Graco Xtreme-Wrap 26C930 User manual

Installation and Parts

Xtreme-Wrap™ Electric Heated

Hose Controller

For controlling Xtreme-Wrap electric heated hoses on plural component proportioners.

For professional use only.

Not approved for use in explosive atmospheres or hazardous (classified) locations.

Kit 18C175

Important Safety Instructions

Read all warnings and instructions in this manual and in your

proportioner and heated hose manuals before using the

equipment. Save these instructions.

3A7682C

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Related Manuals

2 3A7682C

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Component Identification . . . . . . . . . . . . . . . . . . . . 5

Electric Hose Heat Controller . . . . . . . . . . . . . . . 5

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . 6

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Connect Electrical Service . . . . . . . . . . . . . . . . . 7

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Electrical Enclosure . . . . . . . . . . . . . . . . . . . . . . 10

Mounting Hole Pattern . . . . . . . . . . . . . . . . . . . . . . 11

Electrical Enclosure . . . . . . . . . . . . . . . . . . . . . . 11

Splice Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Recycling and Disposal . . . . . . . . . . . . . . . . . . . . . 12

End of Product Life . . . . . . . . . . . . . . . . . . . . . . 12

California Proposition 65 . . . . . . . . . . . . . . . . . . . 12

Technical Specifications . . . . . . . . . . . . . . . . . . . . 13

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 14

Related Manuals

Components and Approvals

Part Description

3A0420 XP™ and XP-h™ Proportioners - Operation, Repair and Parts Manual

3A4381 XP-hf™ Proportioners - Operation, Repair and Parts Manual

3A6283 XPs-hf™ Proportioner - Operation Manual

312359 XM™ Proportioner - Operation Manual

3A7524 Xtreme-Wrap™ Electric Heated Hose - Operation Manual

Model Series Description Volts AC Type Hz Maximum

Amps Approvals

26C930 A Electrical

Enclosure 200-240 1 Phase 50/60 25

Conforms to UL STD 508A

Certified to CSA STDS C22.2 No. 286

9902741

Warnings

3A7682C 3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The

exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.

When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.

Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this

manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause

electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing

or installing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and

regulations.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Specifications in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical

Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For

complete information about your material, request Safety Data Sheets (SDSs) from distributor or

retailer.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine

manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create

safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

Warnings

4 3A7682C

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or

solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:

• Use equipment only in well-ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop

cloths (potential static sparking).

• Ground all equipment in the work area. See Grounding instructions.

• Never spray or flush solvent at high pressure.

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes

are present.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they

are anti-static or conductive.

•Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment

until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including

eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not

limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

WARNING

Component Identification

3A7682C 5

Component Identification

Electric Hose Heat Controller

FIG. 1: Electric Hose Heat Controller

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Ref. Description

A Electrical Enclosure

B Main Power Switch

E Hose Heater Switch

F Power Indicator Light

G Ground Terminal (Junction Box) see FIG. 3, page 7

H Strain Relief (Power Cord)

J Hose Temperature Controller

K Ground Wire

L1 Lead Wire 1

L2 Lead Wire 2

N Cable Harness

P Splice Connector

R Heat Cable Splice Box

T Ground Terminal (Heated Hose Splice Box)

V Strain Relief (Heated Hose Splice Box)

W Temperature Sensor

Typical Installation

6 3A7682C

Typical Installation

FIG. 2: Typical Installation

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Blue Green

Blue

Green

Ref. Description

A Electrical Enclosure

N Cable Harness

R Heat Cable Splice Box

W Temperature Sensor

GN XTR Gun

MM Mix Manifold

PC Power Connection Leg

RM Remote Manifold

SH Solvent Hose

SN Solvent Hose Extension

SP Solvent Pump

XW Xtreme-Wrap Hose

Installation

3A7682C 7

Installation

Set Up

Locate Electric Enclosure

Position the enclosure for convenient operator access

and maintenance, safe routing of cables, and easy

connections.

Locate the Heat Cable Splice Box

Position the heat cable splice box in close proximity to

fluid hose connections where the power cable of the

heat hose bundle can easily be routed.

Electrical Requirements

Connect Electrical Service

1. Turn the main power switch (B) OFF.

2. Open the electrical enclosure door.

3. Route the power cord through the strain relief (H).

4. Attach the ground wire securely to the junction box

ground terminal (G).

5. Connect the power cord to main power switch (B).

6. Tighten strain relief (H).

7. Close the electrical enclosure door.

8. Route the cable harness (N) to the heat cable splice

box (R).

9. Route cable harness (N) through strain relief (V).

10. Attach the ground wire to the heated hose splice

box ground terminal (T).

11. Insert wire leads into splice connector (P).

12. Tighten the strain relief (V).

NOTE: See your heated hose manual for hose

installation and controller operation instructions.

To help prevent fire and explosion, do not install this

equipment in explosive atmospheres or hazardous

(classified) locations.

Volts Type Hz Max Amps

200-240 1 Phase 50/60 25

All electrical wiring must be done by a qualified

electrician and comply with all local codes and

regulations.

FIG. 3: Connect Electrical Service

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Parts

8 3A7682C

Parts

FIG. 4: Controller Parts

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









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D



E F

G

U

H

I

J

K

M

N

P

Q

S

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Parts

3A7682C 9

Parts List

▲ Replacement safety labels, tags, and cards are

available at no cost.

Ref. Part Description Qty.

1 26C930 ENCLOSURE, heated hose,

stand alone

1a 18B991 ENCLOSURE, heated hose 1

1b 116171 BUSHING, strain relief 2

1c 114421 BUSHING, strain relief 1

1d 130344 LIGHT, indicating, green lens 1

1e 15U423 SWITCH, 2p, 25a 1

1f 123971 KNOB, disconnect, operator 1

1g 123970 SWITCH, disconnect,40a 1

1h 19B138 MODULE, temperature controller 1

1j 26C931 MODULE, din rail assy, heated

hose

1k 117666 TERMINAL, ground 1

1m 119865 SCREW, mach, hex serrated 3

1n 125625 TIE, cable, fir tree 5

1p MTA915 LABEL, g, control box 1

1r 130296 MODULE, led, 240V, green 1

2 19B127 SENSOR, temperature 1

3 18C158 JUNCTION BOX, splice, heated

hose, ordinary locations

4 18C151 COVER, splice box 1

5 19B130 CORD, j-box to heat trace 1

6 128986 CONNECTOR, 2 conductor, lever

lock

7 19Y807 BUSHING, strain relief, .50-.63 1

12▲17M292 LABEL, safety, warning, electric 1

13 17N711 LABEL, identification 1

Ref. Part Description Qty.

Wiring Diagram

10 3A7682C

Wiring Diagram

Electrical Enclosure

FIG. 5: Electrical Enclosure Wiring Diagram

5L33L21L1

6T34T22T1

SW1-1

SW1-3

240Vac - 1-ph Delta

TC1

Power

4365

SSR1

X1 X2

L2L1

10 TS1

SW1-2

SW1-4

CR1

2L1

4L2

1L1

3L2

A2A1

CB1-2 CB1-4

25 Amp

30mA

GFCI

Electric

Hose

Heat

Box

SW1

6L35L3

GND1

ti37829a

Splice

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