

• 所有测试必须由接受过培训且经验丰富的燃烧维修技术人员执

行。

• 一旦出现故障，必须立即关闭所有燃料关断阀。完成安装后，将

阀投入运行前，必须先执行阀座泄露测试。

A. 阀连接和配件泄露测试

重要事项

泄露检测必须由接受过培训且经验丰富的燃烧维修技术人员在初

次启动

燃烧器系统或每次更换阀时执行。建议在按计划执行检验和维护程

序时，也进行此检测

B. 阀座泄露测试（参见图 35）

重要事项

这是检验气体关断阀密闭性的测试。该测试必须由接受过培训且经

验丰富的燃烧维修技术人员在初次启动燃烧器系统或每次更换阀

时执行。建议在按计划执行检验和维护程序时，也进行此检测。请

参见图 35

M9547H

GAS

SUPPLY

UPSTREAM

MANUAL

GAS VALVE

DOWNSTREAM

MANUAL

GAS VALVE

BURNER

M / OABCE

PRV

MANUAL

TEST

PETCOCK

SSOV

1/4 IN. (6 MM)

FLEXIBLE

TUBING

1/4 IN. (6 MM)

ALUMINUM OR

COPPER PILOT

TUBING JAR OR GLASS

WITH WATER

CUT AT

45 DEGREE

ANGLE

CAN ALSO BE A PERMANENT PETCOCK.

PRV = PRESSURE REGULATING VALVE.

SSOV = SAFETY SHUTOFF VALVE.

USE ONLY ONE OF THE DOWNSTREAM TAPS ON THE SSOV.

2(13 MM)

LEAK

TEST

TAP

Fig. 35.阀座泄露测试。

警告

触电危险和爆炸危险。可能造成爆炸、重伤或死亡。

开始执行阀泄露测试前，先断开系统电源，以防触电。可能要断开多

处连接。必须严格按照测试程序所述给系统通电。

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