Henny Penny PFG-691 User manual

Model 691

Thissectionprovidestheinstallationandunpackinginstructions

forthe HennyPenny PFG-691.

Installationofthisunitshould beperformedonlybya

qualifiedservicetechnician.

Donotpuncture the fryerwithanyobjects such as

drillsorscrews as electrical shockorcomponentdamage

couldresult.

Anyshippingdamage shouldbe notedinthe presenceofthe

deliveryagent andsignedprior tohis orher departure.

1. Cut andremovetheplasticbands fromthe mainbox.

2. Remove theboxlidandliftthemain boxoffthefryer.

3. Remove fourcornerpacking supports.

4. Cut thestretchfilm fromaround thecarrier/rackbox and

removeitfrom thetopofthefryer lid.

5. Cut andremovethe metalbandsholdingthefryer tothepallet.

Allcounterweights mustbeloaded beforeunlatchingthe

lid,orpersonalinjurycouldresult.

6. Removethefryerfrom thepallet.

Takecarewhen movingthefryertopreventpersonal

injury. Thefryerweighsapproximately935lbs. (424 kg).

1104 2-1

SECTION 2. INSTALLATION

2-2. UNPACKING

INSTRUCTIONS

2-1. INTRODUCTION

Model 691

7. Removethe counterweights, whichare strappedto the

palletunder the fryer,fromthepallet.

Do not drop. The counterweights weigh approximately

18 lbs. (8.1 kg) each. Handle with care, or personal

injurycould result.

8. Remove rear service cover.

9. Loadthe 7 weightsintothe counterweight assembly.

10. Replace rear service cover.

To avoid personal injury and assure safe operation of

unit, rear service cover must be in place.

11. Cutwarningtags from thelid assembly.The lid maynow

beunlatched.

12. Removetheaccessories from insidethe filterdrain pan.

Thefittings for installingthe gas lineare in aseparate box,

alongwith the accessories,in the filterdrain pan.

13. Preparethedeadweight valve foroperation

Themetalshippingsupportisplaced withinthedeadweight

assemblyhousingtoprotectthe deadweightorificeand dead-

weightduringshipment.Thissupport mustberemovedprior

toinstallationandstart-up.

a. Unscrew the deadweight cap.

b. Removethedeadweight.

c. Remove and discardtheshippingsupport.

d. Cleanthe deadweight orificewith a drycloth.

e. Carefully place deadweightoverdeadweightorifice.

Replacedeadweightcap, finger tight.

14. Remove the protective paper from thefryer cabinet.

Cleanexterior surfacewith a dampcloth.

2-2 1104

2-2. UNPACKING

INSTRUCTIONS

(Continued)

Model 691

OptionalRampUnloading

803 2-3

Model 691

2-4 908

Model 691

2-3.SELECTINGTHEFRYER The proper location of the fryer is very important for operation,

LOCATION speed, and convenience. Choose a location which provides easy

loading and unloading without interfering with the final assembly of

food orders. Operators have found that frying from raw to finish,

and holding the product in warmer provides fast, continuous ser-

vice. Landing or dumping tables should be provided next to at least

one side of the fryer. Keep in mind the best efficiency will be

obtained by a straight line operation, i.e., raw in one side and finish

out the other side. Order assembly can be moved away with only a

slight loss of efficiency. To properly service the fryer, 24 inches

(60.96 cm) of clearance is needed on all sides of the fryer. Access

for servicing can be attained by removing a side panel. Also, at

least 6 inches (15.24 cm) around the base of the unit is needed for

proper air supply to the combustion chamber.

To avoid a fire, install the fryer with minimum clearance

from all combustible and noncombustible materials,

6 inches (15.24 cm) from side and 6 inches (15.24 cm)

from back. If installed properly, the gas fryer is designed

for operation on combustible floors and adjacent to

combustible walls.

To avoid fire and ruined supplies, the area under the 691

fryer should not be used to store supplies.

Do not spray aerosols in the vicinity of this appliance

while it is in operation.

Install fryer to prevent tipping or movement causing

splashing of hot shortening. This may be accomplished

by the location of the fryer or by restraining ties.

Severe burns can result from splashing hot shortening.

2-4.LEVELINGTHEFRYER For proper operation, the fryer must be level from side to side and

front to back. Using a level placed on the flat areas around the

frypot collar, adjust the leveling bolt or casters until the unit is level.

FAILURE TO FOLLOW THESE LEVELING

INSTRUCTIONS CAN RESULT IN SHORTENING

OVERFLOWING THE FRYPOT WHICH COULD

CAUSE SERIOUS BURNS, PERSONAL INJURY,

FIRE, AND/OR PROPERTY DAMAGE.

408 2-5

Model 691

2-5. VENTILATION OF FRYER Thefryershould belocatedwithprovisionforventinginto

adequateexhausthoodor ventilationsystem.Thisisessential

topermitefficientremovalof thefluegasesandfryingodors.

Specialprecautionmustbe takenindesigninganexhaust

canopytoavoid interferencewiththe operationofthe fryer.

Makecertainthe exhausthoodis designedhighenough to

allowforproperopeningof thefryerlid.Werecommendyou

consultalocalventilationorheatingcompanytohelpin

designinganadequatesystem.

Ventilationmustconformtolocal,state,andnational codes.

Consultyourlocalfiredepartmentorbuildingauthorities.

2-6.GASSUPPLYThe gasfryeris factoryavailablefor eithernaturalor propane

gas.Check thedata plateon the rightside panelof thecabinet

todeterminethepropergassupplyrequirements.Theminimum

supplyfor naturalgas is7inches watercolumn (1.7kPa) and,

10inches water column(2.49 kPa)for propane.

Do not attempt to use any gas other than that specified

onthe data plate. Incorrect gas supply could cause a

fireorexplosion resultinginsevereinjuries and/or

propertydamage.

2-7.GASPIPING Please referbelow forthe recommendedhookup ofthe

fryertomaingaslinesupply.

To avoid possibleseriouspersonal injury:

•Installationmust conformwithlocal,state,and

nationalcodes, andbeinaccordancewith Canadian

GasAuthorityStandardCSAB149-&2,Installation

Codes- Gas BurningAppliancesandin accordance

withAustralianGasAssociationcurrenteditionof

AS5601GasInstallations.

• Thefryerand its manualshutoffvalvemust be

disconnectedfromthe gas supplypipingsystem

during any pressure testing of that system at test

pressures in excess of 1/2 psig (3.45 kPa)

(34.5mbar).

2-6 408

Model 691

2-7. GASPIPING • The fryer mustbeisolatedfrom the gassupplypiping

(Continued) systembyclosing its manualshutoffvalveduring any

pressure testing of the gas supply piping system at

test pressures equal to or less than 1/2 psig

(3.45kPa) (34.5 mbar).

• Astandard3/4 inch,blacksteelpipe and malleable

fittings should be used for gas service connections.

• Do not use cast iron fittings.

• Although3/4 inchsizepipeisrecommended,piping

shouldbeofadequate size and installed to providea

supplyofgas sufficienttomeet themaximumdemand

withoutundueloss of pressurebetweenthemeter and

the fryer. The pressure loss in the piping system

shouldnot exceed0.3inchwater column(0.747mbar).

Provisionsshouldbemadeformovingthefryerforcleaning

andservicing.Thismaybeaccomplishedby:

1. Installinga manualgasshutoffvalveanddisconnect

union,or

2. Installingaheavy-dutydesign(minimum3/4”)A.G.A.certi-

fiedconnectorwhichcomplieswithstandardconnectorsfor

moveablegas appliances. ANSIZ21.69 (thelatestedition)

orCAN l,6. l0M88.Also,a quick-disconnectcoupling

whichcomplieswith theStandardfor Quick-DisconnectDe-

vicesfor usewith GasFuel,ANSI Z21.41(the latest

edition)or CAN 16.9M79.Also, adequatemeans must

beprovidedtolimitthemovementofthefryerwithout

dependingonthe connectorandanyquick-disconnect

deviceoritsassociatedpipingtolimitthefryermovement.

3. Seetheillustrationonthe followingpageforthe

properconnectionsof theflexiblegasline andcable

restraint.

Thecablerestraint limitsthedistance thefryercanbe pulled

fromthewall.For cleaningandservicingthefryer,the cable

mustbeunsnapped fromtheunitand theflexiblegasline

disconnected.This allowsbetter accesstoall sidesof the

fryer.Thegaslineandcable restraintmustbe reconnected

oncethecleaningorservicing iscomplete.

1102 2-7

Model 691

2-8 803

2-7.GAS PIPING (Continued)

Model 691

2-8. GAS PRESSURE Thegas pressureregulatoron thegascontrol valveis

REGULATORSETTING factorysetasfollows:

Natural:3.5 incheswater column(0.87kPa)

Propane:10.0 incheswater column(2.49kPa)

MAKESUREGASPRESSUREISSETCOR-

RECTLY. FAILURETODO SO CAN RESULTIN

SHORTENINGOVERFLOWINGTHEFRYPOT,

WHICHCOULDCAUSE SERIOUSBURNS,

PERSONALINJURY,FIRE,AND/ORPROPERTY

DAMAGE.

2-9. ELECTRICAL Thegas fryer requires120 volt, 60Hertz, 1 phase,10amp,

REQUIREMENTS 3-wiregrounded (earthed) service,or 230 volt,50 Hertz, 1phase,

5amp service. The120-volt gas fryeris factoryequipped with a

grounded(earthed) cordandplug foryourprotection against

shock,and shouldbe pluggedintoa three-pronggrounded

(earthed)receptacle. Do notcutor removegrounding (earthing)

prong. Awiringdiagram islocatedbehindthe rightsidepanel and

canbe accessedby removingthe sidepanel. The 230volt plug

mustconformto alllocal,state,andnational codes.

Donotdisconnect thegroundplug.This fryermustbe

adequatelyandsafely grounded orelectricalshock

could result. Refer to local electrical codes for correct

groundingproceduresor inabsenceof local codes,with

TheNationalElectricalCode,ANSI/NFPANo.70(the

currentedition). InCanada,all electricalconnections

aretobe made inaccordancewith CSA C22.1,

CanadianElectrical CodePart1,and/or localcodes.

Toavoidelectricalshock, this appliance must be

equippedwithanexternalcircuitbreakerwhichwill

disconnectallungrounded(unearthed)conductors. The

mainpower switchonthis appliancedoesnot disconnect

allline conductors.

803 2-9

Model 691

2-10.TESTINGTHE FRYER EachHennyPenny pressurefryerwas completelychecked

andtested priorto shipment.However,it isgood practice

tochecktheunitagainafterinstallation.

2-11.GASLEAKTEST

Priorto turningthe gassupplyon, besure thegas control

valveknob onthegas controlvalve isin theOFFposition.

Theword OFF isat the bottomof theknob when thevalve

isclosed.

Afterthepipingand fittingshavebeeninstalled,check forgas

leaks.Asimple checkingmethod istoturn onthe gasandbrush

allconnectionswith asoapsolution. If bubblesoccur,itindi-

catesescapinggas. Inthisevent, thepipingconnection mustbe

redone.

To avoid fire or explosion, neveruse a lighted match

or open flame to test for gas leaks. Ignited gas could

resultin severepersonalinjuryand/orproperty

damage.

2-10 803

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