Hirschmann MACH 1020 User manual

Installation MACH1000

Release

03/2013

Technical support

https://hirschmann-support.belden.eu.com

User Manual

Installation

Industrial Ethernet Ruggedized Switch

MACH 1000 Family

MACH 1020

LS DA

USB V.24

MACH 1020

LS DA

910

PStandByRM

FAULT

R1 R2

13 14

11 12

17 18

15 16

21 22

19 20

25 26

23 24

LS DA LS DA LS DA LS DA

MACH 1030

LS DA

USB V.24

MACH 1030

LS DA

910

PStandByRM

FAULT

R1 R2

13 14

11 12

17 18

15 16

21 22

19 20

25 26

23 24

LS DA LS DA LS DA LS DA

LS DA

USB V.24

MACH 1000

LS DA

910

PStandByRM

FAULT

R1 R2

13 14

11 12

17 18

15 16

21 22

19 20

25 26

23 24

MACH 1132

LS DA LS DA

LS DA

MACH 1032

USB V.24

PStandByRM

FAULT

R1 R2

PStandByRM

FAULT

R1 R2 ETHERNET Service Port

1357911 13 15 17 19 21 23

246810 12 14 16 18 20 22 24

LS DA

USB V.24

MACH 1000

LS DA

910

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R1 R2

13 14

11 12

17 18

15 16

21 22

19 20

25 26

23 24

USB V.24

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FAULT

R1 R2

The naming of copyrighted trademarks in this manual, even when not specially indicated, should

not be taken to mean that these names may be considered as free in the sense of the trademark

and tradename protection law and hence that they may be freely used by anyone.

translation, conversion into any electronic medium or machine scannable form is not permitted,

either in whole or in part. An exception is the preparation of a backup copy of the software for

your own use. For devices with embedded software, the end-user license agreement on the

enclosed CD/DVD applies.

The performance features described here are binding only if they have been expressly agreed

when the contract was made. This document was produced by Hirschmann Automation and

Control GmbH according to the best of the company's knowledge. Hirschmann reserves the right

to change the contents of this document without prior notice. Hirschmann can give no guarantee

in respect of the correctness or accuracy of the information in this document.

Hirschmann can accept no responsibility for damages, resulting from the use of the network

components or the associated operating software. In addition, we refer to the conditions of use

specified in the license contract.

You can get the latest version of this manual on the Internet at the Hirschmann product site

(www.hirschmann.com).

Printed in Germany

Hirschmann Automation and Control GmbH

Stuttgarter Str. 45-51

72654 Neckartenzlingen

Germany

Tel.: +49 1805 141538

MACH1000 039 687-003-02-0313 25.3.13

Installation MACH1000

Release

03/2013 3

Contents

Safety instructions 5

About this Manual 14

Legend 14

1 Device description 15

1.1 General device description 15

1.2 Description of the device variants 16

1.3 Connections for voltage-carrying lines 21

1.4 MACH1000 devices with PoE 24

1.5 Signal contact 25

1.6 Combination options 26

2 Assembly and start-up 29

2.1 Installing the device 29

2.1.1 Unpacking and checking 29

2.1.2 Installing the SFP transceivers (optional) 29

2.1.3 Connecting the power unit connections

for supply voltage and signal contact 30

2.1.4 Installing the device 37

2.1.5 Startup procedure 41

2.1.6 Connecting the data lines 41

2.2 Display elements 45

2.3 Basic set-up 48

2.4 Maintenance 50

2.5 Disassembling the device 51

3 Technical data 52

A Further Support 63

4Installation MACH1000

Release

03/2013

Installation MACH1000

Release

03/2013 5

Safety instructions

Correct usage

Only use the device for those purposes specified in the catalog and in the

technical description. Only operate the device with external devices and

components that are recommended and permitted by the manufacturer.

The proper and safe operation of this product depends on proper handling

during transport, proper storage, assembly and installation, and

conscientious operation and maintenance procedures.

Supply voltage

Note: The supply voltage is electrically isolated from the housing.

For every supply voltage to be connected, make sure the following

requirements are met:

The power supply conforms to overvoltage category I or II.

The voltage supply has an easily accessible disconnecting device

(e.g. a switch or a plug). This disconnecting device is clearly

identified so that in the case of an emergency, it is clear which

disconnecting device belongs to which line.

The disconnecting device is clearly identified so that in the case of

an emergency, it is clear which disconnecting device belongs to

which line.

The lines to be connected are voltage-free.

The ground screw on the back of the device is connected to the

protective conductor.

There is a fuse in the outer conductor (AC) or the positive

conductor (DC) of the voltage supply.

Regarding the properties of this fuse: See “General technical data”

on page 52.

Supply with DC voltage: the fuse is suitable for a DC voltage.

If the neutral conductor (AC) or the negative conductor (DC) is not

grounded: there is a fuse in each of the two wires.

AC voltage Supply: the wire diameter for the input supply line is at

least 0.75 mm² (North America: AWG18).

WARNING

ELECTRIC SHOCK

Only connect a supply voltage as described in the data plate of your device.

Failure to follow these instructions can result in death, serious injury,

or equipment damage.

6Installation MACH1000

Release

03/2013

DC voltage Supply: the wire diameter for the input supply line is at

least 1 mm² (North America: AWG16).

The cross-section of the protective conductor cable is the same

size as or bigger than the cross-section of the voltage supply

cables.

The connection cables used are permitted for the specified

temperature range.

Relevant for North America:

For use in Class 2 circuits, the copper wire conforms to class 1,

60/75 °C or 75 °C.

Make sure that the electrical installation meets local or nationally

applicable safety regulations.

Use undamaged parts.

The device does not contain any service components. Internal fuses

are only triggered if there is a fault in the device. If the device is not

functioning correctly, or if it is damaged, switch off the voltage supply

and return the device to the plant for inspection.

Only switch on the device when the housing is closed.

First connect the ground screw on the back of the device with the

protective conductor before you set up the other connections. When

removing the connections, you remove the protective conductor last.

For supply voltages with protective conductor connections: first

connect the protective conductor before connecting the lines for the

supply voltages.

If your device has a second voltage supply connection of this type:

here you also first connect the protective conductor before connecting

the lines for the supply voltages.

Shielded ground

The shielded ground wire of the twisted pairs lines is connected to the

front panel as a conductor.

Beware of possible short circuits when connecting a cable section with

conductive shield braiding.

WARNING

ELECTRIC SHOCK

Only start connecting the supply voltage if all the above mentioned

requirements are fulfilled.

Failure to follow these instructions can result in death, serious injury,

or equipment damage.

Installation MACH1000

Release

03/2013 7

Housing

Only technicians authorized by the manufacturer are permitted to open

the housing.

Keep the ventilation slits free to ensure good air circulation.

Make sure there is at least 10 cm of space in front of the ventilation

slits of the housing.

Do not touch the housing during operation or shortly after switching off

the device. Hot surfaces can cause injury.

The device must be installed in the horizontal or upright position, either

in the switch cabinet or on the wall (see page 37 “Installing the

device”). The device is not intended for operation as a table unit.

Operating the device in the maximum surrounding air temperature and

stacking devices: When installing the device, make sure there is at

least one free rack space (approx. 5 cm) above the device, because

heat is discharged via the housing of the device.

If you are operating the device in a 19" switch cabinet: install

sliding/mounting rails for supporting the weight of the device.

WARNING

ELECTRIC SHOCK

Never insert sharp objects (small screwdrivers, wires, etc.) into the inside of

the device.

Never insert sharp objects (small screwdrivers, wires, etc.) into the

connection terminals for the supply voltage or the signal contact, and do not

touch the terminals!

Only install this device in a switch cabinet or in an operating site with limited

access, to which only maintenance staff have access.

Failure to follow these instructions can result in death, serious injury,

or equipment damage.

WARNING

FIRE HAZARD

Install the device in a fire protected shell if you are mounting it vertically.

Failure to follow these instructions can result in death, serious injury,

or equipment damage.

8Installation MACH1000

Release

03/2013

Environment

Operate the device at the specified surrounding air temperature

(temperature of the surrounding air at a distance of up to 1.97 in (5 cm)

from the device) and relative air humidity specified in the technical data.

When you are selecting the installation location, make sure you

observe the climatic threshold values specified in the technical data.

Use the device in an environment within the pollution degree specified

in the technical data.

Relevant for use in explosion hazard areas of the Hazardous

Locations category (Class I, Division 2):

This device is only suitable for use in explosion hazard areas of category

“Class I, Division 2, Groups A, B, C, D” or for use in non-explosion hazard

areas.

The maximum operating temperature (ambient air) is 70 °C for device

variants with the designation: MAR1xxx-

xxxxxxxxxxxxxxxxxxxxxxxxxxUxxxxx or

MAR1xxxxxxxxxxxxxxxxxxxxxxxxxxxxxFxxxxx, where x corresponds to

the letters and numbers from the table of product designations (see page

27 “Combination options”).The maximum operating temperature (ambient

air) is 60 °C for device variants with the designation: MAR1xxx-

xxxxxxxxxxxxxxxxxxxxxxxxxxSxxxxx, where x corresponds to the letters

and numbers from the table of product designations (see page 27

“Combination options”).

For operation in explosion hazard areas of the Hazardous Locations

category (Class I, Division 2), the following applies:

CLASS I; DIV. 2, GROUPS A, B, C, D

TEMPERATURE CODE T4

ENVIRONMENT:

Standard: 0 °C ... +60 °C

Extended: -40 °C ... +70 °C

List of standards: ISA 12.12.01, CSA C22.2 no. 213-M1987

Warning: When the USB port is being used, the device must be

located in a housing that is locked by means of a tool.

Only disconnect devices when the system is voltage-free or is

located in an area without inflammable concentrations or

substances.

Installation MACH1000

Release

03/2013 9

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10 Installation MACH1000

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03/2013

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