Graco GLC 2200 User manual

Instructions

GLC 2200

Lubrication Controller 3A2960F

For controlling and monitoring an automated lubrication system.

Not approved for outdoor use or use in explosive atmospheres or hazardous locations.

Model: 24N468

Important Safety Instructions

Read all warnings and instructions in this

manual. Save these instructions.

Warnings

23A2960F

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to Procedure-specific risks. When

these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific

hazard symbols and warnings not covered in this section may appear throughout the body of this manual where

applicable.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working Pressure or temperature rating of the lowest rated system com-

ponent. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Readfluid and solvent manufacturer’s warnings. For complete information about

your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-

facturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create

safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

WARNINGWARNINGWARNING

WARNING

Component Identification

3A2960F 3

Component Identification

Keypad, Display, and Icons

Pump ON LEDs (A, B, C)

APressure Control LED: In RUN MODE illuminates

indicating function mode that is currently running.

BCycle Control LED: In RUN MODE illuminates

indicating function mode that is currently running.

CTime Control LED: In RUN MODE illuminates

indicating function mode that is currently running.

Pump OFF LED (D)

•In RUN MODE this LED illuminates when in the

OFF or RESET portion of the RUN CYCLE.

Display (E)

•A blinking field on the display indicates the controller is

in SETUP MODE.

•In RUN MODE numbers on the display will not blink.

Alarm LED (F)

Illuminates when any alarm is detected. When an alarm

is active an error code displays and an audible alarm

also sounds.

RIGHT Direction Arrow / MANUAL RUN /

ENTER (G)

•In SETUP MODE, saves entry, moves cursor in dis-

play one field to the right or to the next setup

step.

•In RUN MODE activates the pump for one com-

plete ON cycle if actuated during the OFF por-

tion of the RUN cycle.

UP and DOWN Direction Arrows (H)

•Press and hold both the UP and DOWN Arrow keys

together for 3 seconds to enter SETUP MODE.

•In SETUP MODE increase or decrease number

values associated with the various RUN

MODES.

LEFT Direction Arrow / RESET (J)

•In SETUP MODE moves cursor in display one field

to the left.

•In RUN MODE, Pressing RESET starts a PUMP

OFF cycle.

•In ALARM MODE, Press once to clear buzzer;

Press and hold for 3 seconds to clear warning

and switch controller to OFF MODE.

NOTICE

To prevent damage to soft key buttons, do not press

the buttons with sharp objects such as pens, plastic

cards, or fingernails.

FIG. 1

ON OFF

HH MM SS ##

Installation

43A2960F

Installation

Typical Installation

The installation shown in FIG. 2 is only a guide for selecting and installing system components. Contact your Graco

distributor for assistance in planning a system to suit your needs.

AMain Air Supply

BFilter/Regulator/Lubricator Assembly

B1 - Filter

B2 - Regulator

B3 - Lubricator

CAir Solenoid Valve

DPump Module

EIgnition Switch

FHigh-Pressure Lubricant Supply Lines

GInjector Banks

HLubrication Controller

JIn-line Fuse

KPower Source

FIG. 2

Controller

Capabilities

B1 B2 B3 C

Low Reservoir Level

switch (user provided)

Pressure or Cycle Switch

for system control

(user provided)

Remote Alarm Device

i.e., light or horn

(user provided)

Installation

3A2960F 5

Installing the Lubrication

Controller

1.Select a flat surface to install the Lubrication Control-

ler. Drill mounting holes. Refer to Mounting Hole

Layout Provided in the Technical Data section of this

manual, page 24.

2.Align junction box with predrilled holes (FIG. 3, (a).

Use two screws (not provided) to secure junction

box to mounting surface.

System Configuration and

Wiring

The System Configuration Diagrams (FIG. 4 - FIG. 6),

Sensor Wiring Diagrams (FIG. 8 - FIG. 9) and Wiring Dia-

grams (FIG. 7) on the following pages, show typical

Injector, Series Progressive and Dual Line lubrication

system configurations.

Refer to Table 1, 2 and 3 to determine the Required Sys-

tem Configuration, Sensor Configuration and Wiring

Diagram to use to setup your system.

Table 1: System Configurations

Table 2: Sensor Wiring Configurations

Table 3: Modes of Operation

AUTOMATIC SYSTEM ACTIVATION HAZARD

Unexpected activation of the system could result in seri-

ous injury, including skin injection and amputation.

This device has an automatic timer that activates the

pump lubrication system when power is connected or

when exiting the programming function. Before you

install or remove the Lubrication Controller from the

system, disconnect and isolate all power supplies and

relieve all pressure.

FIG. 3

System Figure Page

Injector 4 6

Series Progressive 5 7

Dual Line 6 8

Sensor Figure Page

Dry Contact 7 10

Source Switch 8 10

Mode Power Figure Page

Time ON/Time OFF DC 9 9

Cycle ON or Pressure

ON/Time OFF DC 9 9

Low Level Switch 99

Installation

63A2960F

System Configuration

FIG. 4

GLC 2200

Low Level

Switch

Pump &

Reservoir

Injector System

Pressure

Switch

Injectors

Lubrication Points

Vent

Line

Pump On/Off

External

Alarm

Vent

Valve

Installation

3A2960F 7

FIG. 5

GLC 2200

Low Level

Switch

Pump &

Reservoir

Master Divider Valve

Secondary Divider Valves

Cycle

Switch

Divider Valve System

Pump On/Off

External

Alarm

Installation

83A2960F

FIG. 6

GLC 2200

External

Alarm

Low Level

Switch

Pump &

Reservoir

Dual Line System

Cycle

Switch

Bi-flo

Valves

Lubrication Points

Vent

Line

Pump On/Off

Reverser

Installation

3A2960F 9

Wiring Diagram

Modes of Operation: Optional I/O Wiring Diagram

Used with all modes of GLC2200 Operation

*Normally open vent valve for use with Injector-based systems

Wiring Key Connector Identification Label

FIG. 7

1 2 3 4 5

6 7 8 9 10

9A Fuse

Pin Description +/-

1Pump -

2Alarm -

3LowLevel -

4 Pressure/Cycle Switch -

5 Voltage Input -

6Pump +

7Alarm +

8LowLevel +

9 Pressure/Cycle Switch +

10 Voltage Input +

PIN12345

PIN678910

9A 2A

P/C +9V

+30V

Installation

10 3A2960F

Sensor Wiring Configurations

DRY CONTACT SWITCH

SOURCE SWITCH - 2 or 3 Wire Type

FIG. 8

FIG. 9

GLC 2200

+VDC

-VDC

GLC 2200

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