Honeywell M6410A Operation manual

PRODUCT DATA

Put Bar Code Here

63-2612-05

M6410A, M7410F Actuators;

V5862A, V5863A Valves

67.5 LB (300N) NON-SPRING RETURN ACTUATORS

AND 1, 1-1/4, 1-1/2 INCH NPT CARTRIDGE GLOBE VALVES

APPLICATION

M6410A and M7410F Series 3000 Non-Spring Return Valve

Actuators provide floating or modulating control of V5862A

and V5863A Series 3000 Cartridge Globe Valves.

The actuators are used in electronic temperature control

systems, which use hot and/or cold water (with glycol up to

50 percent) as the controlled medium in variable air volume

(VAV) terminal units, fan-coil units, small reheaters and

recoolers.

FEATURES

• Small size allows installation in limited space.

• Long stroke allows wider range of control.

Actuators

• Low power consumption.

• Synchronous motor.

• No mounting tools required.

• Low-maintenance plastic housing.

• Conduit connector standard.

• No separate linkage required.

• M6410A provides 3-position floating control without

proportional feedback.

• M7410F receives 0 to 10 Vdc or 2 to 10 Vdc input

signal, selectable at the site.

• M7410F includes direct/reverse acting switch.

• Especially suitable for Excel®Controller or Individual

Room Controller (IRC) System.

• Internal valve position indicator.

• Magnetic coupling for torque limitation independent of

voltage supply, and self-adjustment of close-off port.

• Ready-to-wire connecting cable.

Valves

• V5862A is a two-way female NPT valve.

• V5863A is a three-way female NPT mixing valve.

• Pressure-balanced plug.

• Soft valve seat provides low leakage rate.

• Valve inserts are changeable with the insert

replacement tool.

• Threaded plastic cover allows manual operation.

• Brass body and stainless steel stem.

M6410A, M7410F ACTUATORS; V5862A, V5863A VALVES

63-2612—05 2

ORDERING INFORMATION

When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the

TRADELINE® Catalog or price sheets for complete ordering number.

If you have additional questions, need further information, or would like to comment on our products or services, please write or

phone:

1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).

2. Honeywell Customer Care

1885 Douglas Drive North

Minneapolis, Minnesota 55422-4386

International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France,

Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.

SPECIFICATIONS

IMPORTANT

The specifications given in this publication do not

include normal manufacturing tolerances. Therefore,

an individual unit may not exactly match the listed

specifications. Also, this product is tested and

calibrated under closely controlled conditions and

some minor differences in performance can be

expected if those conditions are changed.

Models:

M6410A: Non-Spring Return Valve Actuator. Provides floating

control of the V5862A and V5863A Valves.

M7410F: Non-Spring Return Valve Actuator. Provides

modulating control of V5862A and V5863A Valves.

V5862A: Two-way NPT Valves.

V5863A: Three-way NPT Mixing Valves.

CAUTION

Equipment Damage Hazard.

Installing a high-force (67.5 lb [300 N]) actuator on

1/2 or 3/4 in. valve can damage the valve beyond

repair.

Use only Series 1000 (40.5 lb [180 N]) actuators with

the smaller (1/2 in. and 3/4 in.) valves.

IMPORTANT

— A low-force (40.5 lb [180 N]) actuator installed on a

valve larger than 3/4 in. cannot operate the valve.

— Install high-force actuators (67.5 lb) only on large

valves (1 in., 1-1/4 in., 1-1/2 in.).

Dimensions:

Valves: See Fig. 1.

Actuators: See Fig. 2.

Control Modes:

M6410A: Floating.

M7410F: Modulating.

Ambient Ratings:

Operating Temperature Range: 32° to 122°F (0° to 50°C).

Storage Temperature Range: -40° to 158°F (-40° to 70°C).

Humidity Range: 5 to 95% RH (noncondensing).

Electrical Ratings:

Input Power: 24 Vac, +10/-30 percent, 50/60 Hz.

Power Consumption:

M6410A: 0.7 VA.

M7410F: 1.4 VA.

Input Signal (M7410F): Modulating (adjustable) 0 to 10V,

2 to 10V, 0.1 mA.

Input Impedance (M7410F): 100K ohms.

Mounting: Actuator screws onto valve body.

Connections: 4.9 ft (1.5m) cable.

Weight:

M6410A: 5 oz (0.15 kg).

M7410F: 5.6 oz (0.16 kg).

Stroke: 1/4 in. (6.5 mm).

Running Time:

At 50 Hz: 150 seconds.

At 60 Hz: 125 seconds.

Stem Force: 67.5 lb (300 N).

Suitable Medium: Water with maximum 50% glycol.

Controlled Water Temperature: 36° to 230°F (2° to 110°C).

Rangeability:

Two-way Valve: 50:1.

Three-way Valve: 50:1 for controlled port (A to AB).

Flow Characteristic: Linear.

Valve Cv Rating: See Table 1.

NOTE: To determine the capacity index (Cv) needed for

your application, use the following formula: Cv =

gallons per minute divided by the square root of

the pressure drop across the valve when the

valve is fully open.

Body Material: Brass.

Stem and Plug Assembly:

Stem: Stainless steel.

Plug: Brass.

M6410A, M7410F ACTUATORS; V5862A, V5863A VALVES

363-2612—05

Actuator Required:

M6410A: Non-Spring Return Valve Actuator (3-position

floating).

M7410F: 0 to 10 Vdc or 2 to 10 Vdc Electronic Actuator.

Valve inserts are provided as spare parts. See Table 2.

Leakage Rate: ≤0.05% of Cv.

Valve Close-off Ratings: See Table 1.

Approvals (Actuators): Underwriters Laboratories Inc. listed

for plenum use (UL94-5V).

Accessories and Replacement Parts:

WV3000R Insert Replacement Tool, for replacing cartridge

insert.

Table 1. Valve Close-off Ratings.

Table 2. Valve Insert Replacement Parts.

Fig. 1. Dimensions of V5862A and V5863A in in. (mm).

Fig. 2. Non-Spring Return Actuator (M6410, M7410)

dimensions in in. (mm).

Pipe Size in

in. (mm) Cv

Close-off Rating (psi)

Two-way Three-way

1 (25) 5.5 232 232

7.8

1-1/4 (32) 18 174 174

1-1/2 (38) 25 145 145

Diameter (in.) For Valve Cv Part Number

Tw o - Wa y

1 V5862A3003 5.5 0903827

V5862A3011 7.8

V5862A3029 11

1-1/4 V5862A3037 18 0903828

1-1/2 V5862A3045 25 0903829

Three-Way

1 V5863A3002 5.5 0903827

V5863A3010 7.8

V5863A3028 11

1-1/4 V5863A3036 18 0903828

1-1/2 V5863A3044 25 0903829

M19693

M19619C

INLET

OUTLET

PORT A

PORT AB

PORT B

V5863 FLOWV5862A3 FLOW

1 (25)

1-1/4 (32)

1-1/2 (38)

4-1/8 (105)

4-15/16 (125)

5-1/8 (130)

1-5/8 (41)

2 (50)

2-3/16 (55)

2-1/16 (53)

2-7/16 (62)

2-9/16 (65)

3-5/8 (92)

3-7/8 (98)

BCDE

2-5/16 (58)

2-11/16 (69)

2 (50)

2-3/16 (55)

2-9/16 (65)

VALVE SIZE

A (mm)

23/32

(18) G

1/4 (6)

STROKE

MINIMUM CLEARANCE

9-7/8

(250)

FLOW DIAGRAM

FOR 1, 1-1/4 AND 1-1/2 INCH VALVES

M8225A

3-15/16

(100)

1/2 (13)

1-15/16

(49)

2-3/8 (61)

2-5/16 (58)

M6410A, M7410F ACTUATORS; V5862A, V5863A VALVES

63-2612—05 4

INSTALLATION

When Installing this Product...

1. Read these instructions carefully. Failure to follow them

could damage the product or cause a hazardous

condition.

2. Check ratings given in instructions and on the product to

ensure the product is suitable for your application.

3. Installer must be a trained, experienced service

technician.

4. After installation is complete, check out product

operation as provided in these instructions.

WARNING

Severe Scalding Hazard.

Contact with hot liquid can lead to severe injury or

cause death.

For a pressurized valve, only open with Valve

Cartridge Replacement Tool. For complete safety,

release system pressure to the valve body before

changing cartridge.

CAUTION

Electrical Shock or Equipment Damage Hazard.

Can shock individuals or short equipment

circuitry.

Disconnect power supply before installation.

IMPORTANT

• Before installing the valve and actuator, use the

protective cover/manual handle to ensure the valve

stem operates freely. Impaired stem operation can

indicate a bent stem (due to rough handling). This

condition can require replacing the valve.

• When installing valves, make sure the flow direction

is correct by checking the arrow on the valve body.

• Mount the valve only with the stem pointing upward.

• Leave the protective cover in place until ready to

attach the actuator.

Location

Select a location where the valve and actuator are accessible.

Mounting

Valve

The valve body should be completely installed in the pipe line

before the actuator is installed.

1. Verify pipe size and flow direction for the valve being

used.

2. Position the valve so that the actuator can be easily

installed.

3. Install the valve using the applicable tools and supplies.

Follow standard practices.

Actuator

No tools are required to install the actuators on valves

because they are threaded onto the valve by hand.

CAUTION

Careless Installation Hazard.

Forcibly tightening the mounting connection can

damage the valve and actuator.

Never tighten the connection with a wrench.

To mount the actuator, refer to Fig. 3 through 5. Fig. 4 shows

the M6410A, M7410F valve position indicator:

1. Remove the protective cover from the valve (Fig. 3).

2. Make sure the actuator is in the (factory-supplied)

OPEN position.

3. Screw the actuator connector onto the body of the valve

(Fig. 5).

Wiring

Connect the M6410A Actuator to the controller using the

wiring diagram for the controller. See Fig. 6 for typical hookup

to T6984F. For hookup with an Excel 10®see Fig. 7.

Use the M7410F with Excel®5000/500/100/80 Controllers,

T7984, and W7751 controllers. Power the M7410F from the

same transformer as the controller when using Excel

Systems, or T7984 Controllers, when the common lines from

the controller and the actuator are connected together and the

hot side of the 24 Vac power connection on the transformer is

used. See Fig. 8. Electrical installation must comply with

wiring diagram shown in Fig. 9.

Fig. 3. Removing protective cover from valve.

Fig. 4. Valve position indicator (M6410A shown).

M19625

M8227A

M6410A, M7410F ACTUATORS; V5862A, V5863A VALVES

563-2612—05

Fig. 5. Mounting actuator to valve (M6410A shown).

Fig. 6. M6410A used with T6984F.

Fig. 7. M6410A Actuator used with W7751D,F Controller.

Fig. 8. M7410F used with T7984F.

Fig. 9. Electrical installation showing wire colors

and definitions.

Switch Selection (M7410F)

The two built-in selector switches must be set according to the

valve type (two-way or three-way) and the controller output

signal (0 to 10V or 2 to 10V). See Fig. 10.

Fig. 10. Switch selection according to controller output

signal and valve type (two-way or three-way).

M19626

OPEN

24 VAC

0 VAC

T6984F M6410

1POWER SUPPLY. PROVIDE DISCONNECT MEANS

AND OVERLOAD PROTECTION AS REQUIRED.

M19616

OPEN

COMMON

(HOT)

M19552

OPEN SIGNAL

CLOSED SIGNAL

12345678910

11 12

24V

COM

OUT 1

OUT 2

OUT 3

OUT 4

OUT 5

OUT 6

OUT 7

OUT 8

W7751D,F

SUBBASE

TRIAC EQUIVALENT CIRCUIT

M6410 SERIES 60

VALVE ACTUATOR

STEM

UP COM STEM

DOWN

REHEATER

M6410 SERIES 60

VALVE ACTUATOR

STEM

UP COM STEM

DOWN

PERIPHERAL

HEATER

1TERMINALS 1

AND 3 LOAD

POWER.

OUTPUT

CHANGEOVER

24 VAC

0 VAC

7984

7410

1POWER SUPPLY. PROVIDE DISCONNECT MEANS

AND OVERLOAD PROTECTION AS REQUIRED.

M19617

INPUT (2-10V)

24 VAC

COMMON

SENSOR

INPUT

CHANGEOVER

CONTACT

(HOT)

L2 1

0 VAC

M8222

1 = RED = COM ( )

2 = BLUE = (0/2 ...10V)

3 = WHITE = 24V

M19627

100% (10V)

0% (0V)

INLET OUTLET

100% (10V)

0% (2V)

0V ... 10V100% ...0%

V5852A, V5862A

(1, 1-1/4, 1-1/2 IN.)

V5853A, V5863A

INPUT = 0V ... 10V

2V ... 10V

0% ... 100%

INPUT = 2V ... 10V

LEFT SWITCH RIGHT SWITCH

M6410A, M7410F ACTUATORS; V5862A, V5863A VALVES

63-2612—05 6

Input Signal Override (M7410F)

To override the controller output signal, connect the input

signal wire with COM (0%) or 24V (100%), see Fig. 11, using

an external relay.

If the temperature falls below a certain point; for example,

32°F (0°C), a relay can switch the 24 Vac to the Y connection

(0 to 10V, 2 to 10V). This opens or closes the valve.

Fig. 11. Input signal override for frost protection.

OPERATION

Apply power to the actuator to drive the synchronous motor to

turn a screw spindle that opens or closes the valve. The

actuator is attached to the valve by a hand-tightened coupling

ring and a magnetic coupling that limit the gear assembly

torque and the actuator driving force.

The actuator pushes the center stem of the valve down,

compressing the valve spring and opening the valve. When

the actuator reverses, the valve spring expands, closing the

valve and pushing the center stem up.

The valves are supplied with a threaded plastic protective

cover/manual handle to protect the stem and to allow for

manual operation. Use the protective cover/manual handle to

fill the system during initial installation.

Turning the protective cover/manual handle:

— Clockwise: pushes the center stem of the valve down,

compressing the valve spring and opening the valve.

— Counterclockwise: allows the spring to expand, pushing the

center stem up and closing the valve.

NOTES:

— You can also use the protective cover/handle for

heating/cooling with neither a controller nor

actuator during the building construction phase.

— Retain the protective cover. It can be needed for

future manual operation.

Commissioning

A microprocessor within the actuator maintains accurate

control/positioning by recommissioning itself every 24 hours or

whenever power is applied or interrupted. When power is

applied, the actuator drives to 0 and then to its starting

position according to the starting/input signal. The initial

commissioning or 24-hour recommissioning takes between

2.5 and 5 minutes, depending on tholme position of the

actuator.

Valve Flow

TWO-WAY VALVES

In the two-way valves, the direction of flow is always from inlet

port to outlet port as indicated by the arrows on the valve body

(see Fig. 12).

THREE-WAY VALVES

Three-way valves are designed to be used as mixing valves.

This means that port AB is the total flow outlet; port A is the

controlled flow inlet; and port B is the bypass inlet

(see Fig. 13).

Fig. 12. Two-way valve operation block diagram.

Fig. 13. Three-way valve operation block diagram.

M8226B

= 0 / 2 ... 10V

24 V

= 0 / 2 ... 10V

24 V

OUTLET

INLET

–+

–

M5357A

INLET

OUTLET

–

M5358

M6410A, M7410F ACTUATORS; V5862A, V5863A VALVES

763-2612—05

Fig. 14. Direction of actuator stem during operation

(M6410 shown).

CHECKOUT

IMPORTANT

Operating the system through one complete cycle is

recommended to verify that the valve and actuator

function properly.

Valve

Check Body and Connections for Leaks

Before installing actuator, make sure that the valve stem

operates freely by using the protective cover/manual handle.

Impaired stem operation may indicate that the body was

twisted by faulty piping or that the stem was bent by rough

handling. Either of these conditions may require replacement

of the valve or cartridge insert.

If leaking or other problems occur:

1. Remove pressure from the valve.

2. Remove the cartridge insert.

NOTE: Instructions for removing and replacing the

cartridge insert are packed with the WV3000R

Insert Replacement Tool.

3. Make sure the cartridge insert O-ring is properly seated

and not damaged.

4. After installing the actuator, check actuator operation.

Actuator

Perform a functional checkout of the M6410A Actuator as

follows:

1. Change the room temperature setpoint by at least 10°F

(6°C).

2. Make sure the actuator either opens or closes the valve,

depending on the direction of the temperature change.

See Fig. 14.

3. If the actuator stem moves in the wrong direction,

reverse the connections for the blue and white actuator

wires.

4. If step 3 does not resolve the problem, replace the

actuator.

Perform a functional checkout of the M7410F Actuator as

follows:

1. Change the Y input signal. The movement of the

actuator stem (Fig. 14) indicates if the valve is opening

or closing.

2. If the direction of the valve stem travel is not correct,

reset the direct/reverse switch.

M19628

DIRECTION OF ACTUATOR STEM

OPERATION OF TWO-WAY VALVE

ND OF PORT A-AB OF

THREE-WAY VALVE

CLOSING OPENING

M6410A, M7410F ACTUATORS; V5862A, V5863A VALVES

Automation and Control Solutions

Honeywell International Inc.

1985 Douglas Drive North

Golden Valley, MN 55422

customer.honeywell.com

® U.S. Registered Trademark

63-2612—05 M.S. Rev. 02-13

Printed in United States

By using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the

literature. You will defend and indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including

attorneys’ fees, arising out of, or resulting from, any modification to the literature by you.

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