Graco SD 10 Series User manual
3A8626A
EN
Instructions
SD™ and XD™
10/20 Series Hose
Reels
For dispensing air, water, antifreeze, windshield washer solvent, transmission fluid, and
oil. Not for use with gasoline or diesel fuels. For professional use only.
Not approved for use in European explosive atmosphere locations.
Model:
See page 3 for model information, including maximum
working pressure and approvals.
Related Manuals
Important Safety Instructions
Read all warnings and instructions in this
manual before using the equipment.
Save these instructions.
Manual in
English Description
3A8689 Hose Reel Swivel Kit
406801 Latch Kit
313902 Hose Reel Enclosure Retrofit Kit
406741 Hose Inlet Kit
406743 Roller Guide Kits
406742 Ball Stop Kit
SD Series
XN Series
XD Series
Contents
2 3A8626A
Contents
Related Manuals ........................................................1
Models ........................................................................ 3
SD Series .............................................................. 3
XD Series .............................................................. 4
Warnings ....................................................................5
Typical Installation.....................................................7
Overhead-Mounted Hose Reel ............................. 7
Installation..................................................................8
Grounding .............................................................8
Required Components..........................................8
Pressure Relief Procedure ....................................9
Flush the Equipment .............................................9
Installation Mounting Options.............................11
Reel Bank Mounting Location’s Selection ...11
All Mountings................................................11
All Models..................................................... 12
SD or XD Models Only..................................12
Ceiling Installations .............................................14
Ceiling Mount Without an I-Beam - Open
Channel (All Models) ..............................15
Ceiling Mount Directly to an I-Beam without
Drilling holes - All Models ......................16
MOUNTING BRACKET KIT: 204741 ............16
Wall Installations ................................................. 17
Hose Installation .................................................18
Installation of Hose on a Bare Reel ..............18
Adjust Spring Tension ......................................... 20
Single Pedestal SD Model Hose Reels ........ 20
Dual Pedestal XD or XN Model Hose Reels . 20
Recycling and Disposal .......................................... 22
End of Product Life .............................................22
Troubleshooting.......................................................23
Repair .......................................................................24
Replace Spool - Single Pedestal SD Models...... 24
Replace Spool - Dual Pedestal XD or
XN Models....................................................25
Replace the Hose ............................................... 27
Parts ......................................................................... 30
SD Models.......................................................... 30
Parts SD Series .................................................. 31
XD Models.......................................................... 32
Parts XD Series .................................................. 33
XN Models ................................................... 36
Parts XN Series .................................................. 37
Kits ........................................................................... 38
Hose Reel Label........................................... 39
Label, Fluid Identification: 24A223 .............. 40
Latch Kit: 15Y503............................................... 40
Enclosure Retrofit Kit: 24C100 ........................... 40
Hose Inlet Kit ...................................................... 41
Mounting Adapter: 22A224 ................................ 41
Hose Guide Kits ................................................. 41
Roller Bracket Repair: 218591 ..................... 41
Cabinet Mounting Kit: 15Y478..................... 41
Hose Reel Stop Kit ............................................. 41
1/4 in. and 3/8 in. ID Hoses: 218340 ........... 41
3/8 in. and 1/2 in. ID Hoses: 218341 ........... 41
1/4 in. ID Hoses: 222225 ............................. 41
Dimensions.............................................................. 42
SD Models.......................................................... 42
XD Models.......................................................... 43
XN Models.......................................................... 44
Mounting Channel Dimensions .......................... 45
(Side dimension for all kits, page 50) ................. 45
Side Dimension (All Models)............................... 50
Technical Specifications ........................................ 51
California Proposition 65........................................ 52
Graco 7-Year Hose Reel Warranty ......................... 53
Contents
3A8626A 3
Models
SD Series
(Part List page 31)
*Each SD Model hose reel shown in the table is available in several colors. The last character of each Model No.
indicates the hose reel color. For example: A = white, B = metallic blue, C = red, D = black, F = yellow.
The SD Series Models table uses the generic # symbol to represent the last character. For example, to order a white
SDL56# model reel hose, the # symbol is replaced with “A” - SDL56A would be the complete model number used.
Model No.* Size Type
Maximum Working
Pressure psi
(MPa, bar) Media
Connection Size
Line Size
(in.)
Length
(ft)Inlet Outlet
SDL2D# 10 Bare 300 (2.1, 21) Air/Water 1/2 npsm(m) 3/8 npsm(f) 3/8 50
SDL6D# 20 Bare 300 (2.1, 21) Air/Water 1/2 npsm(m) 1/2 npsm(f) 1/2 50
SDL23# 10 Hose 300 (2.1, 21) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 35
SDL25# 10 Hose 300 (2.1, 21) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 50
SDL56# 20 Hose 300 (2.1, 21) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 65
SDL5J# 20 Hose 300 (2.1, 21) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 65
SDL33# 10 Hose 300 (2.1, 21) Air/Water 1/2 npsm(m) 1/2 npt(m) 1/2 35
SDL65# 20 Hose 300 (2.1, 21) Air/Water 1/2 npsm(m) 1/2 npt(m) 1/2 50
SDL6H# 20 Hose 300 (2.1, 21) Air/Water 1/2 npsm(m) 1/2 npt(m) 1/2 50
SDM3B# 10 Bare 2000 (14, 138) Oil 1/2 npsm(m) 1/2 npsm(f) 1/2 35
SDM6D# 20 Bare 2000 (14, 138) Oil 1/2 npsm(m) 1/2 npsm(f) 1/2 50
SDM33# 10 Hose 2000 (14, 138) Oil 1/2 npsm(m) 1/2 npt(m) 1/2 35
SDM65# 20 Hose 2000 (14, 138) Oil 1/2 npsm(m) 1/2 npt(m) 1/2 50
SDM6H# 20 Hose 2000 (14, 138) Oil 1/2 npsm(m) 1/2 npt(m) 1/2 50
Contents
4 3A8626A
XD Series
(Part List page 33)
*Each XD or XN™ Model hose reel shown in the table is available in several colors. The last character of each Model
No. indicates the hose reel color. For example: A = white, B = metallic blue, D = Black, F = yellow.
The XD and XN Models table uses the generic # symbol to represent the last character. For example, to order a
white XDL2D# model reel hose, the # symbol is replaced with “A” - XDL2DA would be the complete model number
used.
Model No.* Size Type
Maximum Working
Pressure psi
(MPa, bar) Media
Connection Size
Line Size
(in.)
Length
(ft)Inlet Outlet
XDL2D# 10 Bare 300 (2.1, 21) Air/Water 1/2 npsm(m) 3/8 npsm(f) 3/8 50
XDL6D# 20 Bare 300 (2.1, 21) Air/Water 1/2 npsm(m) 1/2 npsm(f) 1/2 50
XDL25# 10 Hose 300 (2.1, 21) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 50
XDL33# 10 Hose 300 (2.1, 21) Air/Water 1/2 npsm(m) 3/8 npt(m) 1/2 35
XDL56# 20 Hose 300 (2.1, 21) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 65
XDL65# 20 Hose 300 (2.1, 21) Air/Water 1/2 npsm(m) 1/2 npt(m) 1/2 50
XDM3B# 10 Bare 2000 (14, 138) Oil 1/2 npsm(m) 1/2 npsm(f) 1/2 35
XDM6D# 20 Bare 2000 (14, 138) Oil 1/2 npsm(m) 1/2 npsm(f) 1/2 50
XDM33# 10 Hose 2000 (14, 138) Oil 1/2 npsm(m) 1/2npt(m) 1/2 35
XDM65# 20 Hose 2000 (14, 138) Oil 1/2 npsm(m) 1/2npt(m) 1/2 50
XNL56# 20 Hose 300 (2.1, 21) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 65
XNL65# 20 Hose 300 (2.1, 21) Air/Water 1/2 npsm(m) 1/2 npt(m) 1/2 50
XNM65# 20 Hose 2000 (14, 138) Oil 1/2 npsm(m) 1/2 npt(m) 1/2 50
Warnings
3A8626A 5
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this
manual where applicable.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well-ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Ground all equipment in the work area.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Use only conductive hoses.
•Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
Warnings
6 3A8626A
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Specifications in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical
Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For
complete information about your material, request Safety Data Sheets (SDSs) from distributor or
retailer.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and
create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the
Pressure Relief Procedure and disconnect all power sources.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
WARNING
Typical Installation
3A8626A 7
Typical Installation
Overhead-Mounted Hose Reel
Key:
A Main Air Supply Line
B Pump Air Supply Line
C Air Filter
D Air Regulator
E Bleed-type Master Air Valve (required)
F Pump
G Pump Grounding Wire (required)
H Fluid Drain Valve (required)
J Fluid Shutoff Valve
K Fluid Line
L Hose Inlet Kit
M Hose Reel
N Dispense Valve
P Mounting Channel/Base
FIG. 1: Typical Installation
A
BC
DE
F
G
H
J
K
J
L
P
M
N
Installation
8 3A8626A
Installation
The typical installation shown in FIG. 1 is only a guide
for selecting and installing a hose reel system. The
components shown are the minimum requirements for
all systems. However, it is not an actual system design.
Contact your Graco Distributor for assistance in
designing a system to suit your needs.
NOTE: The air and fluid accessories required for your
pump must be properly sized to the pump. Refer to
your pump manual for selecting pump accessories.
Grounding
Pump: follow manufacturer’s recommendations.
Hose reels: connect to a true earth ground when
dispensing petroleum products. This can be done by
bolting the reel to a grounded structure, or by using a
conductive inlet hose to connect to a grounded piping
system.
Fluid hoses: use only conductive hoses when
dispensing petroleum products.
Dispense valves: use thread sealant when connecting
the meter to the hose. Do not use PTFE tape on the
pipe joints, as it may cause loss of ground across the
pipe joint.
Waste container while flushing: use a grounded metal
container. Hold the hose coupling or metal part of the
meter firmly to the side of the waste container while
flushing.
Required Components
Be sure to have the following components before
beginning installation.
• Hose Inlet kits (L)
• Reel mounting bases, mounting brackets, and
mounting channels (P)
• Dispense valves (N)
A ground wire (G), bleed-type master air valve (E),
and fluid drain valve (H) are required in your system
installation. These components help reduce the risk
of serious injury, including fire and explosion,
injection, and splashing in your eyes or on the skin.
• The ground wire must be connected to the pump
grounding lug and to a true earth ground
according to your local codes.
• The bleed-type master air valve relieves air
trapped between this valve and the pump after
the air is shut off. Trapped air can cause the
pump to cycle unexpectedly. Locate the valve
close to the pump.
• The fluid drain valve assists in relieving fluid
pressure in the pump, hose, and dispense valve.
Triggering the valve to relieve pressure may not
be sufficient to relieve pressure when the Fluid
Shutoff Valve (J) is closed.
The equipment must be grounded to reduce the risk
of static sparking. Static sparking can cause fumes
to ignite or explode. Grounding provides an escape
wire for the electric current.
Installation
3A8626A 9
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever
you see this symbol.
1. Turn off the power supply to the pump or close the
upstream ball valve.
2. Trigger the dispense valve into a waste container to
relieve pressure.
3. Open any bleed-type master air valves and fluid
drain valves in the system.
4. Leave the drain valve open until ready to pressurize
the system.
NOTE: If you suspect that the dispense valve or
extension is clogged, or that the pressure has not been
fully relieved after following the above steps, very
slowly loosen the coupler or hose end coupling to
relieve the pressure gradually, then loosen completely.
After doing this, the obstruction can be cleared.
Flush the Equipment
Before installation of the dispense valve to the end of
the hose, flush the line with the fluid being dispensed.
1. Place the end of the hose into a grounded metal
waste container. Hold the hose firmly against the
waste container throughout the flushing process
(FIG. 2).
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing
fluid and moving parts, follow the Pressure Relief
Procedure when you stop dispensing and before
cleaning, checking, or servicing the equipment.
To avoid fire and explosion, always ground
equipment and waste container. To avoid static
sparking and injury from splashing, always flush at
the lowest possible pressure.
FIG. 2
This manual suits for next models
36
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